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BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
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BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
308531-000 1998_July
308531-000 1993_November
308531-000 1999_October
308531-000 2001_August
308531-000 2002_January
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Description
BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
Language : English
Pages : 1267
Downloadable : Yes
File Type : PDF
308531-000 1998_July
308531-000 1993_November
308531-000 1999_October
308531-000 2001_August
308531-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
CSX Master Welcome..................................................................... 1
308531-000 1998_July................................................................... 2
Front Cover........................................................................ 2
Parts Ordering Instructions........................................................ 3
Field Modifications................................................................ 3
General Information................................................................ 4
Table of Contents.................................................................. 7
0000 - Chassis..................................................................... 12
0300-000 Frame/Chassis......................................................... 14
0340-000 Inspection Covers (Shields & Guards).................................. 16
0340-100 Inspection Covers ("EE" Electrical Box)............................... 18
0370-000 Counterbalance Weight................................................. 20
0390-000 Battery Compartment Parts (7 in. [178 mm] battery).................... 22
0390-100 Battery Compartment Parts (9 in. [229 mm] battery).................... 24
0390-200 Battery Compartment Parts (13.3 in. [338 mm] battery)................. 26
0640-000 Drivers Controls (One Spool Valve Handle)............................. 28
0640-100 Drivers Controls (Two Spool Valve Handle)............................. 30
0641-000 Drivers Controls (Speed and Direction)................................ 32
0841-000 Driver Protection (Reverser).......................................... 34
0850-000 Signs, Warnings....................................................... 36
1000 - Motor....................................................................... 38
1750-000 Pump Motor............................................................ 40
1760-000 200 Amp System Drive Motor Serial Number 25268000 - 27108000.......... 42
1760-001 200 Amp System Drive Motor Serial Number 27108001 - UP................ 44
1760-100 300 Amp System Drive Motor............................................ 46
2000 - Transmission/Drive Gear..................................................... 48
2550-000 Mechanical Drive Gear Unit............................................ 50
3000 - Brake/Wheel System.......................................................... 52
3300-000 200 Amp System Parking Brake System................................... 54
3300-100 300 Amp System Parking Brake System................................... 56
3360-000 Brake Drum/Disc Assembly.............................................. 58
3530-000 Drive Wheel........................................................... 60
3540-000 Support/Swivel Wheel.................................................. 62
3550-000 Load Wheels........................................................... 64
3560-000 Caster Assembly....................................................... 66
4000 - Steering System............................................................. 68
4110-000 Steering Arm/Wheel (Tiller Arm) Serial Number 25268000 - 27323100..... 70
4110-001 Steering Arm/Wheel (Tiller Arm) Serial Number 27324000 - UP........... 72
4111-000 Steering Arm/Wheel (Control Head Assembly)............................ 74
4180-000 Steering/Radial Bearing............................................... 76
5000 - Electrical System........................................................... 78
5161-000 Horn.................................................................. 80
5181-000 Static Strap.......................................................... 82
5190-000 Battery Connector..................................................... 84
5192-000 200 Amp System Line Contactor......................................... 86
5192-100 300 Amp System Line Contactor......................................... 88
5192-200 200/300 Amp System "EE" Line Contactor................................ 90
5230-000 Voltage/Battery Indicator............................................. 92
5290-000 Hourmeter/Speedometer................................................. 94
5310-000 Start/Stop Switch..................................................... 96
5330-000 Speed Controls........................................................ 98
5390-000 Control Cables /Harnesses............................................. 100
5430-000 200 Amp System Motor Power Cables..................................... 102
5430-100 300 Amp System Motor Power Cables..................................... 104
5460-000 200 Amp System Transistor Panel....................................... 106
5460-100 300 Amp System Transistor Panel....................................... 108
5510-000 Micro Switches........................................................ 110
5590-000 Control Cables, Harness............................................... 112
5610-000 Pump Contactor........................................................ 114
6000 - Hydraulic System............................................................ 116
6100-000 Hydraulic Pump (Model # DM-1005)...................................... 118
6100-001 Hydraulic Pump (Model # DM-1006)...................................... 120
6110-000 Hydraulic Tank........................................................ 122
6120-000 One Spool Valve Hydraulic Lines....................................... 124
6120-100 Two Spool Valve Hydraulic Lines....................................... 126
6125-000 CSX10 Two Stage Mast Lines Serial Number 25268000 - 28163000.......... 128
6125-001 CSX10 Two Stage Mast Lines Serial Number 28163001 - UP................ 130
