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BT FORKLIFT RRX3545, RSX4050, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
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BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
308496-000 1998_July
308496-000 1998_November
308496-000 1999_January
308496-000 1999_October
308496-000 2000_May
308496-000 2001_June
308496-000 2001_July
308496-000 2002_January
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Description
BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
Language : English
Pages : 3465
Downloadable : Yes
File Type : PDF
308496-000 1998_July
308496-000 1998_November
308496-000 1999_January
308496-000 1999_October
308496-000 2000_May
308496-000 2001_June
308496-000 2001_July
308496-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
RRX Master Welcome (1).......................................................................................... 1 308496-000 1998_July (1)........................................................................................ 2 Front Cover................................................................................................. 2 Parts Ordering Instructions................................................................................. 3 General Information......................................................................................... 4 Index....................................................................................................... 8 0000 Chassis................................................................................................ 14 0341-000 Inspection covers.............................................................................. 16 0342-000 Inspection covers (“EE” electrical box)........................................................ 18 0391-000 Battery compartment parts...................................................................... 20 0451-000 Motor mounting points.......................................................................... 22 0641-000 Driver controls (Mechanical)................................................................... 24 0642-000 RRX35 / RSX40 Brake pedal without brake o...................................................... 26 0642-100 RRX45 / RDX30 / RSX50 Brake pedal with br...................................................... 28 0681-000 Internal fittings.............................................................................. 30 0811-000 Overhead guard................................................................................. 32 0821-000 Finger / toe guards............................................................................ 34 0851-000 Signs, warnings................................................................................ 36 1000 Motors................................................................................................. 38 1730-000 Steering motor................................................................................. 40 1740-000 Fan motor...................................................................................... 42 1750-000 RRX35 / RSX40 Pump motor....................................................................... 44 1750-100 RRX45 / RDX30 / RSX50 Pump motor............................................................... 46 1760-000 Drive motor.................................................................................... 48 2000 Transmission/Drive Gear................................................................................ 50 2551-000 Mechanical drive gear unit..................................................................... 52 3000 Brake/Wheel System..................................................................................... 54 3361-000 Brake drum/disc assembly....................................................................... 56 3371-000 Electromagnetic brake.......................................................................... 58 3531-000 Drive wheel Serial Number 27091000 - 2716...................................................... 60 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 62 3541-000 RRX35 / RSX40 Non-Braking caster wheel......................................................... 64 3542-000 RRX35 / RSX40 Non-Braking caster assembly...................................................... 66 3543-000 RRX45 / RDX30 / RSX50 Braking caster whee...................................................... 68 3544-000 RRX45 / RDX30 / RSX50 Braking caster asse...................................................... 70 3551-000 RRX35 / RRX45 / RDX30 Load wheel (4 in. x...................................................... 72 3551-100 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 74 3552-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 76 3552-100 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 78 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 80 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in...................................................... 82 3561-000 Caster wheel................................................................................... 84 4000 Steering System........................................................................................ 86 4111-000 Steering arm / wheel / lever................................................................... 88 4181-000 Steering bearing, radial bearing............................................................... 90 5000 Electrical System...................................................................................... 92 5121-000 Lights......................................................................................... 94 5161-000 Horn........................................................................................... 96 5181-000 Static strap................................................................................... 98 5182-000 Current collector, cable drum (Lift bypas...................................................... 100 5191-000 Battery cut out contactor / plug............................................................... 102 5191-001 Battery cut out contactor / plug............................................................... 104 5192-000 Battery connector.............................................................................. 106 5201-000 Instrument panel............................................................................... 108 5281-000 Indicator lamps................................................................................ 110 5311-000 Start / stop switch............................................................................ 112 5331-000 Direction and speed controls................................................................... 114 5332-000 Speed cut-back controls........................................................................ 116 5361-000 Relay, electrical modules...................................................................... 118 5391-000 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 120 5391-001 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 122 5391-100 RSX40 / RSX50 Control cable / harness.......................................................... 124 5431-000 RRX35 / RDX30 / RRX45 Motor cables / resi...................................................... 126 5431-001 Motor cables / resistors Serial Number 27...................................................... 128 5436-000 Contactor panel................................................................................ 130 5441-000 Direction contactors........................................................................... 132 5461-000 Transistor panel (drive)....................................................................... 134 5461-100 Transistor panel (lift)........................................................................ 136 5511-000 Micro switches (lights, fan) Serial Numbe...................................................... 138 5511-001 Micro switches (lights, fan) Serial Numbe...................................................... 140 5711-000 PCBs logic card / box Serial Number 27091...................................................... 142 5711-001 PCBs logic card / box Serial Number 28126...................................................... 144 5751-000 Safety / position / switches / sensors......................................................... 146 5751-100 Safety / position / switches / sensors (R...................................................... 148 6000 Hydraulic System....................................................................................... 150 6101-000 RRX35 / RSX40 Hydraulic unit................................................................... 152 6111-000 RRX45 / RDX30 Auxiliary Hydraulic tank......................................................... 154 6112-000 Hydraulic tank................................................................................. 156 6121-000 RRX35 / RSX40 Hoses, pipes, connections, ...................................................... 158 6121-100 RRX45 / RDX30 / RSX50 Hoses, pipes, conne...................................................... 160 6124-000 RRX35 Three stage mast Lines Serial Numbe...................................................... 162 6124-001 RRX35 / RSX40 Three stage mast lines Seri...................................................... 164 6124-100 RRX45 Three stage mast lines Serial Numbe...................................................... 166 6124-101 RRX45 / RDX30 / RSX50 Three stage mast li...................................................... 168 6125-000 RRX35 / RSX40 Three stage mast hoses........................................................... 170 6125-100 RRX35 Reach supply lines....................................................................... 172 6125-200 RSX40 Carriage supply lines.................................................................... 174 6125-300 RSX50 Tilt cylinder hoses...................................................................... 176 6126-000 RRX45 / RDX30 / RSX50 Three stage mast ho...................................................... 178 6126-100 RRX45 Reach supply lines....................................................................... 180 6126-200 RDX30 Double reach supply lines................................................................ 182 6127-000 RRX35 Reach, tilt cylinder..................................................................... 184 6127-100 RDX30 Double reach, tilt cylinders............................................................. 186 6127-200 RRX45 Reach, tilt cylinder..................................................................... 188 6127-300 RSX40 Tilt cylinder hoses...................................................................... 190 6127-400 RSX50 Tilt cylinder hoses...................................................................... 192 6128-000 RRX35 Reach, sideshifter cylinder hoses S...................................................... 194 6128-100 RRX45 Reach, sideshifter cylinder hoses S...................................................... 196 6128-101 RRX45 Reach, sideshifter cylinder hoses S...................................................... 198 6128-200 RDX30 Double reach, sideshift cylinder Se...................................................... 200 6128-201 RDX30 Double reach, sideshift cylinder Se...................................................... 202 6128-300 RSX40 Sideshifter cylinder hoses............................................................... 204 6128-400 RSX50 Sideshifter cylinder hoses............................................................... 206 6129-000 RRX35 Reach, reach cylinders hoses............................................................. 208 6129-100 RRX45 Reach, reach cylinders hoses Serial...................................................... 210 6129-101 RRX45 Reach, reach cylinders hoses Serial...................................................... 212 6129-200 RDX30 Double reach, reach cylinders hoses...................................................... 214 6131-000 RRX35 / RSX40 Filter assembly.................................................................. 216 6131-100 RRX45 / RDX30 / RSX50 Filter assembly.......................................................... 218 6141-000 RRX35 Hydraulic pump........................................................................... 220 6141-001 RRX35 / RSX40 Hydraulic pump................................................................... 222 6141-100 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 224 6141-101 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 226 6211-000 Control valve assembly (Lift/Auxiliary fu...................................................... 228 6220-000 Control valve (Manifold assembly with No ...................................................... 230 6220-100 Control valve (Manifold assembly With Sid...................................................... 232 6220-200 RSX40 / RSX50 Control valve (Manifold ass...................................................... 234 6610-000 RRX35 / RSX40 Three stage mast staging cy...................................................... 236 6610-100 RRX45 / RDX30 / RSX50 Three stage mast st...................................................... 238 6620-000 RRX35 / RSX40 Three stage mast freelift c...................................................... 240 6620-100 RRX45 / RDX30 / RSX50 Three stage mast fr...................................................... 242 6650-000 RRX35 Reach cylinder assembly Serial Numb...................................................... 244 6650-001 RRX35 Reach cylinder assembly Serial Numb...................................................... 246 6650-100 RRX45 Reach cylinder assembly Serial Numb...................................................... 248 6650-101 RRX45 Reach cylinder assembly Serial Numb...................................................... 250 6650-200 RDX30 Double Reach Reach Cylinder assembl...................................................... 252 6660-000 RRX35 / RSX40 Tilt Cylinder assembly........................................................... 254 6660-100 RSX50 Tilt cylinder assembly................................................................... 256 6661-000 RDX30 Double reach Tilt cylinder assembly...................................................... 258 6662-000 RRX45 Single reach Tilt cylinder assembly...................................................... 260 7000 Operating Function - Lifting Device.................................................................... 262 7105-001 Mast pivot..................................................................................... 264 7111-000 RRX35 / RSX40 Three stage mast................................................................. 266 7112-000 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 270 7112-001 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 274 7170-000 RRX35 / RSX40 Lifting gear (Three stage m...................................................... 278 7170-100 RRX45 / RDX30 / RSX50 Lifting gear (Three...................................................... 280 7211-000 Sideshifter assembly Serial Number 270910...................................................... 282 7211-001 Sideshifter assembly Serial Number RRX302...................................................... 284 7211-002 Sideshifter assembly Serial Number RSX402...................................................... 286 7241-000 RRX35 3 Stage single reach assembly Seria...................................................... 288 7241-001 RRX35 3 Stage single reach assembly Seria...................................................... 290 7242-000 RRX45 3 Stage single reach assembly Seria...................................................... 292 7242-001 RRX45 3 Stage single reach assembly Seria...................................................... 294 7242-002 RRX45 3 Stage single reach assembly Seria...................................................... 296 7243-000 RDX30 3 Stage double reach assembly............................................................ 298 7411-000 Fork assembly.................................................................................. 300 7421-000 RSX40 Fork carriage unit....................................................................... 302 7421-100 RSX50 Fork carriage unit....................................................................... 304 8000 Peripheral/Installation Equipment...................................................................... 306 8521-000 Access, safety equipment (Fire extinguish...................................................... 308 9000 Options/Attachments.................................................................................... 310 9311-000 Load indicator................................................................................. 312 9311-100 Load indicator................................................................................. 314 9312-000 Load indicator (Magnet and switch)............................................................. 316 9361-000 Extra lights................................................................................... 318 9371-000 Warning lights / alarm......................................................................... 320 9501-000 RRX35 / RSX40 Load backrest Serial Number...................................................... 322 9501-001 RRX35 / RSX40 Load backrest Serial Number...................................................... 324 9501-100 RRX45 / RDX30 / RSX50 Load backrest............................................................ 326 9661-000 Electrical heater.............................................................................. 328 Back Cover.................................................................................................. 329 308496-000 1998_November (1).................................................................................... 330 Front Cover................................................................................................. 330 Parts Ordering Instructions................................................................................. 