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BT Prime-Mover CSX10/20/30/40 Master Parts Manual – PDF DOWNLOAD
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Description
BT Prime-Mover CSX10/20/30/40 Master Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover CSX10/20/30/40 Master Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1265
Downloadable : Yes
File Type : PDF
308531-000 1998_July
308531-000 1998_November
308531-000 1999_October
308531-000 2001_August
308531-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover CSX10/20/30/40 Master Parts Manual – PDF DOWNLOAD
Front Cover........................................................................ 2
Parts Ordering Instructions........................................................ 3
Field Modifications................................................................ 3
General Information................................................................ 4
Table of Contents.................................................................. 7
0000 - Chassis..................................................................... 12
0300-000 Frame/Chassis......................................................... 14
0340-000 Inspection Covers (Shields & Guards).................................. 16
0340-100 Inspection Covers ("EE" Electrical Box)............................... 18
0370-000 Counterbalance Weight................................................. 20
0390-000 Battery Compartment Parts (7 in. [178 mm] battery).................... 22
0390-100 Battery Compartment Parts (9 in. [229 mm] battery).................... 24
0390-200 Battery Compartment Parts (13.3 in. [338 mm] battery)................. 26
0640-000 Drivers Controls (One Spool Valve Handle)............................. 28
0640-100 Drivers Controls (Two Spool Valve Handle)............................. 30
0641-000 Drivers Controls (Speed and Direction)................................ 32
0841-000 Driver Protection (Reverser).......................................... 34
0850-000 Signs, Warnings....................................................... 36
1000 - Motor....................................................................... 38
1750-000 Pump Motor............................................................ 40
1760-000 200 Amp System Drive Motor Serial Number 25268000 - 27108000.......... 42
1760-001 200 Amp System Drive Motor Serial Number 27108001 - UP................ 44
1760-100 300 Amp System Drive Motor............................................ 46
2000 - Transmission/Drive Gear..................................................... 48
2550-000 Mechanical Drive Gear Unit............................................ 50
3000 - Brake/Wheel System.......................................................... 52
3300-000 200 Amp System Parking Brake System................................... 54
3300-100 300 Amp System Parking Brake System................................... 56
3360-000 Brake Drum/Disc Assembly.............................................. 58
3530-000 Drive Wheel........................................................... 60
3540-000 Support/Swivel Wheel.................................................. 62
3550-000 Load Wheels........................................................... 64
3560-000 Caster Assembly....................................................... 66
4000 - Steering System............................................................. 68
4110-000 Steering Arm/Wheel (Tiller Arm) Serial Number 25268000 - 27323100..... 70
4110-001 Steering Arm/Wheel (Tiller Arm) Serial Number 27324000 - UP........... 72
4111-000 Steering Arm/Wheel (Control Head Assembly)............................ 74
4180-000 Steering/Radial Bearing............................................... 76
5000 - Electrical System........................................................... 78
5161-000 Horn.................................................................. 80
5181-000 Static Strap.......................................................... 82
5190-000 Battery Connector..................................................... 84
5192-000 200 Amp System Line Contactor......................................... 86
5192-100 300 Amp System Line Contactor......................................... 88
5192-200 200/300 Amp System "EE" Line Contactor................................ 90
5230-000 Voltage/Battery Indicator............................................. 92
5290-000 Hourmeter/Speedometer................................................. 94
5310-000 Start/Stop Switch..................................................... 96
5330-000 Speed Controls........................................................ 98
5390-000 Control Cables /Harnesses............................................. 100
5430-000 200 Amp System Motor Power Cables..................................... 102
5430-100 300 Amp System Motor Power Cables..................................... 104
5460-000 200 Amp System Transistor Panel....................................... 106
5460-100 300 Amp System Transistor Panel....................................... 108
5510-000 Micro Switches........................................................ 110
5590-000 Control Cables, Harness............................................... 112
5610-000 Pump Contactor........................................................ 114
6000 - Hydraulic System............................................................ 116
6100-000 Hydraulic Pump (Model # DM-1005)...................................... 118
6100-001 Hydraulic Pump (Model # DM-1006)...................................... 120
6110-000 Hydraulic Tank........................................................ 122
6120-000 One Spool Valve Hydraulic Lines....................................... 124
6120-100 Two Spool Valve Hydraulic Lines....................................... 126
6125-000 CSX10 Two Stage Mast Lines Serial Number 25268000 - 28163000.......... 128
6125-001 CSX10 Two Stage Mast Lines Serial Number 28163001 - UP................ 130
6125-100 Two Stage Mast Lines Serial Number 25268000 - 28163000................ 132
6125-101 Two Stage Mast Lines Serial Number 28163001 - UP...................... 134
