BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service manual – PDF

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BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual – PDF DOWNLOAD

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BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual – PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BT Forklift SPE125,125L,135S,160,160L,200D,200,200L Service Manual – PDF DOWNLOAD

1- Innehållsförteckning.............................................................  3
2- Tekniska data....................................................................  9
	2.1 Allmäna åtdragningsmoment................................................... 15
		2.1.1 Galvaniserade, ej anoljade skruvar.................................... 15
		2.1.2 Obehandlade, oljade skruvar........................................... 15
3- Underhåll........................................................................ 17
	3.1 Säkerhetsregler vid underhållsarbete........................................ 17
	3.2 Rengöring och tvättning..................................................... 19
		3.2.1 Utvändig rengöring.................................................... 19
		3.2.2 Rengöring av motorutrymme............................................. 19
		3.2.3 Elektriska komponenter................................................ 19
	3.3 Säkra lyft.................................................................. 20
	3.4 Lyft av truck............................................................... 21
	3.5 Underhållsschema............................................................ 22
	3.6 Smörjschema................................................................. 28
	3.7 Olje- och fettspecifikation................................................. 30
4- Verktyg.......................................................................... 31
	4.1 Super Seal kontakter........................................................ 31
	4.2 AMP kontakter............................................................... 32
		4.2.1 AMP kontakter Multilock serie 040..................................... 33
	4.3 Molex kontakter............................................................. 33
	4.4 Fettsprutor................................................................. 34
	4.5 Övriga verktyg.............................................................. 35
5- Chassi - 0000.................................................................... 37
	5.1 Stödben..................................................................... 37
		5.1.1 Allmänt............................................................... 37
		5.1.2 Huvudkomponenter...................................................... 38
		5.1.3 Underhåll............................................................. 38
		5.1.4 Justering av stödbensbredd............................................ 39
		5.1.5 Byte av stödben....................................................... 40
	5.2 Motorupphängning............................................................ 41
		5.2.1 Komponenter........................................................... 41
		5.2.2 Demontering........................................................... 41
		5.2.3 Byte av fjäder........................................................ 42
	5.3 Åkplattform................................................................. 43
		5.3.1 Komponenter........................................................... 43
		5.3.2 Demontering........................................................... 43
6- Elektrisk drivmotor - 1760....................................................... 45
	6.1 Ingående komponenter........................................................ 45
	6.2 Demontering/montering av motor från truck................................... 47
		6.2.1 Demontering........................................................... 47
		6.2.2 Montering............................................................. 47
	6.3 Service/Reparationer........................................................ 48
		6.3.1 Demontering av motor.................................................. 48
		6.3.2 Montering av motor.................................................... 48
		6.3.3 Rengöring............................................................. 49
7- Drivaggregat/växel - 2550........................................................ 51
	7.1 Allmänt..................................................................... 51
	7.2 Ingående komponenter........................................................ 52
	7.3 Demontering av drivaggregat ur truck........................................ 54
	7.4 Montering av drivaggregat i truck........................................... 54
	7.5 Oljekontroll eller oljebyte................................................. 55
		7.5.1 Kontroll/påfyllning av olja........................................... 55
		7.5.2 Byte av olja.......................................................... 55
	7.6 Byte av tätningsring........................................................ 55
		7.6.1 Demontering........................................................... 55
		7.6.2 Montering............................................................. 56
	7.7 Läckage från övre locket.................................................... 56
8- Elektromagnetisk broms - 3370.................................................... 57
	8.1 Bromsens huvudkomponenter................................................... 57
	8.2 Underhåll................................................................... 58
		8.2.1 Grundläggande justering av spel....................................... 58
		8.2.2 Byta bromsskiva....................................................... 58
9- Stöd-/länkhjul - 3540............................................................ 59
	9.1 Åtdragningsmoment........................................................... 59
10- Elektriskt styrsystem - 4300.................................................... 61
	10.1 Elektriskt styrservo....................................................... 61
		10.1.1 Allmänt.............................................................. 61
	10.2 Ingående komponenter styrservo............................................. 62
	10.3 Justering.................................................................. 63
		10.3.1 Referensgivare....................................................... 63
		10.3.2 Kalibrering.......................................................... 63
			Parameter 36............................................................ 63
			Parameter 37............................................................ 63
11- Elektriskt system - 5000........................................................ 65
	11.1 Allmänt.................................................................... 65
		11.1.1 Nomenklatur.......................................................... 65
		11.1.2 Versionsnummer....................................................... 65
	11.2 Översikt över elektrisk utrustning......................................... 67