6125-100 Two Stage Mast Lines Serial Number 25268000 - 28163000................ 132
6125-101 Two Stage Mast Lines Serial Number 28163001 - UP...................... 134
6125-200 Two Stage Mast Lines Serial Number 25268000 - 28163000................ 136
6125-201 Two Stage Mast Lines Serial Number 28163001 - UP...................... 138
6125-300 Two Stage Mast Lines.................................................. 140
6125-400 Two Stage Full Freelift Lines......................................... 142
6125-500 Three Stage Mast Lines................................................ 144
6160-000 Control Valve (One Spool Control Valve)............................... 146
6160-100 Control Valve (Two Spool Control Valve)............................... 148
6170-000 Pressure/Flow Control Valve........................................... 150
6220-000 Control Valve (Manifold Assembly)..................................... 152
6610-000 Two Stage Mast Lift Cylinder Serial Number 25268000 - 28163000........ 154
6610-001 Two Stage Mast Lift Cylinder Serial Number 28163001 - UP.............. 156
6610-100 Two Stage Mast Lift Cylinder.......................................... 158
6610-200 Two Stage Full Freelift Staging Cylinder.............................. 160
6610-300 Three Stage Mast Staging Cylinder..................................... 162
6620-200 Two Stage Full Freelift, Freelift Cylinder............................ 164
6620-300 Three Stage Mast Freelift Cylinder.................................... 166
7000 - Operating Function - Lifting Device......................................... 168
7105-000 Mast Pivot............................................................ 170
7110-000 Two Stage Mast Serial Number 25268000 - 28163000...................... 172
7110-001 Two Stage Mast Serial Number 28163001 - UP............................ 174
7110-100 Two Stage Mast........................................................ 176
7110-200 Two Stage Full Freelift Mast.......................................... 178
7110-300 Three Stage Mast...................................................... 180
7170-000 Two Stage Mast Lifting Gear........................................... 182
7170-100 Two Stage Full Freelift Mast Lifting Gear............................. 184
7170-200 Two/Three Stage Mast Lifting Gear..................................... 186
7210-000 Sideshifter Assembly Serial Number 25268000 - 28077001................ 188
7210-001 Sideshifter Assembly Serial Number 28077002 - UP...................... 190
7320-000 Tilt Cylinder......................................................... 192
7410-000 Fork Assembly......................................................... 194
7420-000 Two Stage Mast Fork Carriage Unit..................................... 196
7420-100 Two Stage Mast Fork Carriage Unit..................................... 198
7420-200 Two Stage Full Freelift Mast Fork Carriage Unit....................... 200
7420-300 Three Stage Mast Fork Carriage Unit................................... 202
8000 - Peripheral/Installation Equipment........................................... 204
9000 - Options/Attachments......................................................... 206
9100-000 Attachments (Supply Line to Mast)..................................... 208
9100-100 Attachments (Two Stage Mast Lines).................................... 210
9100-300 Attachments (Three Stage Mast Lines).................................. 212
9370-000 Warning Lights/Alarm.................................................. 214
9390-000 Positioning Equipment................................................. 216
9500-000 Load Backrest......................................................... 218
9660-000 Electrical Heater..................................................... 220
10000 - Tools...................................................................... 222
10010-00 Electrical Controllers (Handset)...................................... 224
10020-00 Special Tools and Lubrications........................................ 226
Back Cover......................................................................... 229
308531-000 1998_November............................................................... 230
Front Cover........................................................................ 230
Parts Ordering Instructions........................................................ 231
General Information................................................................ 232
Index.............................................................................. 235
0000 Chassis....................................................................... 240
0300-000 Frame / Chassis....................................................... 242
0340-000 Inspection covers (Shields & guards).................................. 244
0340-100 Inspection covers (“EE” electrical box)............................... 246
0370-000 Counter balance weight................................................ 248
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 250
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 252
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 254
0640-000 Drivers controls (One spool valve handle)............................. 256
0640-100 Drivers controls (Two spool valve handle)............................. 258
0641-000 Drivers controls (Speed and direction)................................ 260
0841-000 Driver protection (Reverser).......................................... 262
0850-000 Signs, warnings....................................................... 264
1000 Motor......................................................................... 266
1750-000 Pump motor............................................................ 268
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 270
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 272
1760-100 300 AMP system drive motor............................................ 274
2000 Transmission/Drive Gear....................................................... 276
2550-000 Mechanical drive gear unit............................................ 278
3000 Brake/Wheel System............................................................ 280
3300-000 200 Amp system parking brake system................................... 282
3300-100 300 Amp system parking brake system................................... 284
