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Description
BT Prime-Mover CSX10/20/30/40 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover CSX10/20/30/40 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1434
Downloadable : Yes
File Type : PDF
304954-000 1996_October
304954-000 1997_February
304954-000 1997_December
304954-000 1998_August
304954-000 1999_October
304954-001 2001_August
304954-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover CSX10/20/30/40 Parts Manual – PDF DOWNLOAD
Front Cover.............................................................................. 2
Parts Ordering Instructions.............................................................. 3
General Information...................................................................... 4
Index.................................................................................... 6
Section 0000............................................................................. 9
0300-000 Frame / Chassis............................................................. 10
0340-002 Inspection covers (“EE” electrical box)..................................... 12
0340-005 Inspection covers (Shields & guards)........................................ 14
0370-001 Counter balance weight...................................................... 16
0390-000 Battery compartment parts (7” battery)...................................... 18
0390-001 Battery compartment parts (13.3” battery)................................... 20
0640-003 Drivers controls (one spool valve handle)................................... 22
0640-005 Drivers controls (two spool valve handle)................................... 24
0640-016 Drivers controls (speed & direction)........................................ 26
0840-012 Driver protection........................................................... 28
0850-002 Signs, warnings............................................................. 30
Section 1000............................................................................. 31
1700-003 Electrical drive motor (200AMP traction system)............................. 32
1700-004 Electrical drive motor (300AMP traction system)............................. 34
Section 2000............................................................................. 35
2550-001 Mechanical drive gear unit.................................................. 36
Section 3000............................................................................. 37
3300-000 Parking brake system (200AMP traction system)............................... 38
3300-001 Parking brake system (300AMP traction system)............................... 40
3360-000 Brake drum/disc assembly.................................................... 42
3530-000 Drive wheel................................................................. 44
3540-001 Support / swivel wheel...................................................... 46
3550-001 Fork / support arm wheels................................................... 48
3560-001 Stabilizer wheel............................................................ 50
Section 4000............................................................................. 51
4110-019 Steering arm / wheel........................................................ 52
4180-001 Steering / radial bearing................................................... 54
Section 5000............................................................................. 55
5160-011 General alarm signal........................................................ 56
5180-000 Current collector, cable drum............................................... 58
5190-009 Battery cut out contactor / plug (battery connector)........................ 60
5190-010 Battery cut out contactor / plug (200AMP traction system)................... 62
5190-011 Battery cut out contactor / plug (300AMP traction system)................... 64
5230-002 Voltage / battery indicator................................................. 66
5290-001 Hourmeter / speedometer..................................................... 68
5310-017 Start / stop switch......................................................... 70
5330-011 Speed controls.............................................................. 72
5390-001 Control cables / harnesses.................................................. 74
5430-012 Motor cables, resistors (200AMP traction system)............................ 76
5430-013 Motor cables, resistors (300AMP traction system)............................ 78
5460-013 Transistor panel (200AMP traction system)................................... 80
5460-014 Transistor panel (300AMP traction system)................................... 82
5510-010 Micro switches.............................................................. 84
5550-001 Electromagnetic valve....................................................... 86
5590-002 Control cables, harness..................................................... 88
5610-001 Pump contactor.............................................................. 90
5810-003 Pump motor.................................................................. 92
Section 6000............................................................................. 93
6100-000 Hydraulic pump (Model # DM-1005)............................................ 94
6100-001 Hydraulic pump (Model # DM-1006)............................................ 96
6110-001 Hydraulic tank.............................................................. 98
6120-001 Hoses, pipes, connections, mounting points (one spool valve)................ 100
6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 102
6125-000 Hoses, pipes, connections, mounting points (two stage mast)................. 104
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........ 106
6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 108
6125-013 Hoses, pipes, connections, mounting points (three stage mast)............... 110
6125-014 Hoses, pipes, connections, mounting points (two stage mast)................. 112
6160-001 Control valve (one spool control valve)..................................... 114
6160-002 Control valve (two spool control valve)..................................... 116
6170-001 Pressure / flow control valve............................................... 118
Section 7000............................................................................. 119
7105-000 Mast pivet.................................................................. 120
7110-006 Mast section (two stage mast)............................................... 122
7110-007 Mast section (two stage mast)............................................... 124
7110-008 Mast section (two stage full freelift mast)................................. 126