6125-200 Two Stage Mast Lines Serial Number 25268000 - 28163000................ 136
6125-201 Two Stage Mast Lines Serial Number 28163001 - UP...................... 138
6125-300 Two Stage Mast Lines.................................................. 140
6125-400 Two Stage Full Freelift Lines......................................... 142
6125-500 Three Stage Mast Lines................................................ 144
6160-000 Control Valve (One Spool Control Valve)............................... 146
6160-100 Control Valve (Two Spool Control Valve)............................... 148
6170-000 Pressure/Flow Control Valve........................................... 150
6220-000 Control Valve (Manifold Assembly)..................................... 152
6610-000 Two Stage Mast Lift Cylinder Serial Number 25268000 - 28163000........ 154
6610-001 Two Stage Mast Lift Cylinder Serial Number 28163001 - UP.............. 156
6610-100 Two Stage Mast Lift Cylinder.......................................... 158
6610-200 Two Stage Full Freelift Staging Cylinder.............................. 160
6610-300 Three Stage Mast Staging Cylinder..................................... 162
6620-200 Two Stage Full Freelift, Freelift Cylinder............................ 164
6620-300 Three Stage Mast Freelift Cylinder.................................... 166
7000 - Operating Function - Lifting Device......................................... 168
7105-000 Mast Pivot............................................................ 170
7110-000 Two Stage Mast Serial Number 25268000 - 28163000...................... 172
7110-001 Two Stage Mast Serial Number 28163001 - UP............................ 174
7110-100 Two Stage Mast........................................................ 176
7110-200 Two Stage Full Freelift Mast.......................................... 178
7110-300 Three Stage Mast...................................................... 180
7170-000 Two Stage Mast Lifting Gear........................................... 182
7170-100 Two Stage Full Freelift Mast Lifting Gear............................. 184
7170-200 Two/Three Stage Mast Lifting Gear..................................... 186
7210-000 Sideshifter Assembly Serial Number 25268000 - 28077001................ 188
7210-001 Sideshifter Assembly Serial Number 28077002 - UP...................... 190
7320-000 Tilt Cylinder......................................................... 192
7410-000 Fork Assembly......................................................... 194
7420-000 Two Stage Mast Fork Carriage Unit..................................... 196
7420-100 Two Stage Mast Fork Carriage Unit..................................... 198
7420-200 Two Stage Full Freelift Mast Fork Carriage Unit....................... 200
7420-300 Three Stage Mast Fork Carriage Unit................................... 202
8000 - Peripheral/Installation Equipment........................................... 204
9000 - Options/Attachments......................................................... 206
9100-000 Attachments (Supply Line to Mast)..................................... 208
9100-100 Attachments (Two Stage Mast Lines).................................... 210
9100-300 Attachments (Three Stage Mast Lines).................................. 212
9370-000 Warning Lights/Alarm.................................................. 214
9390-000 Positioning Equipment................................................. 216
9500-000 Load Backrest......................................................... 218
9660-000 Electrical Heater..................................................... 220
10000 - Tools...................................................................... 222
10010-00 Electrical Controllers (Handset)...................................... 224
10020-00 Special Tools and Lubrications........................................ 226
Back Cover......................................................................... 229
Front Cover........................................................................ 230
Parts Ordering Instructions........................................................ 231
General Information................................................................ 232
Index.............................................................................. 235
0000 Chassis....................................................................... 240
0300-000 Frame / Chassis....................................................... 242
0340-000 Inspection covers (Shields & guards).................................. 244
0340-100 Inspection covers (“EE” electrical box)............................... 246
0370-000 Counter balance weight................................................ 248
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 250
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 252
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 254
0640-000 Drivers controls (One spool valve handle)............................. 256
0640-100 Drivers controls (Two spool valve handle)............................. 258
0641-000 Drivers controls (Speed and direction)................................ 260
0841-000 Driver protection (Reverser).......................................... 262
0850-000 Signs, warnings....................................................... 264
1000 Motor......................................................................... 266
1750-000 Pump motor............................................................ 268
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 270
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 272
1760-100 300 AMP system drive motor............................................ 274
2000 Transmission/Drive Gear....................................................... 276
2550-000 Mechanical drive gear unit............................................ 278
3000 Brake/Wheel System............................................................ 280
3300-000 200 Amp system parking brake system................................... 282
3300-100 300 Amp system parking brake system................................... 284
3360-000 Brake drum/disc assembly.............................................. 286