331 General Information......................................................................................... 332 Index....................................................................................................... 336 0000 Chassis................................................................................................ 342 0341-000 Inspection covers.............................................................................. 344 0342-000 Inspection covers (“EE” electrical box)........................................................ 346 0391-000 Battery compartment parts...................................................................... 348 0451-000 Motor mounting points.......................................................................... 350 0641-000 Driver controls (Mechanical)................................................................... 352 0642-000 RRX35 / RSX40 Brake pedal without brake o...................................................... 354 0642-100 RRX45 / RDX30 / RSX50 Brake pedal with br...................................................... 356 0681-000 Internal fittings.............................................................................. 358 0811-000 Overhead guard................................................................................. 360 0821-000 Finger / toe guards............................................................................ 362 0851-000 Signs, warnings................................................................................ 364 1000 Motors................................................................................................. 366 1730-000 Steering motor................................................................................. 368 1740-000 Fan motor...................................................................................... 370 1750-000 RRX35 / RSX40 Pump motor....................................................................... 372 1750-100 RRX45 / RDX30 / RSX50 Pump motor............................................................... 374 1760-000 Drive motor.................................................................................... 376 2000 Transmission/Drive Gear................................................................................ 378 2551-000 Mechanical drive gear unit..................................................................... 380 3000 Brake/Wheel System..................................................................................... 382 3361-000 Brake drum/disc assembly....................................................................... 384 3371-000 Electromagnetic brake.......................................................................... 386 3531-000 Drive wheel Serial Number 27091000 - 2716...................................................... 388 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 390 3541-000 RRX35 / RSX40 Non-Braking caster wheel......................................................... 392 3542-000 RRX35 / RSX40 Non-Braking caster assembly...................................................... 394 3543-000 RRX45 / RDX30 / RSX50 Braking caster whee...................................................... 396 3544-000 RRX45 / RDX30 / RSX50 Braking caster asse...................................................... 398 3551-000 RRX35 / RRX45 / RDX30 Load wheel (4 in. x...................................................... 400 3551-100 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 402 3552-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 404 3552-100 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 406 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 408 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in...................................................... 410 3561-000 Caster wheel................................................................................... 412 4000 Steering System........................................................................................ 414 4111-000 Steering arm / wheel / lever................................................................... 416 4181-000 Steering bearing, radial bearing............................................................... 418 5000 Electrical System...................................................................................... 420 5121-000 Lights......................................................................................... 422 5161-000 Horn........................................................................................... 424 5181-000 Static strap................................................................................... 426 5182-000 Current collector, cable drum (Lift bypas...................................................... 428 5191-000 Battery cut out contactor / plug............................................................... 430 5191-001 Battery cut out contactor / plug............................................................... 432 5192-000 Battery connector.............................................................................. 434 5201-000 Instrument panel............................................................................... 436 5281-000 Indicator lamps................................................................................ 438 5311-000 Start / stop switch............................................................................ 440 5331-000 Direction and speed controls................................................................... 442 5332-000 Speed cut-back controls........................................................................ 444 5361-000 Relay, electrical modules...................................................................... 446 5391-000 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 448 5391-001 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 450 5391-100 RSX40 / RSX50 Control cable / harness.......................................................... 452 5431-000 RRX35 / RDX30 / RRX45 Motor cables / resi...................................................... 454 5431-001 Motor cables / resistors Serial Number 27...................................................... 456 5436-000 Contactor panel................................................................................ 458 5441-000 Direction contactors........................................................................... 460 5461-000 Transistor panel (drive)....................................................................... 462 5461-100 Transistor panel (lift)........................................................................ 464 5511-000 Micro switches (lights, fan) Serial Numbe...................................................... 466 5511-001 Micro switches (lights, fan) Serial Numbe...................................................... 468 5711-000 PCBs logic card / box Serial Number 27091...................................................... 470 5711-001 PCBs logic card / box Serial Number 28126...................................................... 472 5751-000 Safety / position / switches / sensors......................................................... 474 5751-100 Safety / position / switches / sensors (R...................................................... 476 6000 Hydraulic System....................................................................................... 478 6101-000 RRX35 / RSX40 Hydraulic unit................................................................... 480 6111-000 RRX45 / RDX30 Auxiliary Hydraulic tank......................................................... 482 6112-000 Hydraulic tank................................................................................. 484 6121-000 RRX35 / RSX40 Hoses, pipes, connections, ...................................................... 486 6121-100 RRX45 / RDX30 / RSX50 Hoses, pipes, conne...................................................... 488 6124-000 RRX35 Three stage mast Lines Serial Numbe...................................................... 490 6124-001 RRX35 / RSX40 Three stage mast lines Seri...................................................... 492 6124-100 RRX45 Three stage mast lines Serial Numbe...................................................... 494 6124-101 RRX45 / RDX30 / RSX50 Three stage mast li...................................................... 496 6125-000 RRX35 / RSX40 Three stage mast hoses........................................................... 498 6125-100 RRX35 Reach supply lines....................................................................... 500 6125-200 RSX40 Carriage supply lines.................................................................... 502 6125-300 RSX50 Tilt cylinder hoses...................................................................... 504 6126-000 RRX45 / RDX30 / RSX50 Three stage mast ho...................................................... 506 6126-100 RRX45 Reach supply lines....................................................................... 508 6126-200 RDX30 Double reach supply lines................................................................ 510 6127-000 RRX35 Reach, tilt cylinder..................................................................... 512 6127-100 RDX30 Double reach, tilt cylinders............................................................. 514 6127-200 RRX45 Reach, tilt cylinder..................................................................... 516 6127-300 RSX40 Tilt cylinder hoses...................................................................... 518 6127-400 RSX50 Tilt cylinder hoses...................................................................... 520 6128-000 RRX35 Reach, sideshifter cylinder hoses........................................................ 522 6128-100 RRX45 Reach, sideshifter cylinder hoses S...................................................... 524 6128-101 RRX45 Reach, sideshifter cylinder hoses S...................................................... 526 6128-200 RDX30 Double reach, sideshift cylinder Se...................................................... 528 6128-201 RDX30 Double reach, sideshift cylinder Se...................................................... 530 6128-300 RSX40 Sideshifter cylinder hoses............................................................... 532 6128-400 RSX50 Sideshifter cylinder hoses............................................................... 534 6129-000 RRX35 Reach, reach cylinders hoses............................................................. 536 6129-100 RRX45 Reach, reach cylinders hoses Serial...................................................... 538 6129-101 RRX45 Reach, reach cylinders hoses Serial...................................................... 540 6129-200 RDX30 Double reach, reach cylinders hoses...................................................... 542 6131-000 RRX35 / RSX40 Filter assembly.................................................................. 544 6131-100 RRX45 / RDX30 / RSX50 Filter assembly.......................................................... 546 6141-000 RRX35 Hydraulic pump........................................................................... 548 6141-001 RRX35 / RSX40 Hydraulic pump................................................................... 550 6141-100 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 552 6141-101 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 554 6211-000 Control valve assembly (Lift/Auxiliary fu...................................................... 556 6220-000 Control valve (Manifold assembly with No ...................................................... 558 6220-100 Control valve (Manifold assembly With Sid...................................................... 560 6220-200 RSX40 / RSX50 Control valve (Manifold ass...................................................... 562 6610-000 RRX35 / RSX40 Three stage mast staging cy...................................................... 564 6610-100 RRX45 / RDX30 / RSX50 Three stage mast st...................................................... 566 6620-000 RRX35 / RSX40 Three stage mast freelift c...................................................... 568 6620-100 RRX45 / RDX30 / RSX50 Three stage mast fr...................................................... 570 6650-000 RRX35 Reach cylinder assembly Serial Numb...................................................... 572 6650-001 RRX35 Reach cylinder assembly Serial Numb...................................................... 574 6650-100 RRX45 Reach cylinder assembly Serial Numb...................................................... 576 6650-101 RRX45 Reach cylinder assembly Serial Numb...................................................... 578 6650-200 RDX30 Double Reach Reach Cylinder assembl...................................................... 580 6660-000 RRX35 / RSX40 Tilt Cylinder assembly........................................................... 582 6660-100 RSX50 Tilt cylinder assembly................................................................... 584 6661-000 RDX30 Double reach Tilt cylinder assembly...................................................... 586 6662-000 RRX45 Single reach Tilt cylinder assembly...................................................... 588 7000 Operating Function - Lifting Device.................................................................... 590 7105-001 Mast pivot..................................................................................... 592 7111-000 RRX35 / RSX40 Three stage mast................................................................. 594 7112-000 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 598 7112-001 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 602 7170-000 RRX35 / RSX40 Lifting gear (Three stage m...................................................... 606 7170-100 RRX45 / RDX30 / RSX50 Lifting gear (Three...................................................... 608 7211-000 Sideshifter assembly Serial Number 270910...................................................... 610 7211-001 Sideshifter assembly Serial Number 271350...................................................... 612 7211-002 Sideshifter assembly Serial Number 271350...................................................... 614 7241-000 RRX35 3 Stage single reach assembly Seria...................................................... 616 7241-001 RRX35 3 Stage single reach assembly Seria...................................................... 618 7242-000 RRX45 3 Stage single reach assembly Seria...................................................... 620 7242-001 RRX45 3 Stage single reach assembly Seria...................................................... 622 7242-002 RRX45 3 Stage single reach assembly Seria...................................................... 624 7243-000 RDX30 3 Stage double reach assembly............................................................ 626 7411-000 Fork assembly.................................................................................. 628 7421-000 RSX40 Fork carriage unit....................................................................... 630 7421-100 RSX50 Fork carriage unit....................................................................... 632 8000 Peripheral/Installation Equipment...................................................................... 634 8521-000 Access, safety equipment (Fire extinguish...................................................... 636 9000 Options/Attachments.................................................................................... 638 9311-000 Load indicator................................................................................. 640 9311-100 Load indicator................................................................................. 642 9312-000 Load indicator (Magnet and switch)............................................................. 644 9361-000 Extra lights................................................................................... 646 9371-000 Warning lights / alarm......................................................................... 648 9501-000 RRX35 / RSX40 Load backrest Serial Number...................................................... 650 9501-001 RRX35 / RSX40 Load backrest Serial Number...................................................... 652 9501-100 RRX45 / RDX30 / RSX50 Load backrest............................................................ 654 9661-000 Electrical heater.............................................................................. 656 Numerical Index............................................................................................. 658 Back Cover.................................................................................................. 685 308496-000 1999_January (1)..................................................................................... 686 Front Cover................................................................................................. 686 Parts Ordering Instructions................................................................................. 687 General Information......................................................................................... 688 Table of Context............................................................................................ 692 0000 CHASSIS................................................................................................ 698 0341-000 Inspection covers.............................................................................. 700 0342-000 Inspection covers (“EE” electrical box)........................................................ 702 0391-000 Battery compartment parts...................................................................... 704 0451-000 Motor mounting points.......................................................................... 706 0641-000 Driver controls (Mechanical)................................................................... 708 0642-000 RSX40 / RRX35 Brake pedal without brake on caster.............................................. 710 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster......................................... 712 0681-000 Internal fittings.............................................................................. 