3360-000 Brake drum/disc assembly.............................................. 286
3530-000 Drive wheel........................................................... 288
3540-000 Support / swivel wheel................................................ 290
3550-000 Load wheels........................................................... 292
3560-000 Caster assembly....................................................... 294
4000 Steering System............................................................... 296
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 298
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 300
4111-000 Steering arm / wheel (Control head assembly).......................... 302
4180-000 Steering / radial bearing............................................. 304
5000 Electrical System............................................................. 306
5161-000 Horn.................................................................. 308
5181-000 Static strap.......................................................... 310
5190-000 Battery connector..................................................... 312
5192-000 200 Amp system line contactor......................................... 314
5192-100 300 Amp system line contactor......................................... 316
5192-200 200/300 Amp system “EE” line contactor................................ 318
5230-000 Voltage / battery indicator........................................... 320
5290-000 Hourmeter / speedometer............................................... 322
5310-000 Start / stop switch................................................... 324
5330-000 Speed controls........................................................ 326
5390-000 Control cables / harnesses............................................ 328
5430-000 200 Amp system motor power cables..................................... 330
5430-100 300 Amp system motor power cables..................................... 332
5460-000 200 Amp system transistor panel....................................... 334
5460-100 300 Amp system transistor panel....................................... 336
5510-000 Micro switches........................................................ 338
5590-000 Control cables, harness............................................... 340
5610-000 Pump contactor........................................................ 342
6000 Hydraulic System.............................................................. 344
6100-000 Hydraulic pump (Model # DM-1005)...................................... 346
6100-001 Hydraulic pump (Model # DM-1006)...................................... 348
6110-000 Hydraulic tank........................................................ 350
6120-000 One spool valve hydraulic lines....................................... 352
6120-100 Two spool valve hydraulic lines....................................... 354
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 356
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 358
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 360
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 362
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 364
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 366
6125-300 Two stage mast lines.................................................. 368
6125-400 Two stage full freelift lines......................................... 370
6125-500 Three stage mast lines................................................ 372
6160-000 Control valve (One spool control valve)............................... 374
6160-100 Control valve (Two spool control valve)............................... 376
6170-000 Pressure / flow control valve......................................... 378
6220-000 Control valve (Manifold assembly)..................................... 380
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 382
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 384
6610-100 Two stage mast lift cylinder.......................................... 386
6610-200 Two stage full freelift staging cylinder.............................. 388
6610-300 Three stage mast staging cylinder..................................... 390
6620-200 Two stage full freelift, freelift cylinder............................ 392
6620-300 Three stage mast freelift cylinder.................................... 394
7000 Operating/Function - Lifting Device........................................... 396
7105-000 Mast pivot............................................................ 398
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 400
7110-001 Two stage mast Serial Number 28163001 - UP............................ 402
7110-100 Two stage mast........................................................ 404
7110-200 Two stage full freelift mast.......................................... 406
7110-300 Three stage mast...................................................... 408
7170-000 Two stage mast lifting gear........................................... 410
7170-100 Two stage full freelift mast liftting gear............................ 412
7170-200 Two / three stage mast lifting gear................................... 414
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 416
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 418
7320-000 Tilt cylinder......................................................... 420
7410-000 Fork assembly......................................................... 422
7420-000 Two stage mast fork carriage unit..................................... 424
7420-100 Two stage mast fork carriage unit..................................... 426
7420-200 Two stage full freelift mast fork carriage unit....................... 428
7420-300 Three stage mast fork carriage unit................................... 430
8000 Peripheral/Installation Equipment............................................. 432
9000 Options/Attachments........................................................... 434
9100-000 Attachments (Supply line to mast)..................................... 436
9100-100 Attachments (Two stage mast lines).................................... 438
9100-300 Attachments (Three stage mast lines).................................. 440
9370-000 Warning lights / alarm................................................ 442