3530-000 Drive wheel........................................................... 288
3540-000 Support / swivel wheel................................................ 290
3550-000 Load wheels........................................................... 292
3560-000 Caster assembly....................................................... 294
4000 Steering System............................................................... 296
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 298
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 300
4111-000 Steering arm / wheel (Control head assembly).......................... 302
4180-000 Steering / radial bearing............................................. 304
5000 Electrical System............................................................. 306
5161-000 Horn.................................................................. 308
5181-000 Static strap.......................................................... 310
5190-000 Battery connector..................................................... 312
5192-000 200 Amp system line contactor......................................... 314
5192-100 300 Amp system line contactor......................................... 316
5192-200 200/300 Amp system “EE” line contactor................................ 318
5230-000 Voltage / battery indicator........................................... 320
5290-000 Hourmeter / speedometer............................................... 322
5310-000 Start / stop switch................................................... 324
5330-000 Speed controls........................................................ 326
5390-000 Control cables / harnesses............................................ 328
5430-000 200 Amp system motor power cables..................................... 330
5430-100 300 Amp system motor power cables..................................... 332
5460-000 200 Amp system transistor panel....................................... 334
5460-100 300 Amp system transistor panel....................................... 336
5510-000 Micro switches........................................................ 338
5590-000 Control cables, harness............................................... 340
5610-000 Pump contactor........................................................ 342
6000 Hydraulic System.............................................................. 344
6100-000 Hydraulic pump (Model # DM-1005)...................................... 346
6100-001 Hydraulic pump (Model # DM-1006)...................................... 348
6110-000 Hydraulic tank........................................................ 350
6120-000 One spool valve hydraulic lines....................................... 352
6120-100 Two spool valve hydraulic lines....................................... 354
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 356
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 358
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 360
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 362
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 364
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 366
6125-300 Two stage mast lines.................................................. 368
6125-400 Two stage full freelift lines......................................... 370
6125-500 Three stage mast lines................................................ 372
6160-000 Control valve (One spool control valve)............................... 374
6160-100 Control valve (Two spool control valve)............................... 376
6170-000 Pressure / flow control valve......................................... 378
6220-000 Control valve (Manifold assembly)..................................... 380
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 382
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 384
6610-100 Two stage mast lift cylinder.......................................... 386
6610-200 Two stage full freelift staging cylinder.............................. 388
6610-300 Three stage mast staging cylinder..................................... 390
6620-200 Two stage full freelift, freelift cylinder............................ 392
6620-300 Three stage mast freelift cylinder.................................... 394
7000 Operating/Function - Lifting Device........................................... 396
7105-000 Mast pivot............................................................ 398
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 400
7110-001 Two stage mast Serial Number 28163001 - UP............................ 402
7110-100 Two stage mast........................................................ 404
7110-200 Two stage full freelift mast.......................................... 406
7110-300 Three stage mast...................................................... 408
7170-000 Two stage mast lifting gear........................................... 410
7170-100 Two stage full freelift mast liftting gear............................ 412
7170-200 Two / three stage mast lifting gear................................... 414
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 416
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 418
7320-000 Tilt cylinder......................................................... 420
7410-000 Fork assembly......................................................... 422
7420-000 Two stage mast fork carriage unit..................................... 424
7420-100 Two stage mast fork carriage unit..................................... 426
7420-200 Two stage full freelift mast fork carriage unit....................... 428
7420-300 Three stage mast fork carriage unit................................... 430
8000 Peripheral/Installation Equipment............................................. 432
9000 Options/Attachments........................................................... 434
9100-000 Attachments (Supply line to mast)..................................... 436
9100-100 Attachments (Two stage mast lines).................................... 438
9100-300 Attachments (Three stage mast lines).................................. 440
9370-000 Warning lights / alarm................................................ 442