714 0811-000 Overhead guard................................................................................. 716 0821-000 Finger / toe guards............................................................................ 718 0851-000 Signs, warnings................................................................................ 720 1000 MOTOR.................................................................................................. 722 1730-000 Steering motor................................................................................. 724 1740-000 Fan motor...................................................................................... 726 1750-000 RSX40 / RRX35 Pump motor....................................................................... 728 1750-100 RSX50 / RRX45 / RDX30 Pump motor............................................................... 730 1760-000 Drive motor.................................................................................... 732 2000 TRANSMISSION / DRIVE GEAR.............................................................................. 734 2551-000 Mechanical drive gear unit..................................................................... 736 3000 BRAKE / WHEEL SYSTEM................................................................................... 738 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly................................................. 740 3371-000 Electromagnetic brake.......................................................................... 742 3531-000 Drive wheel Serial Number 27091000 - 27161000.................................................. 744 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 746 3541-000 RSX40 / RRX35 Non-Braking caster wheel......................................................... 748 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000.................... 750 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP.......................... 752 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel..................................................... 754 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................ 756 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP...................... 758 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 760 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)............................................... 762 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 764 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)............................................... 766 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)............................................... 768 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.).......................................... 770 3561-000 Caster wheel................................................................................... 772 4000 STEERING SYSTEM........................................................................................ 774 4111-000 Steering arm / wheel / lever................................................................... 776 4181-000 Steering bearing, radial bearing............................................................... 778 5000 ELECTRICAL SYSTEM...................................................................................... 780 5121-000 Lights......................................................................................... 782 5161-000 Horn........................................................................................... 784 5181-000 Static strap................................................................................... 786 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor.................................................... 788 5191-000 Battery cut out contactor / plug (Old Style)................................................... 790 5191-001 Battery cut out contactor / plug (New Style)................................................... 792 5192-000 Battery connector.............................................................................. 794 5201-000 Instrument panel............................................................................... 796 5281-000 Indicator lamps................................................................................ 798 5311-000 Start / stop switch............................................................................ 800 5331-000 Direction and speed controls................................................................... 802 5332-000 Speed cut-back controls........................................................................ 804 5361-000 Relay, electrical modules...................................................................... 806 5391-000 RSX40 / RSX50 Control cable / harness.......................................................... 808 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................ 810 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP...................... 812 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000..................................... 814 5431-001 Motor cables / resistors Serial Number 27135001 - UP........................................... 816 5436-000 Contactor panel................................................................................ 818 5441-000 Direction contactors........................................................................... 820 5461-000 Transistor panel (drive)....................................................................... 822 5461-100 Transistor panel (lift)........................................................................ 824 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002................................. 826 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP....................................... 828 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................ 830 5711-001 PCBs logic card / box Serial Number 28126001 - UP.............................................. 832 5751-000 Safety / position / switches / sensors......................................................... 834 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)............................. 836 6000 HYDRAULIC SYSTEM....................................................................................... 838 6101-000 RSX40 / RRX35 Hydraulic unit................................................................... 840 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank................................................. 842 6112-000 Hydraulic tank................................................................................. 844 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points....................................... 846 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points............................... 848 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000................................. 850 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP............................... 852 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000................................. 854 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP....................... 856 6125-000 RSX40 / RRX35 Three stage mast hoses........................................................... 858 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses................................................... 860 6126-000 RSX40 Carriage supply lines.................................................................... 862 6126-100 RSX50 Carriage supply lines.................................................................... 864 6126-200 RRX35 Reach supply lines....................................................................... 866 6126-300 RRX45 Reach supply lines....................................................................... 868 6126-400 RDX30 Double reach supply lines................................................................ 870 6127-000 RSX40 Tilt cylinder hoses...................................................................... 872 6127-100 RSX50 Tilt cylinder hoses...................................................................... 874 6127-200 RRX35 Tilt cylinder hoses...................................................................... 876 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000.................................... 878 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP.......................................... 880 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000................................... 882 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP......................................... 884 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP................................... 886 6128-100 RSX50 Sideshifter cylinder hoses............................................................... 888 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000............................. 890 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP................................... 892 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000............................. 894 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000............................. 896 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP................................... 898 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000................................... 900 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000................................... 902 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP.......................................... 904 6129-000 RRX35 Reach cylinders hoses.................................................................... 906 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000.................................. 908 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000.................................. 910 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................ 912 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000........................... 914 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP................................. 916 6131-000 RSX40 / RRX35 Filter assembly.................................................................. 918 6131-100 RSX50 / RRX45 / RDX30 Filter assembly.......................................................... 920 6141-000 RRX35 Hydraulic pump........................................................................... 922 6141-001 RSX40 / RRX35 Hydraulic pump................................................................... 924 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003.......................... 926 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP............................... 928 6211-000 Control valve assembly (Lift/Auxiliary functions).............................................. 930 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................ 932 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.................................. 934 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000............................... 936 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP..................................... 938 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................ 940 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................ 942 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................ 944 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder............................................... 946 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder....................................... 948 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................ 950 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - UP...................................... 952 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337-000............................... 954 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP...................................... 956 6650-200 RDX30 Reach Cylinder assembly.................................................................. 958 6660-000 RSX40 / RRX35 Tilt Cylinder assembly........................................................... 960 6660-100 RSX50 Tilt cylinder assembly................................................................... 962 6660-200 RRX45 Tilt cylinder assembly................................................................... 964 6660-300 RDX30 Tilt cylinder assembly................................................................... 966 7000 OPERATING FUNCTION - LIFTING DEVICE.................................................................... 968 7105-001 Mast pivot..................................................................................... 970 7111-000 RSX40 / RRX35 Three stage mast................................................................. 972 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000....................... 976 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP............................. 980 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast).................................................. 984 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast).......................................... 986 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 -28266000, RD....... 988 7211-001 Sideshifter assembly Serial Number RRX3028075001 - UP.......................................... 990 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 ....... 992 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000......................................... 994 7241-001 RRX35 Reach assembly Serial Number 28163001 - UP............................................... 996 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000......................................... 998 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1000 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1002 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1006 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1010 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1012 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1014 7411-000 Fork assembly..................................................................................1016 7421-000 RSX40 Fork carriage unit.......................................................................1018 7421-100 RSX50 Fork carriage unit.......................................................................1020 8000 PERIPHERAL / INSTALLATION EQUIPMENT....................................................................1022 8521-000 Access, safety equipment (Fire extinguisher)...................................................1024 9000 OPTIONS / ATTACHMENTS..................................................................................1026 9311-000 RSX40 / RRX35 Load indicator...................................................................1028 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1030 9312-000 Load indicator (Magnet and switch).............................................................1032 9361-000 Extra lights...................................................................................1034 9371-000 Warning lights / alarm.........................................................................1036 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1038 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1040 9501-100 RRX45 / RDX30 Load backrest....................................................................1042 9501-200 RSX50 Load backrest............................................................................1044 9661-000 Electrical heater..............................................................................1046 10000 Tools.................................................................................................1048 10020-00 Special tools and lubrications.................................................................1050 11000 Numerical Index.......................................................................................1052 Numerical Index.........................................................................................1054 Back Cover..................................................................................................1085 308496-000 1999_October (1).....................................................................................1086 Front Cover.................................................................................................1086 Parts Ordering Instructions.................................................................................1088 General Information.........................................................................................1089 Index.......................................................................................................1093 0000 Chassis................................................................................................1100 0341-000 Inspection covers..............................................................................1102 0342-000 Inspection covers (“EE” electrical box)........................................................1104 0391-000 Battery compartment parts......................................................................1106 0451-000 Motor mounting points..........................................................................1108 0641-000 Driver controls (Mechanical)...................................................................1110 0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1112 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1114 0681-000 Internal fittings..............................................................................1116 0811-000 Overhead guard.................................................................................1118 0821-000 Finger / toe guards............................................................................1120 0851-000 Signs, warnings................................................................................1122 1000 Motors.................................................................................................1124 