BT Prime Mover CRX30 CRX35 CRX40 CRX50 Electric Stand-up Lift Truck Parts Manual PDF

Description

BT Prime Mover CRX30 CRX35 CRX40 CRX50 Electric Stand-up Lift Truck Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime Mover CRX30 CRX35 CRX40 CRX50 Electric Stand-up Lift Truck Parts Manual – PDF DOWNLOAD

Language : English
Pages : 356
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime Mover CRX30 CRX35 CRX40 CRX50 Electric Stand-up Lift Truck Parts Manual – PDF DOWNLOAD

Front Cover 1
Table of Contents 3
Section 1 General Information 7
Recommended Spare Parts List 12
Hardware Parts List 13
Major Sections 11
To Our Customer 8
Using This Catolog 8
Tips for Ordering Parts 8
Section 2 Finish and Accessories 15
Major assemblies 16
Power Section Mechanial Parts 18
Finish Instructions 22
Handle Decals 32
Battery Gates and Rollers (Standard) 34
Battery Spacer Installation (Battery Length 36 51 to 39 32 inch) 36
Weighted Battery Spacer and Roller Assembly 38
Roller Assembly 40
Battery Cover Assembly, EE 42
Rear Door Assembly 44
Load Backrest Installation 46
Fire Extinguisher 48
Section 3 Steering and Controls 49
Steering and Controls 50
Steer Wheel Assembly 52
Wheel Hub Assemby 54
Steer Piping Installation 56
Steering Tiller Assembly 58
Section 4 Drive and Brake 61
Drive and Brake Installation 63
Gear Reducer 66
Wheel Hub Assembly (7 inch Wide) 68
Wheel Hub Assembly (6 inch Wide) 70
Brake, Electric 72
Deadman Brake Assembly 74
Section 5 Electrical System and Components 77
Electrical System 78
Contactor Panel Assembly 90
Operator Display Assembly 96
Handle Installation 98
Handle Assembly 100
Horn Installation 104
Battery Connector 106
Motor, Traction, 4000 lb , Standard 108
Motor, Traction, 5000 lb , Standard 110
Motor, Traction, 4000/5000 lb , EE 112
Motor, Lift, 4000 lb , Standard 114
Motor, Lift, EE 116
Motor, Lift, 5000 lb , Standard 118
Motor, Steer 120
Motor, Auxiliary 122
Warning Light Installation 124
Working Light Installation 129
Travel Alarm Installation 136
Operator Cooling Fan Installation 138
Limit Switch Installation 140
Lift Limit with Bypass Installation 142
Section 6 Hydraulic Components 145
Hose Installation 155
Manifold Assembly 162
Manifold Assembly, Auxiliary 166
Sideshift and Auxilary Manifolds 168
Manifold Assembly (High Speed Valve) 170
Manifold Assembly (High Speed) 172
Manifold (High Speed) 174
Spool Assembly 176
Spool Valve, Manual 178
Handle Assembly 180
Lift and Steer Pump Motor Installation 182
Lift Motor Assembly 184
Auxiliary Pump and Motor Installation 186
Pump and Motor Assembly 188
Steer Motor Assembly 190
Hydraulic Motor 192
Orbitrol Valve 194
Lift Pump 196
Steer/Auxiliary Pump 197
Cylinder Assembly, Main Lift 198
Cylinder Assembly, Free Lift 200
Free Lift Cylinder, Two Stage, 3000/3500 lb 202
Main Lift Cylinder, Two Stage, 3000/3500 lb 204
Free Lift Cylinder, Two Stage, 4000/5000 lb 206
Main Lift Cylinder, Right-Hand, Two Stage, 4000/5000 lb 208
Main Lift Cylinder, Left-Hand, Two Stage, 4000/5000 lb 210
Free Lift Cylinder, Three Stage 212
Main Lift Cylinder, Right-Hand, Three Stage 214
Main Lift Cylinder, Lft-Hand, Three Stage 216
Free Lift Cylinder, Quad Mast (Serial Number 1377 – UP) 218
Main Lift Cylinder, Right-Hand, Quad Mast (Serial Number 1377 – UP) 220
Main Lift Cylinder, Left-Hand, Quad Mast (Serial Number 1377 – UP) 222
Tilt Ram Assembly 225
Hydraulic System 147
Section 7 Mast 229
Elevating Section, Two Stage, 3000/3500 lb Only 231
Mast Finish Instructions, Two Stage, 4000 lb Only 235
Mast Finish Instructions, Two Stage, 4000 lb Only, Two Stage, 4000 lb Only 236
Elevating Section, Two Stage, 4000 lb Only 238
Carriage (4 Roller), One Auxiliary Function Only, Two Satge, 4000 lb Only 242
Carriage (6 Roller), Class II, Two Stage, 4000 lb Only 244
Lowering Control Valve, Two Stage, 4000 lb Only 246
Interal Hose Reeving, Two Stage, 4000 lb Only 248
Mast Installation, Two stage, 4000 lb Only 250
Mast Finish Instructions, Two Stage, 5000 lb Only 252
Mast Assembly, Two Stage, 5000 lb Only 254
Lowering Control Valve, Two Stage, 5000 lb Only 257
Carriage (6 Rollers), Class II, Two Stage, 5000 lb Only 258
Internal Hose Reeving, Two Stage, 5000 lb Only 260
Elevation Section, Three Stage, All Trucks 263
Mast Finish Instructions, Quad Mast Only 270
Hoist Chains and Free Lift Hoses, Quad Mast Only 272
Mast Assembly, Quad Mast Only 274
Contol Valve, Lowering, Quad Mast Only 277
Carriage, Class II, Quad Mast Only 278
Internal Hose Reeving Group, Single, Quad Mast Only 281
Internal Hose Reeving Group, Double, Quad Mast Only 285
Mast Tilt Assembly 290
Sideshift Carriage Installation, Three Stage 292
Sideshift Carriage Installation, Two Stage 296
Sideshift Carriage Assembly, Cascade 302
Sideshift Carriage Assembly, Bolzoni 304
High Speed Auxiliary Installation 306
Standoff Assembly 311
Fork Assembly 314
Section 8 Options/Kit 317
Appendix A: Alphabetical Parts Index 319
Appendix B: Numerical Parts Index 339
Back Cover 356

DESCRIPTION:

BT Prime Mover CRX30 CRX35 CRX40 CRX50 Electric Stand-up Lift Truck Parts Manual – PDF DOWNLOAD

To Our Customer :
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies
and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts:
In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog:
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.

S.V 10/01/2025