9390-000 Positioning equipment................................................. 444
9500-000 Load backrest......................................................... 446
9660-000 Electrical heater..................................................... 448
10000 Tools........................................................................ 450
10010-00 Electrical controllers (Handset)...................................... 452
10020-00 Special tools and lubrications........................................ 454
Numerical Index.................................................................... 456
Back Cover......................................................................... 471
F r o n t Cover.................................................................... 472
Parts Ordering Instructions........................................................ 474
General Information................................................................ 475
Index.............................................................................. 479
0000 Chassis....................................................................... 484
0300-000 Frame / Chassis....................................................... 486
0340-000 Inspection covers (Shields & guards).................................. 488
0340-100 Inspection covers (“EE” electrical box)............................... 490
0370-000 Counter balance weight................................................ 492
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 494
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 496
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 498
0640-000 Drivers controls (One spool valve handle)............................. 500
0640-100 Drivers controls (Two spool valve handle)............................. 502
0641-000 Drivers controls (Speed and direction)................................ 504
0841-000 Driver protection (Reverser).......................................... 506
0850-000 Signs, warnings....................................................... 508
1000 Motors........................................................................ 510
1750-000 Pump motor............................................................ 512
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 514
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 516
1760-100 300 AMP system drive motor............................................ 518
2000 Transmission / Drive Gear..................................................... 520
2550-000 Mechanical drive gear unit............................................ 522
3000 Brake / Wheel System.......................................................... 524
3300-000 200 Amp system parking brake system................................... 526
3300-100 300 Amp system parking brake system................................... 528
3360-000 Brake drum/disc assembly.............................................. 530
3530-000 Drive wheel........................................................... 532
3540-000 Support / swivel wheel................................................ 534
3550-000 Load wheels........................................................... 536
3560-000 Caster assembly....................................................... 538
4000 Steering System............................................................... 540
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 542
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 544
4111-000 Steering arm / wheel (Control head assembly).......................... 546
4180-000 Steering / radial bearing............................................. 548
5000 Electrical System............................................................. 550
5161-000 Horn.................................................................. 552
5181-000 Static strap.......................................................... 554
5190-000 Battery connector..................................................... 556
5192-000 200 Amp system line contactor......................................... 558
5192-100 300 Amp system line contactor......................................... 560
5192-200 200/300 Amp system “EE” line contactor................................ 562
5230-000 Voltage / battery indicator........................................... 564
5290-000 Hourmeter / speedometer............................................... 566
5310-000 Start / stop switch................................................... 568
5330-000 Speed controls........................................................ 570
5390-000 Control cables / harnesses............................................ 572
5430-000 200 Amp system motor power cables..................................... 574
5430-100 300 Amp system motor power cables..................................... 576
5460-000 200 Amp system transistor panel....................................... 578
5460-100 300 Amp system transistor panel....................................... 580
5510-000 Micro switches........................................................ 582
5590-000 Control cables, harness............................................... 584
5610-000 Pump contactor........................................................ 586
5911-000 Power circuit breaker................................................. 588
6000 Hydraulic System.............................................................. 590
6100-000 Hydraulic pump (Model # DM-1005)...................................... 592
6100-001 Hydraulic pump (Model # DM-1006)...................................... 594
6110-000 Hydraulic tank........................................................ 596
6120-000 One spool valve hydraulic lines....................................... 598
6120-100 Two spool valve hydraulic lines....................................... 600
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 602
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 604
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 606
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 608
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 610
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 612
6125-300 Two stage mast lines.................................................. 614