1730-000 Steering motor.................................................................................1126 1740-000 Fan motor......................................................................................1128 1750-000 RSX40 / RRX35 Pump motor.......................................................................1130 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1132 1760-000 Drive motor....................................................................................1134 2000 Transmission / Drive Gear..............................................................................1136 2551-000 Mechanical drive gear unit.....................................................................1138 3000 Brake / Wheel System...................................................................................1140 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1142 3371-000 Electromagnetic brake..........................................................................1144 3531-000 Drive wheel Serial Number 27091000 - 27161000..................................................1146 3531-001 Drive wheel Serial Number 27162001 - UP........................................................1148 3531-002 Drive wheel Serial Number 27162001 - UP........................................................1150 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1152 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................1154 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1156 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1158 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................1160 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1162 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1164 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1166 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1168 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1170 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1172 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1174 3561-000 Caster wheel...................................................................................1176 4000 Steering System........................................................................................1178 4111-000 Steering arm / wheel / lever...................................................................1180 4181-000 Steering bearing, radial bearing...............................................................1182 5000 Electrical System......................................................................................1184 5121-000 Lights.........................................................................................1186 5161-000 Horn...........................................................................................1188 5181-000 Static strap...................................................................................1190 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1192 5191-000 Battery cut out contactor / plug (Old Style)...................................................1194 5191-001 Battery cut out contactor / plug (New Style)...................................................1196 5192-000 Battery connector..............................................................................1198 5201-000 Instrument panel...............................................................................1200 5281-000 Indicator lamps................................................................................1202 5311-000 Start / stop switch............................................................................1204 5331-000 Direction and speed controls...................................................................1206 5332-000 Speed cut-back controls........................................................................1208 5361-000 Relay, electrical modules......................................................................1210 5391-000 RSX40 / RSX50 Control cable / harness..........................................................1212 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................1214 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1216 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................1218 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1220 5436-000 Contactor panel................................................................................1222 5441-000 Direction contactors...........................................................................1224 5461-000 Transistor panel (drive).......................................................................1226 5461-100 Transistor panel (lift)........................................................................1228 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................1230 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1232 5550-001 Electromagnetic valve (Manifold assembly)......................................................1236 5550-001 Electromagnetic valve (Manifold assembly)......................................................1234 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................1238 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1240 5751-000 Safety / position / switches / sensors.........................................................1242 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1244 6000 Hydraulic System.......................................................................................1246 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1248 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1250 6112-000 Hydraulic tank.................................................................................1252 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1254 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1256 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................1258 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1260 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................1262 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1264 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1266 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1268 6126-000 RSX40 Carriage supply lines....................................................................1270 6126-100 RSX50 Carriage supply lines....................................................................1272 6126-200 RRX35 Reach supply lines.......................................................................1274 6126-300 RRX45 Reach supply lines.......................................................................1276 6126-400 RDX30 Double reach supply lines................................................................1278 6127-000 RSX40 Tilt cylinder hoses......................................................................1280 6127-100 RSX50 Tilt cylinder hoses......................................................................1282 6127-200 RRX35 Tilt cylinder hoses......................................................................1284 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................1286 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1288 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................1290 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1292 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1294 6128-100 RSX50 Sideshifter cylinder hoses...............................................................1296 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................1298 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP...................................1300 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................1302 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................1304 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1306 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................1308 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................1310 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1312 6129-000 RRX35 Reach cylinders hoses....................................................................1314 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................1316 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................1318 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1320 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................1322 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1324 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................1326 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1328 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................1330 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1332 6141-000 RRX35 Hydraulic pump...........................................................................1334 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1336 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................1338 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1340 6210-100 Control valve: Lift/Auxiliary Functions........................................................1342 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1344 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................1346 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1348 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................1350 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1352 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1354 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1356 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1358 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1360 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1362 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................1364 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................1366 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1368 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................1370 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1372 6650-200 RDX30 Reach Cylinder assembly..................................................................1374 6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1376 6660-100 RSX50 Tilt cylinder assembly...................................................................1378 6660-200 RRX45 Tilt cylinder assembly...................................................................1380 6660-300 RDX30 Tilt cylinder assembly...................................................................1382 7000 Operating Function - Lifting Device....................................................................1384 7105-001 Mast pivot.....................................................................................1386 7111-000 RSX40 / RRX35 Three stage mast.................................................................1388 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000.......................1392 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1396 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1400 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1402 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......1404 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1406 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......1408 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................1410 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................1412 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1414 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................1416 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1418 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1420 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1424 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1428 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1430 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1432 7411-000 Fork assembly..................................................................................1434 7421-000 RSX40 Fork carriage unit.......................................................................1436 7421-100 RSX50 Fork carriage unit.......................................................................1438 8000 Peripheral / Installation Equipment....................................................................1440 8521-000 Access, safety equipment (Fire extinguisher)...................................................1442 9000 Options / Attachments..................................................................................1444 9311-000 RSX40 / RRX35 Load indicator...................................................................1446 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1448 9312-000 Load indicator (Magnet and switch).............................................................1450 9361-000 Extra lights...................................................................................1452 9371-000 Warning lights / alarm.........................................................................1454 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1456 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1458 9501-100 RRX45 / RDX30 Load backrest....................................................................1460 9501-200 RSX50 Load backrest............................................................................1462 9661-000 Electrical heater..............................................................................1464 10000 Tools.................................................................................................1466 10020-000 Special tools and lubrications................................................................1468 11000 Numerical Index.......................................................................................1470 RSX4 0, RSX5 0, RRX3 5, RRX4 5, and RDX3 0 Electical Truck Numerical Index..............................1472 Back Cover..................................................................................................1497 308496-000 2000_May (1).........................................................................................1498 Front Cover.................................................................................................1498 Parts Ordering Instructions.................................................................................1500 General Information.........................................................................................1501 Index.......................................................................................................1505 0000 Chassis................................................................................................1510 0341-000 Inspection covers..............................................................................1512 0342-000 Inspection covers (“EE” electrical box)........................................................1514 0391-000 Battery compartment parts......................................................................1516 0451-000 Motor mounting points..........................................................................1518 0451-001 Motor mounting points..........................................................................1520 0641-000 Driver controls (Mechanical)...................................................................1522 0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1524 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1526 0681-000 Internal fittings..............................................................................1528 0811-000 Overhead guard.................................................................................1530 0821-000 Finger / toe guards............................................................................1532 0851-000 Signs, warnings................................................................................1534 1000 Motors.................................................................................................1536 1730-000 Steering motor.................................................................................1538 1730-001 Steering motor.................................................................................1540 1740-000 Fan motor......................................................................................1542 1740-001 Fan motor......................................................................................1544 1750-000 RSX40 / RRX35 Pump motor.......................................................................1546 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1548 1760-000 Drive motor....................................................................................1550 2000 Transmission / Drive Gear..............................................................................1552 2551-000 Mechanical drive gear unit.....................................................................1554 3000 Brake / Wheel System...................................................................................1556 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1558 3371-000 Electromagnetic brake..........................................................................1560 3531-000 Drive wheel Serial Number 27091000 - 27161000..................................................1562 3531-001 Drive wheel Serial Number 27162001 - UP........................................................1564 3531-002 Drive wheel Serial Number 27162001 - UP........................................................1566 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1568 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................1570 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1572 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1574 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................1576 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1578 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1580 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1582 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1584 