7110-009 Mast section (three stage mast)............................................. 128
7170-001 Lifting gear (two stage mast)............................................... 130
7170-002 Lifting gear (two/three stage mast)......................................... 132
7170-004 Lifting gear (two stage full freelift mast)................................. 134
7210-001 Sideshifter / fork spreader................................................. 136
7310-001 Lift cylinder (two stage mast).............................................. 138
7310-002 Lift cylinder (two stage mast).............................................. 140
7310-003 Lift cylinder (two stage full freelift staging cylinder).................... 142
7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 144
7310-005 Lift cylinder (three stage mast freelift cylinder).......................... 146
7310-006 Lift cylinder (three stage mast staging cylinder)........................... 148
7320-000 Tilt cylinder............................................................... 150
7410-001 Fork, carpet boom, hook..................................................... 152
7420-001 Fork carriage unit (two stage mast)......................................... 154
7420-002 Fork carriage unit (two stage mast)......................................... 156
7420-003 Fork carriage unit (two stage full freelift mast)........................... 158
7420-004 Fork carriage unit (three stage mast)....................................... 160
Section 9000............................................................................. 161
9100-002 Attachments (Auxiliary/Sideshifter two stage mast).......................... 162
9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................ 164
9370-003 Warning lights / alarm...................................................... 166
9390-000 Positioning equipment....................................................... 168
9500-006 Extra mechanical equipment.................................................. 170
9660-000 Electrical heater........................................................... 172
9910-000 Electrical controllers (Handset)............................................ 174
Back Cover............................................................................... 175
Front Cover.............................................................................. 176
Parts Ordering Instructions.............................................................. 177
Field Modifications...................................................................... 177
General Information...................................................................... 178
Index.................................................................................... 180
0000 - Chassis........................................................................... 185
0300-005 Frame/Chassis............................................................... 186
0340-002 Inspection Covers ("EE" electrical box)..................................... 188
0340-005 Inspection Covers (shields & guards)........................................ 190
0370-001 Counter Balance Weight...................................................... 192
0390-000 Battery Compartment Parts (7" battery)...................................... 194
0390-001 Battery Compartment Parts (13.3" battery)................................... 196
0640-003 Drivers Controls (one spool valve handle)................................... 198
0640-005 Drivers Controls (two spool valve handle)................................... 200
0640-016 Drivers Controls (speed & direction)........................................ 202
0840-011 Driver Protection........................................................... 204
0850-002 Signs, Warnings............................................................. 206
1000 - Drive Motor....................................................................... 207
1700-002 Electrical Drive Motor (200AMP traction system)............................. 208
1700-004 Electrical Drive Motor (300AMP traction system)............................. 210
2000 - Drive Gear/Transmission........................................................... 211
2550-001 Mechanical Drive Gear Unit.................................................. 212
3000 - Brake/Wheel System................................................................ 213
3300-000 Parking Brake System (200AMP traction system)............................... 214
3300-001 Parking Brake System (300AMP traction system)............................... 216
3360-000 Brake Drum/Disc Assembly.................................................... 218
3530-000 Drive Wheel................................................................. 220
3540-001 Support/Swivel Wheel........................................................ 222
3550-001 Fork/Support Arm Wheels..................................................... 224
3560-001 Stabilizer Wheel............................................................ 226
4000 - Steering System................................................................... 227
4110-019 Steering Arm/Wheel.......................................................... 228
4180-001 Steering/Radial Bearing..................................................... 230
5000 - Electrical System................................................................. 231
5160-011 General Alarm Signal........................................................ 232
5180-000 Current Collector, Cable Drum............................................... 234
5190-009 Battery Cut Out Contactor/Plug (battery connector).......................... 236
5190-010 Battery Cut Out Contactor/Plug (200AMP traction system)..................... 238
5230-002 Voltage/Battery Indicator................................................... 242
5290-001 Hourmeter/Speedometer....................................................... 244
5310-017 Start/Stop Switch........................................................... 246
5330-011 Speed Controls.............................................................. 248
5390-001 Control Cables/Harnesses.................................................... 250
5430-011 Motor Cables, Resistors (200AMP traction system)............................ 252
5430-013 Motor Cables, Resistors (300AMP traction system)............................ 254
5460-014 Transistor Panel (300AMP traction system)................................... 256
5460-015 Transistor Panel (200AMP traction system)................................... 258
5510-010 Micro Switches.............................................................. 260
5550-001 Electromagnetic Valve....................................................... 262