6125-400 Two stage full freelift lines......................................... 616
6125-500 Three stage mast lines................................................ 618
6160-000 Control valve (One spool control valve)............................... 620
6160-100 Control valve (Two spool control valve)............................... 622
6170-000 Pressure / flow control valve......................................... 624
6220-000 Control valve (Manifold assembly)..................................... 626
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 628
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 630
6610-100 Two stage mast lift cylinder.......................................... 632
6610-200 Two stage full freelift staging cylinder.............................. 634
6610-300 Three stage mast staging cylinder..................................... 636
6620-200 Two stage full freelift, freelift cylinder............................ 638
6620-300 Three stage mast freelift cylinder.................................... 640
7000 Operating Function - Lifting Device........................................... 642
7105-000 Mast pivot............................................................ 644
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 646
7110-001 Two stage mast Serial Number 28163001 - UP............................ 648
7110-100 Two stage mast........................................................ 650
7110-200 Two stage full freelift mast.......................................... 652
7110-300 Three stage mast...................................................... 654
7170-000 Two stage mast lifting gear........................................... 656
7170-100 Two stage full freelift mast liftting gear............................ 658
7170-200 Two / three stage mast lifting gear................................... 660
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 662
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 664
7320-000 Tilt cylinder......................................................... 666
7410-000 Fork assembly......................................................... 668
7420-000 Two stage mast fork carriage unit..................................... 670
7420-100 Two stage mast fork carriage unit..................................... 672
7420-200 Two stage full freelift mast fork carriage unit....................... 674
7420-300 Three stage mast fork carriage unit................................... 676
8000 Peripheral / Installation Equipment........................................... 678
9000 Options / Attachments......................................................... 680
9100-000 Attachments (Supply line to mast)..................................... 682
9100-100 Attachments (Two stage mast lines).................................... 684
9100-300 Attachments (Three stage mast lines).................................. 686
9370-000 Warning lights / alarm................................................ 688
9390-000 Positioning equipment................................................. 690
9500-000 Load backrest......................................................... 692
9660-000 Electrical heater..................................................... 694
10000 Tools........................................................................ 696
10010-000 Electrical controllers (Handset)..................................... 698
10020-000 Special tools and lubrications....................................... 700
11000 Numerical Index.............................................................. 702
CSX Electical Truck Numerical Index............................................ 704
Back Cover......................................................................... 717
F r o n t C o v e r................................................................ 718
Parts Ordering Instructions........................................................ 720
General Information................................................................ 721
Art for index...................................................................... 722
Index.............................................................................. 724
0000 Chassis....................................................................... 728
0300-000 Frame / Chassis....................................................... 730
0340-000 Inspection covers (Shields & guards).................................. 732
0340-100 Inspection covers (“EE” electrical box)............................... 734
0370-000 Counter balance weight................................................ 736
0390-000 Battery compartment parts (7 inch [178 mm] battery)................... 738
0390-100 Battery compartment parts (9 inch [229 mm] battery)................... 740
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................ 742
0640-000 Drivers controls (One spool valve handle)............................. 744
0640-100 Drivers controls (Two spool valve handle)............................. 746
0641-000 Drivers controls (Speed and direction)................................ 748
0841-000 Driver protection (Reverser).......................................... 750
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 752
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 754
1000 Motors........................................................................ 756
1750-000 Pump motor............................................................ 758
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000.......... 760
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................ 762
1760-100 300 AMP system drive motor............................................ 764
2000 Transmission / Drive Gear..................................................... 766
2550-000 Mechanical drive gear unit............................................ 768
3000 Brake / Wheel System.......................................................... 770
3300-000 200 Amp system parking brake system................................... 772
3300-100 300 Amp system parking brake system................................... 774
3360-000 Brake drum/disc assembly.............................................. 776