9390-000 Positioning equipment................................................. 444
9500-000 Load backrest......................................................... 446
9660-000 Electrical heater..................................................... 448
10000 Tools........................................................................ 450
10010-00 Electrical controllers (Handset)...................................... 452
10020-00 Special tools and lubrications........................................ 454
Numerical Index.................................................................... 456
Back Cover......................................................................... 471
308531-000 1999_October................................................................ 472
F r o n t Cover.................................................................... 472
Parts Ordering Instructions........................................................ 474
General Information................................................................ 475
Index.............................................................................. 479
0000 Chassis....................................................................... 484
0300-000 Frame / Chassis....................................................... 486
0340-000 Inspection covers (Shields & guards).................................. 488
0340-100 Inspection covers (“EE” electrical box)............................... 490
0370-000 Counter balance weight................................................ 492
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 494
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 496
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 498
0640-000 Drivers controls (One spool valve handle)............................. 500
0640-100 Drivers controls (Two spool valve handle)............................. 502
0641-000 Drivers controls (Speed and direction)................................ 504
0841-000 Driver protection (Reverser).......................................... 506
0850-000 Signs, warnings....................................................... 508
1000 Motors........................................................................ 510
1750-000 Pump motor............................................................ 512
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 514
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 516
1760-100 300 AMP system drive motor............................................ 518
2000 Transmission / Drive Gear..................................................... 520
2550-000 Mechanical drive gear unit............................................ 522
3000 Brake / Wheel System.......................................................... 524
3300-000 200 Amp system parking brake system................................... 526
3300-100 300 Amp system parking brake system................................... 528
3360-000 Brake drum/disc assembly.............................................. 530
3530-000 Drive wheel........................................................... 532
3540-000 Support / swivel wheel................................................ 534
3550-000 Load wheels........................................................... 536
3560-000 Caster assembly....................................................... 538
4000 Steering System............................................................... 540
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 542
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 544
4111-000 Steering arm / wheel (Control head assembly).......................... 546
4180-000 Steering / radial bearing............................................. 548
5000 Electrical System............................................................. 550
5161-000 Horn.................................................................. 552
5181-000 Static strap.......................................................... 554
5190-000 Battery connector..................................................... 556
5192-000 200 Amp system line contactor......................................... 558
5192-100 300 Amp system line contactor......................................... 560
5192-200 200/300 Amp system “EE” line contactor................................ 562
5230-000 Voltage / battery indicator........................................... 564
5290-000 Hourmeter / speedometer............................................... 566
5310-000 Start / stop switch................................................... 568
5330-000 Speed controls........................................................ 570
5390-000 Control cables / harnesses............................................ 572
5430-000 200 Amp system motor power cables..................................... 574
5430-100 300 Amp system motor power cables..................................... 576
5460-000 200 Amp system transistor panel....................................... 578
5460-100 300 Amp system transistor panel....................................... 580
5510-000 Micro switches........................................................ 582
5590-000 Control cables, harness............................................... 584
5610-000 Pump contactor........................................................ 586
5911-000 Power circuit breaker................................................. 588
6000 Hydraulic System.............................................................. 590
6100-000 Hydraulic pump (Model # DM-1005)...................................... 592
6100-001 Hydraulic pump (Model # DM-1006)...................................... 594
6110-000 Hydraulic tank........................................................ 596
6120-000 One spool valve hydraulic lines....................................... 598
6120-100 Two spool valve hydraulic lines....................................... 600
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 602
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 604
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 606
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 608
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 610
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 612
6125-300 Two stage mast lines.................................................. 614