5590-002 Control Cables, Harness..................................................... 264
5610-001 Pump Contactor.............................................................. 266
5810-002 Pump Motor.................................................................. 268
6000 - Hydraulic System.................................................................. 269
6100-000 Hydraulic Pump (Model # DM-1005)............................................ 270
6100-001 Hydraulic Pump (Model # DM-1006)............................................ 272
6110-001 Hydraulic Tank.............................................................. 274
6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve)................ 276
6120-002 Hoses, Pipes, Connections, Mounting Points (two spool valve)................ 278
6125-000 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 280
6125-001 Hoses, Pipes, Connections, Mounting Points (two stage full freelift)........ 282
6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 284
6125-013 Hoses, Pipes, Connections, Mounting Points (three stage mast)............... 286
6125-014 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 288
6160-001 Control Valve (one spool control valve)..................................... 290
6160-002 Control Valve (two spool control valve)..................................... 292
6170-001 Pressure/Flow Control Valve................................................. 294
7000 - Operating Function - Lifting Mast/Cylinder........................................ 295
7105-000 Mast Pivot.................................................................. 296
7110-006 Mast Section (two stage mast)............................................... 298
7110-007 Mast Section (two stage mast)............................................... 300
7110-008 Mast Section (two stage full freelift mast)................................. 302
7110-009 Mast Section (three stage mast)............................................. 304
7170-000 Lifting Gear (two stage full freelift mast)................................. 306
7170-001 Lifting Gear (two stage mast)............................................... 308
7170-002 Lifting Gear (two/three stage mast)......................................... 310
7210-001 Sideshifter/Fork Spreader................................................... 312
7310-001 Lift Cylinder (two stage mast).............................................. 314
7310-002 Lift Cylinder (two stage mast).............................................. 316
7310-003 Lift Cylinder (two stage full freelift staging cylinder).................... 318
7310-004 Lift Cylinder (two stage full freelift, freelift cylinder).................. 320
7310-005 Lift Cylinder (three stage mast freelift cylinder).......................... 322
7310-006 Lift Cylinder (three stage mast staging cylinder)........................... 324
7320-000 Tilt Cylinder............................................................... 326
7410-001 Fork, Carpet Boom, Hook..................................................... 328
7420-001 Fork Carriage Unit (two stage mast)......................................... 330
7420-002 Fork Carriage Unit (two stage mast)......................................... 332
7420-003 Fork Carriage Unit (two stage full freelift mast)........................... 334
7420-004 Fork Carriage Unit (three stage mast)....................................... 336
9000 - Options/Attachments............................................................... 337
9100-002 Attachments (auxiliary/sideshifter two stage mast).......................... 338
9100-003 Attachments (auxiliary/sideshifter three stage mast)........................ 340
9370-003 Warning Lights/Alarm........................................................ 342
9390-000 Positioning Equipment....................................................... 344
9500-006 Extra Mechanical Equipment.................................................. 346
9660-000 Electrical Heater........................................................... 348
9910-000 Electrical Controllers (handset)............................................ 350
Back Cover............................................................................... 351
Front Cover.............................................................................. 352
Parts Odering Instructions............................................................... 353
General Information...................................................................... 354
Index.................................................................................... 356
Section 0000............................................................................. 359
0300-005 Frame / Chassis............................................................. 360
0340-002 Inspection covers (“EE” electrical box)..................................... 362
0340-005 Inspection covers (Shields & guards)........................................ 364
0370-001 Counter balance weight...................................................... 366
0390-000 Battery compartment parts (7 in. battery)................................... 368
0390-001 Battery compartment parts (13.3 in. battery)................................ 370
0640-003 Drivers controls (one spool valve handle)................................... 372
0640-005 Drivers controls (two spool valve handle)................................... 374
0640-016 Drivers controls (Speed & direction)........................................ 376
0840-011 Driver protection (Reverser)................................................ 378
0850-002 Signs, warnings............................................................. 380
Section 1000............................................................................. 381
1700-002 Electrical drive motor (200 AMP traction system)............................ 382
1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system)................ 384
1700-014 Electrical drive motor (24 Volt 200 AMP traction system).................... 386
Section 2000............................................................................. 387
2550-001 Mechanical drive gear unit.................................................. 388
Section 3000............................................................................. 389
3300-000 Parking brake system (200 AMP traction system).............................. 390
3300-001 Parking brake system (300 AMP traction system).............................. 392
3360-000 Brake drum/disc assembly.................................................... 394
3530-000 Drive wheel................................................................. 396
3540-001 Support / swivel wheel...................................................... 398