3530-000 Drive wheel........................................................... 778
3540-000 Support / swivel wheel................................................ 780
3550-000 Load wheels........................................................... 782
3560-000 Caster assembly....................................................... 784
4000 Steering System............................................................... 786
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 788
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 790
4111-000 Steering arm / wheel (Head)........................................... 792
4180-000 Steering / radial bearing............................................. 794
5000 Electrical System............................................................. 796
5161-000 Horn.................................................................. 798
5181-000 Static strap.......................................................... 800
5190-000 Battery connector..................................................... 802
5192-000 200 Amp system line contactor......................................... 804
5192-100 300 Amp system line contactor......................................... 806
5192-200 200/300 Amp system “EE” line contactor................................ 808
5230-000 Voltage / battery indicator........................................... 810
5290-000 Hourmeter / speedometer............................................... 812
5310-000 Start / stop switch................................................... 814
5330-000 Speed controls........................................................ 816
5390-000 Control cables / harnesses Replaced by 5390-001....................... 818
5390-001 Control cables / harnesses............................................ 820
5430-000 200 Amp system motor power cables..................................... 822
5430-100 300 Amp system motor power cables..................................... 824
5460-000 200 Amp system transistor panel....................................... 826
5460-100 300 Amp system transistor panel....................................... 828
5510-000 Micro switches........................................................ 830
5590-000 Control cables, harness............................................... 832
5610-000 Pump contactor........................................................ 834
5910-000 Control circuit breaker............................................... 836
5911-000 Power circuit breaker................................................. 838
6000 Hydraulic System.............................................................. 840
6100-000 Hydraulic pump (Model # DM-1005)...................................... 842
6100-001 Hydraulic pump (Model # DM-1006)...................................... 844
6110-000 Hydraulic tank........................................................ 846
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 852
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 854
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 856
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 858
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 860
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 862
6125-300 Two stage mast lines.................................................. 864
6125-400 Two stage full freelift lines......................................... 866
6125-500 Three stage mast lines................................................ 868
6160-000 Control valve (One spool control valve)............................... 870
6160-100 Control valve (Two spool control valve)............................... 872
6170-000 Pressure / flow control valve......................................... 874
6220-000 Control valve (Manifold assembly)..................................... 876
6220-001 Control valve (Manifold assembly)..................................... 878
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 880
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 882
6610-100 Two stage mast lift cylinder.......................................... 884
6610-200 Two stage full freelift staging cylinder.............................. 886
6610-300 Three stage mast staging cylinder..................................... 888
6620-200 Two stage full freelift, freelift cylinder............................ 890
6620-300 Three stage mast freelift cylinder.................................... 892
6660-000 Tilt cylinder......................................................... 894
7000 Operating Function - Lifting Device........................................... 896
7105-000 Mast pivot............................................................ 898
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 900
7110-001 Two stage mast Serial Number 28163001 - UP............................ 902
7110-100 Two stage mast........................................................ 904
7110-200 Two stage full freelift mast.......................................... 906
7110-300 Three stage mast...................................................... 908
7170-000 Two stage mast lifting gear........................................... 910
7170-100 Two stage full freelift mast liftting gear............................ 912
7170-200 Two / three stage mast lifting gear................................... 914
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 916
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 918
7320-000 Tilt cylinder (Replaced by 6660-000).................................. 920
7410-000 Fork assembly Replaced by 7410-001.................................... 922
7410-001 Fork assembly......................................................... 924
7420-000 Two stage mast fork carriage unit..................................... 926
7420-100 Two stage mast fork carriage unit..................................... 928
7420-200 Two stage full freelift mast fork carriage unit....................... 930
7420-300 Three stage mast fork carriage unit................................... 932
8000 Peripheral / Installation Equipment........................................... 934
9000 Options / Attachments......................................................... 936