		11.2.1 Komponentplacering................................................... 67
		11.2.2 Komponentlista....................................................... 69
	11.3 Elschema................................................................... 73
		11.3.1 Symbollista.......................................................... 73
		11.3.2 Översikt............................................................. 74
		11.3.3 Detaljschema......................................................... 75
	11.4 Funktionsbeskrivning....................................................... 91
		11.4.1 Funktionsprincip..................................................... 92
		11.4.2 Beskrivning av styrsystemet.......................................... 98
		11.4.3 Spider-expansionsenhet (SEU)......................................... 98
		11.4.4 Hastighetsbegränsning................................................100
		11.4.5 Timmätare och batteritillstånd.......................................101
		11.4.6 TLS - Truckloggsystem (tillval)......................................102
			Allmänt.................................................................102
			Registrering............................................................102
			In-/utloggning SD16.....................................................102
			In-/utloggning S16......................................................102
			Krocksensor.............................................................103
			Inställningar...........................................................103
		11.4.7 ID-enhet (tillval)...................................................104
		11.4.8 Kylfläkt (SPE200D)...................................................104
		11.4.9 Mellanlägg (SPE200D).................................................105
	11.5 Parametrar.................................................................106
		11.5.1 Allmänt..............................................................106
		11.5.2 Visa parametrar - CAN-nyckel ej ansluten.............................106
		11.5.3 Visa parametrar - CAN-nyckel ansluten................................107
		11.5.4 Inställning av förarparametrar.......................................108
		11.5.5 Inställning av serviceparametrar.....................................108
		11.5.6 Översikt över förarparametrar........................................109
		11.5.7 Beskrivning av förarparametrar.......................................110
			# 2 - Max hastighet, höghastighetsläge..................................110
			# 3 - Max acceleration..................................................110
			# 4 - Frilägesbromsens effekt...........................................110
			# 6 - Max hastighet, låghastighetsläge..................................110
			# 7 - Max hastighet, “Turtle” läge......................................110
		11.5.8 Översikt över serviceparametrar......................................111
		11.5.9 Beskrivning av serviceparametrar.....................................113
			# 10 - PIN-kod..........................................................113
			Programmera ny PIN-kod:.................................................113
			Ta bort existerande PIN-kod:............................................114
			# 14 - Krypfart.........................................................114
			#15 - Icke-konfigurerbara tillval.......................................114
			Ändra icke-konfigurerbara tillval.......................................114
			#16 - Konfigurerbart tillval 1..........................................116
			#17 - Konfigurerbart tillval 2..........................................116
			#18 - Konfigurerbart tillval 3..........................................116
			#19 - Konfigurerbart tillval 4..........................................116
			#20 - Timmätarval.......................................................116
			# 21 - Batteristorlek...................................................117
			# 22 - Max sänkningshastighet, gafflar..................................117
			# 23 - Stoppramp, gaffelsänkning........................................117
			# 25 - Serviceintervall.................................................117
			# 26 - Val av hydraulaggregat...........................................117
			# 35 - Avloggning.......................................................118
			# 36 - Kalibrering......................................................118
			# 37 - Styrningsoffset..................................................121
			# 38 - Styrservoaktivering..............................................122
			# 39 - Inloggningsmetod & förarparameteråtkomst.........................122
			Utökad knappsats - Allmänt..............................................122
			Utökad knappsats- Programmering.........................................123
		11.5.10 Konfigurerbara “tillvals”-parametrar................................125
			Allmänt.................................................................125
			Parameter #16-19 konfigurerbara tillvalsfunktioner......................126
	11.6 Diagnostik och felsökning..................................................138
		11.6.1 Allmänt..............................................................138
		11.6.2 Felkodslogg..........................................................138
		11.6.3 Felkoder.............................................................139
		11.6.4 Transistorregulator..................................................146
			Allmänt.................................................................146
			Transistorregulatorfel..................................................147
			Återställning av fel....................................................148
			Säkerhet................................................................148
		11.6.5 Inbyggd testfunktion.................................................149
			Testläge för digitala in-/utgångar......................................151
		11.6.6 Displaytestläge......................................................154
	11.7 Tekniska data - Curtis 1243................................................155
12- Hydraulsystem - 6000............................................................157
	12.1 Hydraulschema..............................................................157
		12.1.1 Med stödbenslyft.....................................................157
		12.1.2 Utan stödbenslyft....................................................158
	12.2 Huvudkomponenter...........................................................159
		Med stödbenslyft............................................................159
		Utan stödbenslyft...........................................................159
	12.3 Beskrivning................................................................160
		12.3.1 Lyftsystem...........................................................160
		12.3.2 Powertrak-system.....................................................160
		12.3.3 Arbetstryck..........................................................161