6125-400 Two stage full freelift lines......................................... 616
6125-500 Three stage mast lines................................................ 618
6160-000 Control valve (One spool control valve)............................... 620
6160-100 Control valve (Two spool control valve)............................... 622
6170-000 Pressure / flow control valve......................................... 624
6220-000 Control valve (Manifold assembly)..................................... 626
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 628
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 630
6610-100 Two stage mast lift cylinder.......................................... 632
6610-200 Two stage full freelift staging cylinder.............................. 634
6610-300 Three stage mast staging cylinder..................................... 636
6620-200 Two stage full freelift, freelift cylinder............................ 638
6620-300 Three stage mast freelift cylinder.................................... 640
7000 Operating Function - Lifting Device........................................... 642
7105-000 Mast pivot............................................................ 644
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 646
7110-001 Two stage mast Serial Number 28163001 - UP............................ 648
7110-100 Two stage mast........................................................ 650
7110-200 Two stage full freelift mast.......................................... 652
7110-300 Three stage mast...................................................... 654
7170-000 Two stage mast lifting gear........................................... 656
7170-100 Two stage full freelift mast liftting gear............................ 658
7170-200 Two / three stage mast lifting gear................................... 660
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 662
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 664
7320-000 Tilt cylinder......................................................... 666
7410-000 Fork assembly......................................................... 668
7420-000 Two stage mast fork carriage unit..................................... 670
7420-100 Two stage mast fork carriage unit..................................... 672
7420-200 Two stage full freelift mast fork carriage unit....................... 674
7420-300 Three stage mast fork carriage unit................................... 676
8000 Peripheral / Installation Equipment........................................... 678
9000 Options / Attachments......................................................... 680
9100-000 Attachments (Supply line to mast)..................................... 682
9100-100 Attachments (Two stage mast lines).................................... 684
9100-300 Attachments (Three stage mast lines).................................. 686
9370-000 Warning lights / alarm................................................ 688
9390-000 Positioning equipment................................................. 690
9500-000 Load backrest......................................................... 692
9660-000 Electrical heater..................................................... 694
10000 Tools........................................................................ 696
10010-000 Electrical controllers (Handset)..................................... 698
10020-000 Special tools and lubrications....................................... 700
11000 Numerical Index.............................................................. 702
CSX Electical Truck Numerical Index............................................ 704
Back Cover......................................................................... 717
308531-000 2001_August................................................................. 718
F r o n t C o v e r................................................................ 718
Parts Ordering Instructions........................................................ 720
General Information................................................................ 721
Art for index...................................................................... 722
Index.............................................................................. 724
0000 Chassis....................................................................... 728
0300-000 Frame / Chassis....................................................... 730
0340-000 Inspection covers (Shields & guards).................................. 732
0340-100 Inspection covers (“EE” electrical box)............................... 734
0370-000 Counter balance weight................................................ 736
0390-000 Battery compartment parts (7 inch [178 mm] battery)................... 738
0390-100 Battery compartment parts (9 inch [229 mm] battery)................... 740
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................ 742
0640-000 Drivers controls (One spool valve handle)............................. 744
0640-100 Drivers controls (Two spool valve handle)............................. 746
0641-000 Drivers controls (Speed and direction)................................ 748
0841-000 Driver protection (Reverser).......................................... 750
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 752
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 754
1000 Motors........................................................................ 756
1750-000 Pump motor............................................................ 758
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000.......... 760
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................ 762
1760-100 300 AMP system drive motor............................................ 764
2000 Transmission / Drive Gear..................................................... 766
2550-000 Mechanical drive gear unit............................................ 768
3000 Brake / Wheel System.......................................................... 770
3300-000 200 Amp system parking brake system................................... 772
3300-100 300 Amp system parking brake system................................... 774
3360-000 Brake drum/disc assembly.............................................. 776