3550-001 Fork / support arm wheels................................................... 400
3560-001 Stabilizer wheel............................................................ 402
Section 4000............................................................................. 403
4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP.... 404
4110-011 Steering arm / wheel (Control head assembly)................................ 406
4180-001 Steering / radial bearing................................................... 408
Section 5000............................................................................. 409
5160-011 General alarm signal........................................................ 410
5180-000 Current collector, cable drum............................................... 412
5190-009 Battery cut out contactor / plug (Battery connector)........................ 414
5190-010 Battery cut out contactor / plug (200 AMP traction system).................. 416
5190-011 Battery cut out contactor / plug (300/400 AMP traction system).............. 418
5230-002 Voltage / battery indicator................................................. 420
5290-001 Hourmeter / speedometer..................................................... 422
5310-017 Start / stop switch......................................................... 424
5330-011 Speed controls.............................................................. 426
5390-001 Control cables / harnesses.................................................. 428
5430-011 Motor cables, resistors (200 AMP traction system)........................... 430
5430-013 Motor cables, resistors (300 AMP traction system)........................... 432
5460-014 Transistor panel (300 AMP traction system).................................. 434
5460-015 Transistor panel (200 AMP traction system).................................. 436
5510-010 Micro switches.............................................................. 438
5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly)............. 440
5590-002 Control cables, harness..................................................... 442
5610-000 Pump contactor.............................................................. 444
5810-002 Pump motor.................................................................. 446
Section 6000............................................................................. 447
6100-000 Hydraulic pump (Model # DM-1005)............................................ 448
6100-001 Hydraulic pump (Model # DM-1006)............................................ 450
6110-001 Hydraulic tank.............................................................. 452
6120-001 Hoses, pipes, connections, mounting points (one spool valve)................ 454
6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 456
6125-000 Two stage mast lines Serial Number 25268000 -28163000....................... 458
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........ 460
6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 462
6125-013 Hoses, pipes, connections, mounting points (three stage mast)............... 464
6125-026 Hoses, pipes, connections, mounting points (two stage mast)................. 466
6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10........... 468
6160-001 Control valve (one spool control valve)..................................... 470
6160-002 Control valve (Two spool control valve)..................................... 472
6170-001 Pressure / flow control valve............................................... 474
Section 7000............................................................................. 475
7105-000 Mast pivot.................................................................. 476
7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ?........ 478
7110-007 Mast section (two stage mast)............................................... 480
7110-008 Mast section (two stage full freelift mast)................................. 482
7110-009 Mast section (three stage mast)............................................. 484
7170-000 Lifting gear (two stage full freelift mast)................................. 486
7170-001 Lifting gear (two stage mast)............................................... 488
7170-002 Lifting gear (two/three stage mast)......................................... 490
7210-001 Sideshifter / fork spreader................................................. 492
7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ?................. 494
7310-002 Lift cylinder (two stage mast).............................................. 496
7310-003 Lift cylinder (two stage full freelift staging cylinder).................... 498
7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 500
7310-005 Lift cylinder (Three stage mast freelift cylinder).......................... 502
7310-006 Lift cylinder (Three stage mast staging cylinder)........................... 504
7320-000 Tilt cylinder............................................................... 506
7410-001 Fork, carpet boom, hook..................................................... 508
7420-001 Fork carriage unit (two stage mast)......................................... 510
7420-002 Fork carriage unit (two stage mast)......................................... 512
7420-003 Fork carriage unit (two stage full freelift mast)........................... 514
7420-004 Fork carriage unit (three stage mast)....................................... 516
Section 9000............................................................................. 517
9100-002 Attachments (Auxiliary/Sideshifter two stage mast).......................... 518
9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................ 520
9370-003 Warning lights / alarm...................................................... 522
9390-000 Positioning equipment....................................................... 524
9500-006 Extra mechanical equipment.................................................. 526
9660-000 Electrical heater........................................................... 528
9910-000 Electrical controllers (Handset)............................................ 530
Back Cover............................................................................... 531
Front Cover.............................................................................. 532
Parts Ordering Instructions.............................................................. 533
General Information...................................................................... 534
Index.................................................................................... 537
0000 Chassis............................................................................. 542