		12.3.4 Överströmningsventil.................................................161
		12.3.5 Tryckgivare..........................................................161
13- Lyftstativ - 7000...............................................................163
	13.1 Stativlutning..............................................................163
	13.2 Huvudlyftkedjesystem.......................................................164
		13.2.1 Kontroll av kedjeinställningen.......................................164
		13.2.2 Kontroll av kedja....................................................164
			Oljud...................................................................164
			Ytrost..................................................................164
			Rostiga länkar..........................................................164
			Stela länkar............................................................164
			Bultrotation............................................................165
			Lösa bultar.............................................................165
			Konturförslitning.......................................................166
			Förlängning.............................................................167
			Skada...................................................................168
			Skadade brickor.........................................................168
			Skadade bultar..........................................................168
			Nedsmutsad kedja........................................................168
		13.2.3 Rengöring............................................................168
		13.2.4 Smörjning............................................................169
14- Destruktionsanvisning...........................................................171
	14.1 Allmänt....................................................................171
	14.2 Tillvägagångssätt..........................................................171
	14.3 Förkortningar..............................................................172
	14.4 Sortering..................................................................172
	14.5 Chassi (0300)..............................................................173
		14.5.1 Demontering..........................................................173
		14.5.2 Materialhantering....................................................173
	14.6 Huvar, luckor (0340).......................................................174
		14.6.1 Demontering..........................................................174
		14.6.2 Materialhantering....................................................174
	14.7 Gaffelstomme (låglyftare) (0380)...........................................175
		14.7.1 Demontering..........................................................175
		14.7.2 Materialhantering....................................................175
	14.8 Åkplattform med infästning (0560)..........................................176
		14.8.1 Demontering..........................................................176
		14.8.2 Materialhantering....................................................176
	14.9 Skyddsbåge/tak (option) (0810).............................................177
		14.9.1 Demontering..........................................................177
		14.9.2 Materialhantering....................................................177
	14.10 Förarskydd (0840).........................................................178
		14.10.1 Demontering.........................................................178
		14.10.2 Materialhantering...................................................178
	14.11 Elektrisk pumpmotor (1710)................................................179
		14.11.1 Demontering.........................................................179
		14.11.2 Materialhantering...................................................179
	14.12 Elektrisk åkmotor (1760)..................................................180
		14.12.1 Demontering.........................................................180
		14.12.2 Materialhantering...................................................180
	14.13 Drivaggregat/växel (2550).................................................181
		14.13.1 Demontering.........................................................181
		14.13.2 Materialhantering...................................................181
	14.14 Hjul (3500)...............................................................182
		14.14.1 Demontering.........................................................182
		14.14.2 Materialhantering...................................................182
	14.15 Styrarm (4110)............................................................183
		14.15.1 Demontering.........................................................183
		14.15.2 Materialhantering...................................................183
	14.16 Styrarm (4110)............................................................184
		14.16.1 Demontering.........................................................184
		14.16.2 Materialhantering...................................................184
	14.17 Allmän elutrustning (5100)................................................185
		14.17.1 Demontering.........................................................185
		14.17.2 Materialhantering...................................................185
	14.18 Kablage (5590)............................................................186
		14.18.1 Demontering.........................................................186
		14.18.2 Materialhantering...................................................186
	14.19 Styr- och skyddselektronik (5700).........................................187
		14.19.1 Demontering.........................................................187
		14.19.2 Materialhantering...................................................187
	14.20 Lyft/sänkgivare (5820) säkerhetsgivare (5830).............................188
		14.20.1 Demontering.........................................................188
		14.20.2 Materialhantering...................................................188
	14.21 Hydraulaggregat (6100)....................................................189
		14.21.1 Demontering.........................................................189
		14.21.2 Materialhantering...................................................189
	14.22 Huvudstativ (7100)........................................................190
		14.22.1 Demontering.........................................................190
		14.22.2 Materialhantering...................................................190
	14.23 Chassimonterade hydraulledningar (6230) (och huvudlyftcylinder (6610))....191
		14.23.1 Demontering.........................................................191
		14.23.2 Materialhantering...................................................191
	14.24 Laddartillsats (9380).....................................................192
		14.24.1 Demontering.........................................................192
		14.24.2 Materialhantering...................................................192

S.S 06/24