9100-000 Attachments (Supply line to mast) Replaced by 9100-001................ 938
9100-001 Attachments (Supply line to mast) Replaced by 9100-002................ 940
9100-002 Attachments (Supply line to mast)..................................... 942
9100-100 Attachments (Two stage mast lines).................................... 944
9100-300 Attachments (Three stage mast lines).................................. 946
9370-000 Warning lights / alarm Replaced by 9370-001........................... 948
9370-001 Warning lights / alarm................................................ 950
9390-000 Positioning equipment................................................. 952
9500-000 Load backrest......................................................... 954
9660-000 Electrical heater..................................................... 956
10000 Tools........................................................................ 958
10010-000 Electrical controllers (Handset)..................................... 960
10020-000 Special tools and lubrications....................................... 962
11000 Alphabetical/ Numerical Index................................................ 964
Alphabetical Index............................................................. 966
Numerical Index................................................................ 975
Back Cover......................................................................... 985
Front Cover........................................................................ 986
Parts Ordering Instructions........................................................ 988
General Information................................................................ 989
Art for index...................................................................... 990
Index.............................................................................. 992
0000 Chassis....................................................................... 996
0300-000 Frame / Chassis....................................................... 998
0340-000 Inspection covers (Shields & guards)..................................1000
0340-001 Inspection covers (Shields & guards)..................................1002
0340-100 Inspection covers (“EE” electrical box)...............................1004
0370-000 Counter balance weight................................................1006
0390-000 Battery compartment parts (7 inch [178 mm] battery)...................1008
0390-100 Battery compartment parts (9 inch [229 mm] battery)...................1010
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................1012
0640-000 Drivers controls (One spool valve handle).............................1014
0640-100 Drivers controls (Two spool valve handle).............................1016
0641-000 Drivers controls (Speed and direction)................................1018
0820-000 CSX-10 Finger / toe guards............................................1020
0841-000 Driver protection (Reverser)..........................................1022
0850-000 Signs, warnings Serial Number 25268000 - 31136000.....................1024
0850-001 Signs, warnings Serial Number 31136001 - UP...........................1026
1000 Motors........................................................................1028
1750-000 Pump motor............................................................1030
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000..........1032
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................1034
1760-100 300 AMP system drive motor............................................1036
2000 Transmission / Drive Gear.....................................................1038
2550-000 Mechanical drive gear unit............................................1040
3000 Brake / Wheel System..........................................................1042
3300-000 200 Amp system parking brake system...................................1044
3300-100 300 Amp system parking brake system...................................1046
3360-000 Brake drum/disc assembly..............................................1048
3530-000 Drive wheel...........................................................1050
3540-000 Support / swivel wheel................................................1052
3550-000 Load wheels...........................................................1054
3560-000 Caster assembly.......................................................1056
4000 Steering System...............................................................1058
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27324000....1060
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324001 - UP..........1062
4111-000 Steering arm / wheel (Head)...........................................1064
4180-000 Steering / radial bearing.............................................1066
5000 Electrical System.............................................................1068
5161-000 Horn..................................................................1070
5181-000 Static strap..........................................................1072
5190-000 Battery connector.....................................................1074
5192-000 200 Amp system line contactor.........................................1076
5192-100 300 Amp system line contactor.........................................1078
5192-200 200/300 Amp system “EE” line contactor................................1080
5230-000 Voltage / battery indicator...........................................1082
5290-000 Hourmeter / speedometer...............................................1084
5310-000 Start / stop switch...................................................1086
5330-000 Speed controls........................................................1088
5390-000 Control cables / harnesses (Replaced by 5390-001).....................1090
5390-001 Control cables / harnesses............................................1092
5430-000 200 Amp system motor power cables.....................................1094
5430-100 300 Amp system motor power cables.....................................1096
5460-000 200 Amp system transistor panel.......................................1098