0300-000 Frame / Chassis............................................................. 544
0340-000 Inspection covers (Shields & guards)........................................ 546
0340-100 Inspection covers (“EE” electrical box)..................................... 548
0370-000 Counter balance weight...................................................... 550
0390-000 Battery compartment parts (7 in. [178 mm] battery).......................... 552
0390-100 Battery compartment parts (9 in. [229 mm] battery).......................... 554
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 556
0640-000 Drivers controls (One spool valve handle)................................... 558
0640-100 Drivers controls (Two spool valve handle)................................... 560
0641-000 Drivers controls (Speed and direction)...................................... 562
0841-000 Driver protection (Reverser)................................................ 564
0850-000 Signs, warnings............................................................. 566
1000 Motor............................................................................... 568
1750-000 Pump motor.................................................................. 570
1760-001 200 Amp system drive motor Serial Number 27108001 - UP...................... 572
1760-100 300 AMP system drive motor.................................................. 574
2000 Tramsmission/Drive Gear............................................................. 576
2550-000 Mechanical drive gear unit.................................................. 578
3000 Brake/Wheel System.................................................................. 580
3300-000 200 Amp system parking brake system......................................... 582
3300-100 300 Amp system parking brake system......................................... 584
3360-000 Brake drum/disc assembly.................................................... 586
3530-000 Drive wheel................................................................. 588
3540-000 Support / swivel wheel...................................................... 590
3550-000 Load wheels................................................................. 592
3560-000 Caster assembly............................................................. 594
4000 Steering System..................................................................... 596
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 598
4111-000 Steering arm / wheel (Control head assembly)................................ 600
4180-000 Steering / radial bearing................................................... 602
5000 Electrical System................................................................... 604
5161-000 Horn........................................................................ 606
5181-000 Static strap................................................................ 608
5190-000 Battery connector........................................................... 610
5192-000 200 Amp system line contactor............................................... 612
5192-100 300 Amp system line contactor............................................... 614
5192-200 200/300 Amp system “EE” line contactor...................................... 616
5230-000 Voltage / battery indicator................................................. 618
5290-000 Hourmeter / speedometer..................................................... 620
5310-000 Start / stop switch......................................................... 622
5330-000 Speed controls.............................................................. 624
5390-000 Control cables / harnesses.................................................. 626
5430-000 200 Amp system motor power cables........................................... 628
5430-100 300 Amp system motor power cables........................................... 630
5460-000 200 Amp system transistor panel............................................. 632
5460-100 300 Amp system transistor panel............................................. 634
5510-000 Micro switches.............................................................. 636
5590-000 Control cables, harness..................................................... 638
5610-000 Pump contactor.............................................................. 640
6000 Hydraulic System.................................................................... 642
6100-000 Hydraulic pump (Model # DM-1005)............................................ 644
6100-001 Hydraulic pump (Model # DM-1006)............................................ 646
6110-000 Hydraulic tank.............................................................. 648
6120-000 One spool valve hydraulic lines............................................. 650
6120-100 Two spool valve hydraulic lines............................................. 652
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP...................... 654
6125-101 Two stage mast lines Serial Number 28163001 - UP............................ 656
6125-300 Two stage mast lines........................................................ 658
6125-400 Two stage full freelift lines............................................... 660
6125-500 Three stage mast lines...................................................... 662
6160-000 Control valve (One spool control valve)..................................... 664
6160-100 Control valve (Two spool control valve)..................................... 666
6170-000 Pressure / flow control valve............................................... 668
6220-000 Control valve (Manifold assembly)........................................... 670
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.................... 672
6610-100 Two stage mast lift cylinder................................................ 674
6610-200 Two stage full freelift staging cylinder.................................... 676
6610-300 Three stage mast staging cylinder........................................... 678
6620-200 Two stage full freelift, freelift cylinder.................................. 680
6620-300 Three stage mast freelift cylinder.......................................... 682
7000 Operating Function - Lifting Device................................................. 684
7105-000 Mast pivot.................................................................. 686
7110-001 Two stage mast Serial Number 28163001 - UP.................................. 688
7110-100 Two stage mast.............................................................. 690
7110-200 Two stage full freelift mast................................................ 692
7110-300 Three stage mast............................................................ 694