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1586 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1588 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1590 3561-000 Caster wheel...................................................................................1592 4000 Steering System........................................................................................1594 4111-000 Steering arm / wheel / lever...................................................................1596 4181-000 Steering bearing, radial bearing...............................................................1598 4330-000 Steering Unit..................................................................................1600 5000 Electrical System......................................................................................1602 5121-000 Lights.........................................................................................1604 5161-000 Horn...........................................................................................1606 5181-000 Static strap...................................................................................1608 5181-001 Static strap...................................................................................1610 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1612 5191-000 Battery cut out contactor / plug (Old Style)...................................................1614 5191-001 Battery cut out contactor / plug (New Style)...................................................1616 5192-000 Battery connector..............................................................................1618 5201-000 Instrument panel...............................................................................1620 5281-000 Indicator lamps................................................................................1622 5311-000 Start / stop switch............................................................................1624 5331-000 Direction and speed controls...................................................................1626 5332-000 Speed cut-back controls........................................................................1628 5360-000 Relays, electrical modules.....................................................................1630 5361-000 Relay, electrical modules......................................................................1632 5391-000 RSX40 / RSX50 Control cable / harness..........................................................1634 5391-001 RSX40 / RSX50 Control cable / harness..........................................................1636 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................1638 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1640 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1642 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................1644 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1646 5436-000 Contactor panel................................................................................1648 Direction contactors....................................................................................1650 5461-000 Transistor panel (drive).......................................................................1652 5461-100 Transistor panel (lift)........................................................................1654 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................1656 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1658 5550-001 Electromagnetic valve (Manifold assembly)......................................................1662 5550-001 Electromagnetic valve (Manifold assembly)......................................................1660 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................1664 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1666 5751-000 Safety / position / switches / sensors.........................................................1668 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1670 6000 Hydraulic System.......................................................................................1672 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1674 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................1676 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1678 6111-001 RTX45 Auxiliary Hydraulic tank.................................................................1680 6112-000 Hydraulic tank.................................................................................1682 6112-001 Hydraulic tank.................................................................................1684 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1686 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1688 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................1690 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1692 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................1694 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1696 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1698 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1700 6126-000 RSX40 Carriage supply lines....................................................................1702 6126-100 RSX50 Carriage supply lines....................................................................1704 6126-200 RRX35 Reach supply lines.......................................................................1706 6126-300 RRX45 Reach supply lines.......................................................................1708 6126-400 RDX30 Double reach supply lines................................................................1710 6127-000 RSX40 Tilt cylinder hoses......................................................................1712 6127-100 RSX50 Tilt cylinder hoses......................................................................1714 6127-200 RRX35 Tilt cylinder hoses......................................................................1716 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................1718 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1720 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................1722 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1724 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1726 6128-100 RSX50 Sideshifter cylinder hoses...............................................................1728 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................1730 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................1732 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................1734 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................1736 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................1738 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1740 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................1742 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................1744 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1746 6129-000 RRX35 Reach cylinders hoses....................................................................1748 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................1750 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................1752 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1754 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................1756 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1758 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................1760 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1762 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................1764 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1766 6141-000 RRX35 Hydraulic pump...........................................................................1768 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1770 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................1772 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1774 6210-100 Control valve: Lift/Auxiliary Functions........................................................1776 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1778 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................1780 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1782 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................1784 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1786 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1788 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1790 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1792 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1794 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1796 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................1798 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................1800 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1802 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................1804 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1806 6650-200 RDX30 Reach Cylinder assembly..................................................................1808 6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1810 6660-100 RSX50 Tilt cylinder assembly...................................................................1812 6660-200 RRX45 Tilt cylinder assembly...................................................................1814 6660-300 RDX30 Tilt cylinder assembly...................................................................1816 7000 Operating Function - Lifting Device....................................................................1818 7105-001 Mast pivot.....................................................................................1820 7111-000 RSX40 / RRX35 Three stage mast.................................................................1822 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000.......................1826 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1830 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1834 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1836 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......1838 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1840 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......1842 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................1844 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................1846 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1848 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................1850 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1852 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1854 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1858 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1862 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1864 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1866 7411-000 Fork assembly..................................................................................1868 7421-000 RSX40 Fork carriage unit.......................................................................1870 7421-100 RSX50 Fork carriage unit.......................................................................1872 8000 Peripheral / Installation Equipment....................................................................1874 8521-000 Access, safety equipment (Fire extinguisher)...................................................1876 8521-001 Access, safety equipment (Fire extinguisher)...................................................1878 9000 Options / Attachments..................................................................................1880 9311-000 RSX40 / RRX35 Load indicator...................................................................1882 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1884 9312-000 Load indicator (Magnet and switch).............................................................1886 9361-000 Extra lights...................................................................................1888 9371-000 Warning lights / alarm.........................................................................1890 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1892 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1894 9501-100 RRX45 / RDX30 Load backrest....................................................................1896 9501-200 RSX50 Load backrest............................................................................1898 9661-000 Electrical heater..............................................................................1900 10000 Tools.................................................................................................1902 10020-000 Special tools and lubrications................................................................1904 11000 Numerical Index and Alphabetical Index................................................................1906 Alphabetical Index......................................................................................1908 Numerical Index.........................................................................................1928 Back Cover..................................................................................................1947 308496-000 2001_July (1)........................................................................................1948 Front Cover.................................................................................................1948 Parts Ordering Instructions.................................................................................1950 General Information.........................................................................................1951 Index.......................................................................................................1955 0000 Chassis................................................................................................1962 0341-000 Inspection covers..............................................................................1964 0342-000 Inspection covers (“EE” electrical box)........................................................1966 0391-000 Battery compartment parts......................................................................1968 0451-000 Motor mounting points (Replaced by 0451-001)...................................................1970 0451-001 Motor mounting points..........................................................................1972 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................1974 0641-001 Driver controls (Mechanical)...................................................................1976 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................1978 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................1980 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................1982 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................1984 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................1986 0681-001 Internal fittings Serial Number 30310001 - UP..................................................1988 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................1990 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................1992 0811-000 Overhead guard.................................................................................1994 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................1996 0821-001 Finger / toe guards............................................................................1998 0851-000 Signs, warnings................................................................................2000 1000 Motors.................................................................................................2002 1730-000 Steering motor (Replaced by 1730-000)..........................................................2004 1730-001 Steering motor.................................................................................2006 1740-000 Fan motor (Replaced by 1740-001)...............................................................2008 1740-001 Fan motor......................................................................................2010 1750-000 RSX40 / RRX35 Pump motor.......................................................................2012 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2014 1760-000 Drive motor....................................................................................2016 2000 Transmission / Drive Gear..............................................................................2018 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................2020 2551-001 Mechanical drive gear unit.....................................................................2022 3000 Brake / Wheel System...................................................................................2024 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2026 3371-000 Electromagnetic brake..........................................................................2028 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................2030 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................2032 3531-002 Drive wheel Serial Number 27162001 - UP........................................................2034 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2036 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................2038 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2040 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2042 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................2044 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2046 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2048 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2050 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2052 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2054 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2056 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2058 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2060 4000 Steering System........................................................................................2062 