3530-000 Drive wheel........................................................... 778
3540-000 Support / swivel wheel................................................ 780
3550-000 Load wheels........................................................... 782
3560-000 Caster assembly....................................................... 784
4000 Steering System............................................................... 786
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 788
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 790
4111-000 Steering arm / wheel (Head)........................................... 792
4180-000 Steering / radial bearing............................................. 794
5000 Electrical System............................................................. 796
5161-000 Horn.................................................................. 798
5181-000 Static strap.......................................................... 800
5190-000 Battery connector..................................................... 802
5192-000 200 Amp system line contactor......................................... 804
5192-100 300 Amp system line contactor......................................... 806
5192-200 200/300 Amp system “EE” line contactor................................ 808
5230-000 Voltage / battery indicator........................................... 810
5290-000 Hourmeter / speedometer............................................... 812
5310-000 Start / stop switch................................................... 814
5330-000 Speed controls........................................................ 816
5390-000 Control cables / harnesses Replaced by 5390-001....................... 818
5390-001 Control cables / harnesses............................................ 820
5430-000 200 Amp system motor power cables..................................... 822
5430-100 300 Amp system motor power cables..................................... 824
5460-000 200 Amp system transistor panel....................................... 826
5460-100 300 Amp system transistor panel....................................... 828
5510-000 Micro switches........................................................ 830
5590-000 Control cables, harness............................................... 832
5610-000 Pump contactor........................................................ 834
5910-000 Control circuit breaker............................................... 836
5911-000 Power circuit breaker................................................. 838
6000 Hydraulic System.............................................................. 840
6100-000 Hydraulic pump (Model # DM-1005)...................................... 842
6100-001 Hydraulic pump (Model # DM-1006)...................................... 844
6110-000 Hydraulic tank........................................................ 846
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 852
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 854
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 856
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 858
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 860
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 862
6125-300 Two stage mast lines.................................................. 864
6125-400 Two stage full freelift lines......................................... 866
6125-500 Three stage mast lines................................................ 868
6160-000 Control valve (One spool control valve)............................... 870
6160-100 Control valve (Two spool control valve)............................... 872
6170-000 Pressure / flow control valve......................................... 874
6220-000 Control valve (Manifold assembly)..................................... 876
6220-001 Control valve (Manifold assembly)..................................... 878
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 880
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 882
6610-100 Two stage mast lift cylinder.......................................... 884
6610-200 Two stage full freelift staging cylinder.............................. 886
6610-300 Three stage mast staging cylinder..................................... 888
6620-200 Two stage full freelift, freelift cylinder............................ 890
6620-300 Three stage mast freelift cylinder.................................... 892
6660-000 Tilt cylinder......................................................... 894
7000 Operating Function - Lifting Device........................................... 896
7105-000 Mast pivot............................................................ 898
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 900
7110-001 Two stage mast Serial Number 28163001 - UP............................ 902
7110-100 Two stage mast........................................................ 904
7110-200 Two stage full freelift mast.......................................... 906
7110-300 Three stage mast...................................................... 908
7170-000 Two stage mast lifting gear........................................... 910
7170-100 Two stage full freelift mast liftting gear............................ 912
7170-200 Two / three stage mast lifting gear................................... 914
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 916
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 918
7320-000 Tilt cylinder (Replaced by 6660-000).................................. 920
7410-000 Fork assembly Replaced by 7410-001.................................... 922
7410-001 Fork assembly......................................................... 924
7420-000 Two stage mast fork carriage unit..................................... 926
7420-100 Two stage mast fork carriage unit..................................... 928
7420-200 Two stage full freelift mast fork carriage unit....................... 930
7420-300 Three stage mast fork carriage unit................................... 932
8000 Peripheral / Installation Equipment........................................... 934
9000 Options / Attachments......................................................... 936
9100-000 Attachments (Supply line to mast) Replaced by 9100-001................ 938