7170-000 Two stage mast lifting gear................................................. 696
7170-100 Two stage full freelift mast liftting gear.................................. 698
7170-200 Two / three stage mast lifting gear......................................... 700
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 702
7320-000 Tilt cylinder............................................................... 704
7410-000 Fork assembly............................................................... 706
7420-000 Two stage mast fork carriage unit........................................... 708
7420-100 Two stage mast fork carriage unit........................................... 710
7420-200 Two stage full freelift mast fork carriage unit............................. 712
7420-300 Three stage mast fork carriage unit......................................... 714
8000 Peripheral/Installation Equipment................................................... 716
9000 Options/Attachments................................................................. 718
9100-000 Attachments (Supply line to mast)........................................... 720
9100-100 Attachments (Two stage mast lines).......................................... 722
9100-300 Attachments (Three stage mast lines)........................................ 724
9370-000 Warning lights / alarm...................................................... 726
9390-000 Positioning equipment....................................................... 728
9500-000 Load backrest............................................................... 730
9660-000 Electrical heater........................................................... 732
10000 Tools.............................................................................. 734
10010-00 Electrical controllers (Handset)............................................ 736
10020-00 Special tools and lubrications.............................................. 738
Back Cover............................................................................... 739
F r o n t C over......................................................................... 740
Parts Ordering Instructions.............................................................. 742
General Information...................................................................... 743
0000 Chassis............................................................................. 752
0300-000 Frame / Chassis............................................................. 754
0340-000 Inspection covers (Shields & guards)........................................ 756
0340-100 Inspection covers (“EE” electrical box)..................................... 758
0370-000 Counter balance weight...................................................... 760
0390-000 Battery compartment parts (7 in. [178 mm] battery).......................... 762
0390-100 Battery compartment parts (9 in. [229 mm] battery).......................... 764
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 766
0640-000 Drivers controls (One spool valve handle)................................... 768
0640-100 Drivers controls (Two spool valve handle)................................... 770
0641-000 Drivers controls (Speed and direction)...................................... 772
0841-000 Driver protection (Reverser)................................................ 774
0850-000 Signs, warnings............................................................. 776
1000 Motors.............................................................................. 778
1750-000 Pump motor.................................................................. 780
1760-001 200 Amp system drive motor Serial Number 27108001 - UP...................... 782
1760-100 300 AMP system drive motor.................................................. 784
2000 Transmission / Drive Gear........................................................... 786
2550-000 Mechanical drive gear unit.................................................. 788
3000 Brake / Wheel System................................................................ 790
3300-000 200 Amp system parking brake system......................................... 792
3300-100 300 Amp system parking brake system......................................... 794
3360-000 Brake drum/disc assembly.................................................... 796
3530-000 Drive wheel................................................................. 798
3540-000 Support / swivel wheel...................................................... 800
3550-000 Load wheels................................................................. 802
3560-000 Caster assembly............................................................. 804
4000 Steering System..................................................................... 806
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 808
4111-000 Steering arm / wheel (Control head assembly)................................ 810
4180-000 Steering / radial bearing................................................... 812
5000 Electrical System................................................................... 814
5161-000 Horn........................................................................ 816
5181-000 Static strap................................................................ 818
5190-000 Battery connector........................................................... 820
5192-000 200 Amp system line contactor............................................... 822
5192-100 300 Amp system line contactor............................................... 824
5192-200 200/300 Amp system “EE” line contactor...................................... 826
5230-000 Voltage / battery indicator................................................. 828
5290-000 Hourmeter / speedometer..................................................... 830
5310-000 Start / stop switch......................................................... 832
5330-000 Speed controls.............................................................. 834
5390-000 Control cables / harnesses.................................................. 836
5430-000 200 Amp system motor power cables........................................... 838
5430-100 300 Amp system motor power cables........................................... 840
5460-000 200 Amp system transistor panel............................................. 842
5460-100 300 Amp system transistor panel............................................. 844
5510-000 Micro switches.............................................................. 846
5590-000 Control cables, harness..................................................... 848
5610-000 Pump contactor.............................................................. 850