4111-000 Steering arm / wheel / lever...................................................................2064 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................2066 4181-001 Steering bearing, radial bearing...............................................................2068 4330-000 Steering Unit..................................................................................2070 5000 Electrical System......................................................................................2072 5121-000 Lights.........................................................................................2074 5161-000 Horn (Replaced by 5161-001)....................................................................2076 5161-001 Horn...........................................................................................2078 5181-000 Static strap (Replaced by 5181-001)............................................................2080 5181-001 Static strap...................................................................................2082 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2084 5191-000 Battery cut out contactor / plug (Old Style)...................................................2086 5191-001 Battery cut out contactor / plug (New Style)...................................................2088 5192-000 Battery connector..............................................................................2090 5201-000 Instrument panel...............................................................................2092 5281-000 Indicator lamps (Replaced by 5281-001).........................................................2094 5281-001 Indicator lamps................................................................................2096 5311-000 Start / stop switch............................................................................2098 5331-000 Direction and speed controls (Replaced by 5331-001)............................................2100 5331-001 Direction and speed controls (Replaced by 5331-002)............................................2102 5331-002 Direction and speed controls...................................................................2104 5332-000 Speed cut-back controls........................................................................2106 5360-000 Relays, electrical modules.....................................................................2108 5361-000 Relay, electrical modules......................................................................2110 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................2112 5391-001 RSX40 / RSX50 Control cable / harness..........................................................2114 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................2116 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness (Replaced by 5391-102)...........................2118 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2120 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................2122 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2124 5436-000 Contactor panel................................................................................2126 5441-000 Direction contactors...........................................................................2128 5461-000 Transistor panel (drive).......................................................................2130 5461-100 Transistor panel (lift)........................................................................2132 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................2134 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2136 5550-000 Electromagnetic valve (Manifold assembly) (Replaced by 5550-001)...............................2138 5550-001 Electromagnetic valve (Manifold assembly) Replaced by Section 6220)............................2140 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................2142 5711-001 PCBs logic card / box Serial Number 28126001 - 31155000........................................2144 5711-002 PCBs logic card / box S Serial Number 31155001 - UP............................................2146 5751-000 Safety / position / switches / sensors.........................................................2148 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2150 6000 Hydraulic System.......................................................................................2152 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2154 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2156 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................2158 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2160 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................2162 6112-001 Hydraulic tank.................................................................................2164 6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................2166 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................2168 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................2170 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2172 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................2174 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2176 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2178 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2180 6126-000 RSX40 Carriage supply lines....................................................................2182 6126-100 RSX50 Carriage supply lines....................................................................2184 6126-200 RRX35 Reach supply lines.......................................................................2186 6126-300 RRX45 Reach supply lines.......................................................................2188 6126-400 RDX30 Double reach supply lines................................................................2190 6127-000 RSX40 Tilt cylinder hoses......................................................................2192 6127-100 RSX50 Tilt cylinder hoses......................................................................2194 6127-200 RRX35 Tilt cylinder hoses......................................................................2196 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................2198 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2200 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................2202 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2204 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2206 6128-100 RSX50 Sideshifter cylinder hoses...............................................................2208 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................2210 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................2212 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2214 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................2216 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................2218 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2220 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................2222 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................2224 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2226 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................2228 6129-001 RRX35 Reach cylinders hoses....................................................................2230 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................2232 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................2234 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2236 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................2238 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2240 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................2242 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2244 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................2246 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2248 6141-000 RRX35 Hydraulic pump...........................................................................2250 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2252 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................2254 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2256 6210-100 Control valve: Lift/Auxiliary Functions........................................................2258 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2260 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................2262 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000............................2264 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP..................................2266 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................2268 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000...............................2270 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.....................................2272 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2274 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2276 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2278 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2280 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2282 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................2284 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................2286 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................2288 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2290 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................2292 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2294 6650-200 RDX30 Reach Cylinder assembly..................................................................2296 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................2298 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2300 6660-100 RSX50 Tilt cylinder assembly...................................................................2302 6660-200 RRX45 Tilt cylinder assembly...................................................................2304 6660-300 RDX30 Tilt cylinder assembly...................................................................2306 7000 Operating Function - Lifting Device....................................................................2308 7105-001 Mast pivot.....................................................................................2310 7111-000 RSX40 / RRX35 Three stage mast.................................................................2312 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................2316 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 30003000.......................2320 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2324 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2328 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2330 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......2332 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2334 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2336 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................2338 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................2340 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................2342 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................2344 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................2346 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................2348 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2352 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................2356 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................2358 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2360 7411-000 Fork assembly (Replace by 7411-001)............................................................2362 7411-001 Fork assembly..................................................................................2364 7421-000 RSX40 Fork carriage unit.......................................................................2366 7421-100 RSX50 Fork carriage unit.......................................................................2368 8000 Peripheral / Installation Equipment....................................................................2370 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................2372 8521-001 Access, safety equipment (Fire extinguisher)...................................................2374 9000 Options / Attachments..................................................................................2376 9311-000 RSX40 / RRX35 Load indicator...................................................................2378 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................2380 9312-000 Load indicator (Magnet and switch).............................................................2382 9361-000 Extra lights...................................................................................2384 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................2386 9371-001 Warning lights / alarm.........................................................................2388 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................2390 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2392 9501-100 RRX45 / RDX30 Load backrest....................................................................2394 9501-200 RSX50 Load backrest............................................................................2396 9661-000 Electrical heater..............................................................................2398 10000 Tools.................................................................................................2400 10020-000 Special tools and lubrications................................................................2402 11000 Numerical Index and Alphabetical Index................................................................2404 Alphabetical Index......................................................................................2406 Numerical Index.........................................................................................2426 Back Cover..................................................................................................2447 308496-000 2001_June (1)........................................................................................2448 Front Cover.................................................................................................2448 Parts Ordering Instructions.................................................................................2450 General Information.........................................................................................2451 Index.......................................................................................................2455 0000 Chassis................................................................................................2462 0341-000 Inspection covers..............................................................................2464 0342-000 Inspection covers (“EE” electrical box)........................................................2466 0391-000 Battery compartment parts......................................................................2468 0451-000 Motor mounting points (Replaced by 0451-001)...................................................2470 0451-001 Motor mounting points..........................................................................2472 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................2474 0641-001 Driver controls (Mechanical)...................................................................2476 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................2478 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2480 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................2482 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2484 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................2486 0681-001 Internal fittings Serial Number 30310001 - UP..................................................2488 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................2490 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2492 0811-000 Overhead guard.................................................................................2494 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................2496 0821-001 Finger / toe guards............................................................................2498 0851-000 Signs, warnings................................................................................2500 1000 Motors.................................................................................................2502 1730-000 Steering motor (Replaced by 1730-000)..........................................................2504 1730-001 Steering motor.................................................................................2506 1740-000 Fan motor (Replaced by 1740-001)...............................................................2508 1740-001 Fan motor......................................................................................2510 1750-000 RSX40 / RRX35 Pump motor.......................................................................2512 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2514 1760-000 Drive motor....................................................................................2516 2000 Transmission / Drive Gear..............................................................................2518 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................2520 2551-001 Mechanical drive gear unit.....................................................................2522 3000 Brake / Wheel System...................................................................................2524 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2526 3371-000 Electromagnetic brake..........................................................................2528 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................2530 