9100-001 Attachments (Supply line to mast) Replaced by 9100-002................ 940
9100-002 Attachments (Supply line to mast)..................................... 942
9100-100 Attachments (Two stage mast lines).................................... 944
9100-300 Attachments (Three stage mast lines).................................. 946
9370-000 Warning lights / alarm Replaced by 9370-001........................... 948
9370-001 Warning lights / alarm................................................ 950
9390-000 Positioning equipment................................................. 952
9500-000 Load backrest......................................................... 954
9660-000 Electrical heater..................................................... 956
10000 Tools........................................................................ 958
10010-000 Electrical controllers (Handset)..................................... 960
10020-000 Special tools and lubrications....................................... 962
11000 Alphabetical/ Numerical Index................................................ 964
Alphabetical Index............................................................. 966
Numerical Index................................................................ 975
Back Cover......................................................................... 985
308531-000 2002_January................................................................ 986
Front Cover........................................................................ 986
Parts Ordering Instructions........................................................ 988
General Information................................................................ 989
Art for index...................................................................... 990
Index.............................................................................. 992
0000 Chassis....................................................................... 996
0300-000 Frame / Chassis....................................................... 998
0340-000 Inspection covers (Shields & guards)..................................1000
0340-001 Inspection covers (Shields & guards)..................................1002
0340-100 Inspection covers (“EE” electrical box)...............................1004
0370-000 Counter balance weight................................................1006
0390-000 Battery compartment parts (7 inch [178 mm] battery)...................1008
0390-100 Battery compartment parts (9 inch [229 mm] battery)...................1010
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................1012
0640-000 Drivers controls (One spool valve handle).............................1014
0640-100 Drivers controls (Two spool valve handle).............................1016
0641-000 Drivers controls (Speed and direction)................................1018
0820-000 CSX-10 Finger / toe guards............................................1020
0841-000 Driver protection (Reverser)..........................................1022
0850-000 Signs, warnings Serial Number 25268000 - 31136000.....................1024
0850-001 Signs, warnings Serial Number 31136001 - UP...........................1026
1000 Motors........................................................................1028
1750-000 Pump motor............................................................1030
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000..........1032
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................1034
1760-100 300 AMP system drive motor............................................1036
2000 Transmission / Drive Gear.....................................................1038
2550-000 Mechanical drive gear unit............................................1040
3000 Brake / Wheel System..........................................................1042
3300-000 200 Amp system parking brake system...................................1044
3300-100 300 Amp system parking brake system...................................1046
3360-000 Brake drum/disc assembly..............................................1048
3530-000 Drive wheel...........................................................1050
3540-000 Support / swivel wheel................................................1052
3550-000 Load wheels...........................................................1054
3560-000 Caster assembly.......................................................1056
4000 Steering System...............................................................1058
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27324000....1060
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324001 - UP..........1062
4111-000 Steering arm / wheel (Head)...........................................1064
4180-000 Steering / radial bearing.............................................1066
5000 Electrical System.............................................................1068
5161-000 Horn..................................................................1070
5181-000 Static strap..........................................................1072
5190-000 Battery connector.....................................................1074
5192-000 200 Amp system line contactor.........................................1076
5192-100 300 Amp system line contactor.........................................1078
5192-200 200/300 Amp system “EE” line contactor................................1080
5230-000 Voltage / battery indicator...........................................1082
5290-000 Hourmeter / speedometer...............................................1084
5310-000 Start / stop switch...................................................1086
5330-000 Speed controls........................................................1088
5390-000 Control cables / harnesses (Replaced by 5390-001).....................1090
5390-001 Control cables / harnesses............................................1092
5430-000 200 Amp system motor power cables.....................................1094
5430-100 300 Amp system motor power cables.....................................1096
5460-000 200 Amp system transistor panel.......................................1098
5460-100 300 Amp system transistor panel.......................................1100
5510-000 Micro switches........................................................1102