5460-100 300 Amp system transistor panel.......................................1100
5510-000 Micro switches........................................................1102
5590-000 Control cables, harness...............................................1104
5610-000 Pump contactor........................................................1106
5910-000 Control circuit breaker...............................................1108
5911-000 Power circuit breaker.................................................1110
6000 Hydraulic System..............................................................1112
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)..........................1114
6100-001 CSX40 Hydraulic pump (Model # DM-1006)................................1116
6110-000 Hydraulic tank........................................................1118
6120-000 One spool valve hydraulic lines.......................................1120
6120-100 Two spool valve hydraulic lines.......................................1122
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000..........1124
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................1126
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................1128
6125-101 Two stage mast lines Serial Number 28163001 - UP......................1130
6125-200 Two stage mast lines Serial Number 25268000 -28163000.................1132
6125-201 Two stage mast lines Serial Number 28163001 - UP......................1134
6125-300 Two stage mast lines..................................................1136
6125-400 Two stage full freelift lines.........................................1138
6125-500 Three stage mast lines................................................1140
6160-000 Control valve (One spool control valve) (Replaced by 6160-001)........1142
6160-002 Control valve (One spool control valve)...............................1144
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)........1146
6160-101 Control valve (Two spool control valve)...............................1148
6170-000 Pressure / flow control valve.........................................1150
6220-000 Control valve (Manifold assembly).....................................1152
6220-001 Control valve (Manifold assembly).....................................1154
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........1156
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP..............1158
6610-100 Two stage mast lift cylinder..........................................1160
6610-200 Two stage full freelift staging cylinder..............................1162
6610-300 Three stage mast staging cylinder.....................................1164
6620-200 Two stage full freelift, freelift cylinder............................1166
6620-300 Three stage mast freelift cylinder....................................1168
6660-000 Tilt cylinder.........................................................1170
7000 Operating Function - Lifting Device...........................................1172
7105-000 Mast pivot............................................................1174
7110-000 Two stage mast Serial Number 25268000 - 28163000......................1176
7110-001 Two stage mast Serial Number 28163001 - UP............................1178
7110-100 Two stage mast........................................................1180
7110-200 Two stage full freelift mast..........................................1182
7110-300 Three stage mast......................................................1184
7170-000 Two stage mast lifting gear...........................................1186
7170-100 Two stage full freelift mast lifting gear.............................1188
7170-200 Two / three stage mast lifting gear...................................1190
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................1192
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000................1194
7210-002 Sideshifter assembly Serial Number 29350001 - UP......................1196
7320-000 Tilt cylinder (Replaced by 6660-000)..................................1198
7410-000 Fork assembly (Replaced by 7410-001)..................................1200
7410-001 Fork assembly.........................................................1202
7420-000 Two stage mast fork carriage unit.....................................1204
7420-100 Two stage mast fork carriage unit.....................................1206
7420-200 Two stage full freelift mast fork carriage unit.......................1208
7420-300 Three stage mast fork carriage unit...................................1210
8000 Peripheral / Installation Equipment...........................................1212
9000 Options / Attachments.........................................................1214
9100-000 Attachments (Supply line to mast) (Replaced by 9100-001)..............1216
9100-001 Attachments (Supply line to mast) (Replaced by 9100-002)..............1218
9100-002 Attachments (Supply line to mast).....................................1220
9100-100 Attachments (Two stage mast lines)....................................1222
9100-300 Attachments (Three stage mast lines)..................................1224
9370-000 Warning lights / alarm (Replaced by 9370-001).........................1226
9370-001 Warning lights / alarm................................................1228
9390-000 Positioning equipment.................................................1230
9500-000 Load backrest.........................................................1232
9660-000 Electrical heater.....................................................1234
10000 Tools........................................................................1236
10010-000 Electrical controllers (Handset).....................................1238
10020-000 Special tools and lubrications.......................................1240
11000 Alphabetical/ Numerical Index................................................1242
Alphabetical Index.............................................................1244
Numerical Index................................................................1254
Back Cover.........................................................................1265S.S 06/24