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................2532 3531-002 Drive wheel Serial Number 27162001 - UP........................................................2534 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2536 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................2538 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2540 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2542 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................2544 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2546 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2548 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2550 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2552 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2554 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2556 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2558 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2560 4000 Steering System........................................................................................2562 4111-000 Steering arm / wheel / lever...................................................................2564 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................2566 4181-001 Steering bearing, radial bearing...............................................................2568 4330-000 Steering Unit..................................................................................2570 5000 Electrical System......................................................................................2572 5121-000 Lights.........................................................................................2574 5161-000 Horn...........................................................................................2576 5181-000 Static strap (Replaced by 5181-001)............................................................2578 5181-001 Static strap...................................................................................2580 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2582 5191-000 Battery cut out contactor / plug (Old Style)...................................................2584 5191-001 Battery cut out contactor / plug (New Style)...................................................2586 5192-000 Battery connector..............................................................................2588 5201-000 Instrument panel...............................................................................2590 5281-000 Indicator lamps................................................................................2592 5311-000 Start / stop switch............................................................................2594 5331-000 Direction and speed controls (Replaced by 5331-001)............................................2596 5331-001 Direction and speed controls (Replaced by 5331-002)............................................2598 5331-002 Direction and speed controls...................................................................2600 5332-000 Speed cut-back controls........................................................................2602 5360-000 Relays, electrical modules.....................................................................2604 5361-000 Relay, electrical modules......................................................................2606 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................2608 5391-001 RSX40 / RSX50 Control cable / harness..........................................................2610 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................2612 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2614 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2616 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................2618 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2620 5436-000 Contactor panel................................................................................2622 5441-000 Direction contactors...........................................................................2624 5461-000 Transistor panel (drive).......................................................................2626 5461-100 Transistor panel (lift)........................................................................2628 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................2630 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2632 5550-001 Electromagnetic valve (Manifold assembly)......................................................2636 5550-001 Electromagnetic valve (Manifold assembly)......................................................2634 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................2638 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................2640 5751-000 Safety / position / switches / sensors.........................................................2642 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2644 6000 Hydraulic System.......................................................................................2646 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2648 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2650 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................2652 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2654 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................2656 6112-001 Hydraulic tank.................................................................................2658 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................2660 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................2662 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................2664 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2666 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................2668 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2670 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2672 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2674 6126-000 RSX40 Carriage supply lines....................................................................2676 6126-100 RSX50 Carriage supply lines....................................................................2678 6126-200 RRX35 Reach supply lines.......................................................................2680 6126-300 RRX45 Reach supply lines.......................................................................2682 6126-400 RDX30 Double reach supply lines................................................................2684 6127-000 RSX40 Tilt cylinder hoses......................................................................2686 6127-100 RSX50 Tilt cylinder hoses......................................................................2688 6127-200 RRX35 Tilt cylinder hoses......................................................................2690 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................2692 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2694 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................2696 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2698 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2700 6128-100 RSX50 Sideshifter cylinder hoses...............................................................2702 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................2704 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................2706 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2708 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................2710 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................2712 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2714 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................2716 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................2718 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2720 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................2722 6129-001 RRX35 Reach cylinders hoses....................................................................2724 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................2726 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................2728 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2730 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................2732 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2734 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................2736 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2738 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................2740 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2742 6141-000 RRX35 Hydraulic pump...........................................................................2744 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2746 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................2748 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2750 6210-100 Control valve: Lift/Auxiliary Functions........................................................2752 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2754 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................2756 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................2758 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................2760 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................2762 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2764 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2766 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2768 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2770 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2772 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................2774 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................2776 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................2778 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2780 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................2782 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2784 6650-200 RDX30 Reach Cylinder assembly..................................................................2786 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................2788 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2790 6660-100 RSX50 Tilt cylinder assembly...................................................................2792 6660-200 RRX45 Tilt cylinder assembly...................................................................2794 6660-300 RDX30 Tilt cylinder assembly...................................................................2796 7000 Operating Function - Lifting Device....................................................................2798 7105-001 Mast pivot.....................................................................................2800 7111-000 RSX40 / RRX35 Three stage mast.................................................................2802 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................2806 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 27323000.......................2810 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2814 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2818 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2820 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......2822 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2824 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2826 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................2828 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................2830 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................2832 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................2834 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................2836 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................2838 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2842 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................2846 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................2848 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2850 7411-000 Fork assembly (Replace by 7411-001)............................................................2852 7411-001 Fork assembly..................................................................................2854 7421-000 RSX40 Fork carriage unit.......................................................................2856 7421-100 RSX50 Fork carriage unit.......................................................................2858 8000 Peripheral / Installation Equipment....................................................................2860 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................2862 8521-001 Access, safety equipment (Fire extinguisher)...................................................2864 9000 Options / Attachments..................................................................................2866 9311-000 RSX40 / RRX35 Load indicator...................................................................2868 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................2870 9312-000 Load indicator (Magnet and switch).............................................................2872 9361-000 Extra lights...................................................................................2874 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................2876 9371-001 Warning lights / alarm.........................................................................2878 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................2880 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2882 9501-100 RRX45 / RDX30 Load backrest....................................................................2884 9501-200 RSX50 Load backrest............................................................................2886 9661-000 Electrical heater..............................................................................2888 10000 Tools.................................................................................................2890 10020-000 Special tools and lubrications................................................................2892 11000 Numerical Index and Alphabetical Index................................................................2894 Alphabetical Index......................................................................................2896 Numerical Index.........................................................................................2916 Back Cover..................................................................................................2937 308496-000 2002_January (1).....................................................................................2938 Front Cover.................................................................................................2938 Parts Ordering Instructions.................................................................................2940 General Information.........................................................................................2941 Index.......................................................................................................2945 0000 Chassis................................................................................................2952 0341-000 Inspection covers..............................................................................2954 0342-000 Inspection covers (“EE” electrical box)........................................................2956 0391-000 Battery compartment parts......................................................................2958 0451-000 Motor mounting points (Replaced by 0451-001)...................................................2960 0451-001 Motor mounting points..........................................................................2962 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................2964 0641-001 Driver controls (Mechanical)...................................................................2966 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................2968 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2970 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................2972 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2974 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................2976 0681-001 Internal fittings Serial Number 30310001 - UP..................................................2978 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................2980 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2982 0811-000 Overhead guard.................................................................................2984 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................2986 0821-001 Finger / toe guards............................................................................2988 0851-000 Signs, warnings................................................................................2990 1000 Motors.................................................................................................2992 1730-000 Steering motor (Replaced by 1730-000)..........................................................2994 1730-001 Steering motor.................................................................................2996 1740-000 Fan motor (Replaced by 1740-001)...............................................................2998 1740-001 Fan motor......................................................................................3000 1750-000 RSX40 / RRX35 Pump motor.......................................................................3002 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................3004 1760-000 Drive motor....................................................................................3006 2000 Transmission / Drive Gear..............................................................................3008 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................3010 2551-001 Mechanical drive gear