5590-000 Control cables, harness...............................................1104
5610-000 Pump contactor........................................................1106
5910-000 Control circuit breaker...............................................1108
5911-000 Power circuit breaker.................................................1110
6000 Hydraulic System..............................................................1112
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)..........................1114
6100-001 CSX40 Hydraulic pump (Model # DM-1006)................................1116
6110-000 Hydraulic tank........................................................1118
6120-000 One spool valve hydraulic lines.......................................1120
6120-100 Two spool valve hydraulic lines.......................................1122
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000..........1124
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................1126
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................1128
6125-101 Two stage mast lines Serial Number 28163001 - UP......................1130
6125-200 Two stage mast lines Serial Number 25268000 -28163000.................1132
6125-201 Two stage mast lines Serial Number 28163001 - UP......................1134
6125-300 Two stage mast lines..................................................1136
6125-400 Two stage full freelift lines.........................................1138
6125-500 Three stage mast lines................................................1140
6160-000 Control valve (One spool control valve) (Replaced by 6160-001)........1142
6160-002 Control valve (One spool control valve)...............................1144
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)........1146
6160-101 Control valve (Two spool control valve)...............................1148
6170-000 Pressure / flow control valve.........................................1150
6220-000 Control valve (Manifold assembly).....................................1152
6220-001 Control valve (Manifold assembly).....................................1154
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........1156
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP..............1158
6610-100 Two stage mast lift cylinder..........................................1160
6610-200 Two stage full freelift staging cylinder..............................1162
6610-300 Three stage mast staging cylinder.....................................1164
6620-200 Two stage full freelift, freelift cylinder............................1166
6620-300 Three stage mast freelift cylinder....................................1168
6660-000 Tilt cylinder.........................................................1170
7000 Operating Function - Lifting Device...........................................1172
7105-000 Mast pivot............................................................1174
7110-000 Two stage mast Serial Number 25268000 - 28163000......................1176
7110-001 Two stage mast Serial Number 28163001 - UP............................1178
7110-100 Two stage mast........................................................1180
7110-200 Two stage full freelift mast..........................................1182
7110-300 Three stage mast......................................................1184
7170-000 Two stage mast lifting gear...........................................1186
7170-100 Two stage full freelift mast lifting gear.............................1188
7170-200 Two / three stage mast lifting gear...................................1190
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................1192
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000................1194
7210-002 Sideshifter assembly Serial Number 29350001 - UP......................1196
7320-000 Tilt cylinder (Replaced by 6660-000)..................................1198
7410-000 Fork assembly (Replaced by 7410-001)..................................1200
7410-001 Fork assembly.........................................................1202
7420-000 Two stage mast fork carriage unit.....................................1204
7420-100 Two stage mast fork carriage unit.....................................1206
7420-200 Two stage full freelift mast fork carriage unit.......................1208
7420-300 Three stage mast fork carriage unit...................................1210
8000 Peripheral / Installation Equipment...........................................1212
9000 Options / Attachments.........................................................1214
9100-000 Attachments (Supply line to mast) (Replaced by 9100-001)..............1216
9100-001 Attachments (Supply line to mast) (Replaced by 9100-002)..............1218
9100-002 Attachments (Supply line to mast).....................................1220
9100-100 Attachments (Two stage mast lines)....................................1222
9100-300 Attachments (Three stage mast lines)..................................1224
9370-000 Warning lights / alarm (Replaced by 9370-001).........................1226
9370-001 Warning lights / alarm................................................1228
9390-000 Positioning equipment.................................................1230
9500-000 Load backrest.........................................................1232
9660-000 Electrical heater.....................................................1234
10000 Tools........................................................................1236
10010-000 Electrical controllers (Handset).....................................1238
10020-000 Special tools and lubrications.......................................1240
11000 Alphabetical/ Numerical Index................................................1242
Alphabetical Index.............................................................1244
Numerical Index................................................................1254
Back Cover.........................................................................1265
0820-000 ..............................................................................1266DESCRIPTION:
BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals – PDF DOWNLOAD
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 07/01/2025