5910-000 Control circuit breaker..................................................... 852
5911-000 Power circuit breaker....................................................... 854
6000 Hydraulic System.................................................................... 856
6100-000 Hydraulic pump (Model # DM-1005)............................................ 858
6100-001 Hydraulic pump (Model # DM-1006)............................................ 860
6110-000 Hydraulic tank.............................................................. 862
6120-000 One spool valve hydraulic lines............................................. 864
6120-100 Two spool valve hydraulic lines............................................. 866
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP...................... 868
6125-101 Two stage mast lines Serial Number 28163001 - UP............................ 870
6125-300 Two stage mast lines........................................................ 872
6125-400 Two stage full freelift lines............................................... 874
6125-500 Three stage mast lines...................................................... 876
6160-000 Control valve (One spool control valve)..................................... 878
6160-100 Control valve (Two spool control valve)..................................... 880
6170-000 Pressure / flow control valve............................................... 882
6220-000 Control valve (Manifold assembly)........................................... 884
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.................... 886
6610-100 Two stage mast lift cylinder................................................ 888
6610-200 Two stage full freelift staging cylinder.................................... 890
6610-300 Three stage mast staging cylinder........................................... 892
6620-200 Two stage full freelift, freelift cylinder.................................. 894
6620-300 Three stage mast freelift cylinder.......................................... 896
7000 Operating Function - Lifting Device................................................. 898
7105-000 Mast pivot.................................................................. 900
7110-001 Two stage mast Serial Number 28163001 - UP.................................. 902
7110-100 Two stage mast.............................................................. 904
7110-200 Two stage full freelift mast................................................ 906
7110-300 Three stage mast............................................................ 908
7170-000 Two stage mast lifting gear................................................. 910
7170-100 Two stage full freelift mast liftting gear.................................. 912
7170-200 Two / three stage mast lifting gear......................................... 914
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 916
7320-000 Tilt cylinder............................................................... 918
7410-000 Fork assembly............................................................... 920
7420-000 Two stage mast fork carriage unit........................................... 922
7420-100 Two stage mast fork carriage unit........................................... 924
7420-200 Two stage full freelift mast fork carriage unit............................. 926
7420-300 Three stage mast fork carriage unit......................................... 928
8000 Peripheral / Installation Equipment................................................. 930
9000 Options / Attachments............................................................... 932
9100-001 Attachments (Supply line to mast)........................................... 934
9100-100 Attachments (Two stage mast lines).......................................... 936
9100-300 Attachments (Three stage mast lines)........................................ 938
9370-000 Warning lights / alarm...................................................... 940
9390-000 Positioning equipment....................................................... 942
9500-000 Load backrest............................................................... 944
9660-000 Electrical heater........................................................... 946
10000 Tools.............................................................................. 948
10010-000 Electrical controllers (Handset)........................................... 950
10020-000 Special tools and lubrications............................................. 952
11000 Numerical Index.................................................................... 954
CSX Electical Truck Numerical Index.................................................. 956
Back Cover............................................................................... 967
F r o n t C o v e r...................................................................... 968
Parts Ordering Instructions.............................................................. 970
General Information...................................................................... 971
Art for index............................................................................ 972
Index.................................................................................... 974
0000 Chassis............................................................................. 978
0300-000 Frame / Chassis............................................................. 980
0340-000 Inspection covers (Shields & guards)........................................ 982
0340-100 Inspection covers (“EE” electrical box)..................................... 984
0370-000 Counter balance weight...................................................... 986
0390-000 Battery compartment parts (7 inch [178 mm] battery)......................... 988
0390-100 Battery compartment parts (9 inch [229 mm] battery)......................... 990
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)...................... 992
0640-000 Drivers controls (One spool valve handle)................................... 994
0640-100 Drivers controls (Two spool valve handle)................................... 996
0641-000 Drivers controls (Speed and direction)...................................... 998
0841-000 Driver protection (Reverser)................................................1000
0850-001 Signs, warnings Serial Number 31136001 - UP.................................1002
1000 Motors..............................................................................1004
1750-000 Pump motor..................................................................1006
1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1008