unit.....................................................................3012 3000 Brake / Wheel System...................................................................................3014 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................3016 3371-000 Electromagnetic brake..........................................................................3018 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................3020 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................3022 3531-002 Drive wheel Serial Number 27162001 - UP........................................................3024 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................3026 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................3028 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................3030 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................3032 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................3034 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................3036 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................3038 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................3040 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................3042 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................3044 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................3046 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................3048 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................3050 4000 Steering System........................................................................................3052 4111-000 Steering arm / wheel / lever (Replaced by 4111-001)............................................3054 4111-001 Steering arm / wheel / lever...................................................................3056 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................3058 4181-001 Steering bearing, radial bearing...............................................................3060 4330-000 Steering Unit..................................................................................3062 5000 Electrical System......................................................................................3064 5121-000 Lights.........................................................................................3066 5161-000 Horn (Replaced by 5161-001)....................................................................3068 5161-001 Horn...........................................................................................3070 5181-000 Static strap (Replaced by 5181-001)............................................................3072 5181-001 Static strap...................................................................................3074 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................3076 5191-000 Battery cut out contactor / plug (Old Style)...................................................3078 5191-001 Battery cut out contactor / plug (New Style)...................................................3080 5192-000 Battery connector..............................................................................3082 5201-000 Instrument panel...............................................................................3084 5281-000 Indicator lamps (Replaced by 5281-001).........................................................3086 5281-001 Indicator lamps................................................................................3088 5311-000 Start / stop switch............................................................................3090 5331-000 Direction and speed controls (Replaced by 5331-001)............................................3092 5331-001 Direction and speed controls (Replaced by 5331-002)............................................3094 5331-002 Direction and speed controls...................................................................3096 5332-000 Speed cut-back controls........................................................................3098 5360-000 Relays, electrical modules.....................................................................3100 5360-001 Relays, electrical modules.....................................................................3102 5361-000 Relay, electrical modules......................................................................3104 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................3106 5391-001 RSX40 / RSX50 Control cable / harness..........................................................3108 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................3110 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness (Replaced by 5391-102)...........................3112 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................3114 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................3116 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................3118 5436-000 Contactor panel................................................................................3120 5441-000 Direction contactors...........................................................................3122 5461-000 Transistor panel (drive) Serial Number 26347000 - 31155000.....................................3124 5461-001 Transistor panel (drive) Serial Number 31155001 - UP...........................................3126 5461-100 Transistor panel (lift)........................................................................3128 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................3130 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................3132 5550-000 Electromagnetic valve (Manifold assembly) (Replaced by 5550-001)...............................3134 5550-001 Electromagnetic valve (Manifold assembly) Replaced by Section 6220)............................3136 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................3138 5711-001 PCBs logic card / box Serial Number 28126001 - 31155000........................................3140 5711-002 PCBs logic card / box Serial Number 31155001 - UP..............................................3142 5711-003 PCBs logic card / box Serial Number 31155001 - UP..............................................3144 5751-000 Safety / position / switches / sensors.........................................................3146 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................3148 6000 Hydraulic System.......................................................................................3150 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................3152 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................3154 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................3156 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................3158 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................3160 6112-001 Hydraulic tank.................................................................................3162 6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................3164 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................3166 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................3168 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................3170 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................3172 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................3174 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................3176 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................3178 6126-000 RSX40 Carriage supply lines....................................................................3180 6126-100 RSX50 Carriage supply lines....................................................................3182 6126-200 RRX35 Reach supply lines.......................................................................3184 6126-300 RRX45 Reach supply lines.......................................................................3186 6126-400 RDX30 Double reach supply lines................................................................3188 6127-000 RSX40 Tilt cylinder hoses......................................................................3190 6127-100 RSX50 Tilt cylinder hoses......................................................................3192 6127-200 RRX35 Tilt cylinder hoses......................................................................3194 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................3196 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................3198 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................3200 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................3202 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................3204 6128-100 RSX50 Sideshifter cylinder hoses...............................................................3206 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................3208 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................3210 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................3212 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................3214 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................3216 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................3218 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................3220 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................3222 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................3224 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................3226 6129-001 RRX35 Reach cylinders hoses....................................................................3228 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................3230 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................3232 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................3234 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................3236 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................3238 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................3240 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................3242 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................3244 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................3246 6141-000 RRX35 Hydraulic pump...........................................................................3248 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................3250 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................3252 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................3254 6210-100 Control valve: Lift/Auxiliary Functions........................................................3256 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................3258 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................3260 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000............................3262 6220-002 RRX35 Control valve with No Sideshifter Serial Number 30348001 - UP............................3264 6220-003 RRX45 / RDX30 Control valve with No Sideshifter Serial Number 30342001 - UP....................3266 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................3268 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000...............................3270 6220-102 RRX35 Control valve With Sideshifter Serial Number 30348001 - UP...............................3272 6220-103 RRX45 / RDX30 Control valve With Sideshifter Serial Number 30342001 - UP.......................3274 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................3276 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................3278 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................3280 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................3282 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................3284 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................3286 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................3288 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................3290 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................3292 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................3294 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................3296 6650-200 RDX30 Reach Cylinder assembly..................................................................3298 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................3300 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................3302 6660-100 RSX50 Tilt cylinder assembly...................................................................3304 6660-200 RRX45 Tilt cylinder assembly...................................................................3306 6660-300 RDX30 Tilt cylinder assembly...................................................................3308 7000 Operating Function - Lifting Device....................................................................3310 7105-001 Mast pivot.....................................................................................3312 7111-000 RSX40 / RRX35 Three stage mast.................................................................3314 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................3318 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 30003000.......................3322 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................3326 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................3330 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................3332 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......3334 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................3336 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......3338 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................3340 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................3342 7241-002 RRX35 Reach assembly Serial Number 29032001 - 31333000.........................................3344 7241-003 RRX35 Reach assembly Serial Number 31333001 - UP...............................................3346 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................3348 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................3350 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................3352 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................3356 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................3360 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................3362 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................3364 7411-000 Fork assembly (Replace by 7411-001)............................................................3366 7411-001 Fork assembly..................................................................................3368 7421-000 RSX40 Fork carriage unit.......................................................................3370 7421-100 RSX50 Fork carriage unit.......................................................................3372 8000 Peripheral / Installation Equipment....................................................................3374 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................3376 8521-001 Access, safety equipment (Fire extinguisher)...................................................3378 9000 Options / Attachments..................................................................................3380 9311-000 RSX40 / RRX35 Load indicator (Replaced by 9311-001)............................................3382 9311-001 RSX40 / RRX35 Load indicator...................................................................3384 9311-100 RSX50 / RRX45 / RDX30 Load indicator (Replace by 9311-100).....................................3386 9311-101 RSX50 / RRX45 / RDX30 Load indicator...........................................................3388 9312-000 Load indicator (Magnet and switch).............................................................3390 9361-000 Extra lights...................................................................................3392 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................3394 9371-001 Warning lights / alarm.........................................................................3396 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................3398 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............3400 9501-100 RRX45 / RDX30 Load backrest....................................................................3402 9501-200 RSX50 Load backrest............................................................................3404 9661-000 Electrical heater Serial Number 27163000 -31064000.............................................3406 9661-001 Electrical heater Serial Number 31064001 - UP..................................................3408 9661-100 Electrical heater, part 1 Serial Number 31064001 - UP..........................................3410 9661-150 Electrical heater, part 2 Serial Number 31064001 - UP..........................................3412 10000 Tools.................................................................................................3414 10020-000 Special tools and lubrications................................................................3416 11000 Numerical Index and Alphabetical Index................................................................3418 Alphabetical Index......................................................................................3420 Numerical Index.........................................................................................3441 Back Cover..................................................................................................3465
DESCRIPTION:
BT FORKLIFT RRX35/45, RSX40/50, RDX30 MASTER PARTS MANUAL – PDF DOWNLOAD
HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 06/01/2025