1760-100 300 AMP system drive motor..................................................1010
2000 Transmission / Drive Gear...........................................................1012
2550-000 Mechanical drive gear unit..................................................1014
3000 Brake / Wheel System................................................................1016
3300-000 200 Amp system parking brake system.........................................1018
3300-100 300 Amp system parking brake system.........................................1020
3360-000 Brake drum/disc assembly....................................................1022
3530-000 Drive wheel.................................................................1024
3540-000 Support / swivel wheel......................................................1026
3550-000 Load wheels.................................................................1028
3560-000 Caster assembly.............................................................1030
4000 Steering System.....................................................................1032
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1034
4111-000 Steering arm / wheel (Head).................................................1036
4180-000 Steering / radial bearing...................................................1038
5000 Electrical System...................................................................1040
5161-000 Horn........................................................................1042
5181-000 Static strap................................................................1044
5190-000 Battery connector...........................................................1046
5192-000 200 Amp system line contactor...............................................1048
5192-100 300 Amp system line contactor...............................................1050
5192-200 200/300 Amp system “EE” line contactor......................................1052
5230-000 Voltage / battery indicator.................................................1054
5290-000 Hourmeter / speedometer.....................................................1056
5310-000 Start / stop switch.........................................................1058
5330-000 Speed controls..............................................................1060
5390-001 Control cables / harnesses..................................................1062
5430-000 200 Amp system motor power cables...........................................1064
5430-100 300 Amp system motor power cables...........................................1066
5460-000 200 Amp system transistor panel.............................................1068
5460-100 300 Amp system transistor panel.............................................1070
5510-000 Micro switches..............................................................1072
5590-000 Control cables, harness.....................................................1074
5610-000 Pump contactor..............................................................1076
5910-000 Control circuit breaker.....................................................1078
5911-000 Power circuit breaker.......................................................1080
6000 Hydraulic System....................................................................1082
6100-000 Hydraulic pump (Model # DM-1005)............................................1084
6100-001 Hydraulic pump (Model # DM-1006)............................................1086
6110-000 Hydraulic tank..............................................................1088
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1094
6125-101 Two stage mast lines Serial Number 28163001 - UP............................1096
6125-201 Two stage mast lines Serial Number 28163001 - UP............................1098
6125-300 Two stage mast lines........................................................1100
6125-400 Two stage full freelift lines...............................................1102
6125-500 Three stage mast lines......................................................1104
6160-000 Control valve (One spool control valve).....................................1106
6160-100 Control valve (Two spool control valve).....................................1108
6170-000 Pressure / flow control valve...............................................1110
6220-001 Control valve (Manifold assembly)...........................................1112
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1114
6610-100 Two stage mast lift cylinder................................................1116
6610-200 Two stage full freelift staging cylinder....................................1118
6610-300 Three stage mast staging cylinder...........................................1120
6620-200 Two stage full freelift, freelift cylinder..................................1122
6620-300 Three stage mast freelift cylinder..........................................1124
6660-000 Tilt cylinder...............................................................1126
7000 Operating Function - Lifting Device.................................................1128
7105-000 Mast pivot..................................................................1130
7110-001 Two stage mast Serial Number 28163001 - UP..................................1132
7110-100 Two stage mast..............................................................1134
7110-200 Two stage full freelift mast................................................1136
7110-300 Three stage mast............................................................1138
7170-000 Two stage mast lifting gear.................................................1140
7170-100 Two stage full freelift mast liftting gear..................................1142
7170-200 Two / three stage mast lifting gear.........................................1144
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1146
7410-001 Fork assembly...............................................................1148
7420-000 Two stage mast fork carriage unit...........................................1150
7420-100 Two stage mast fork carriage unit...........................................1152
7420-200 Two stage full freelift mast fork carriage unit.............................1154
7420-300 Three stage mast fork carriage unit.........................................1156
8000 Peripheral / Installation Equipment.................................................1158
9000 Options / Attachments...............................................................1160
9100-002 Attachments (Supply line to mast)...........................................1162
9100-100 Attachments (Two stage mast lines)..........................................1164
9100-300 Attachments (Three stage mast lines)........................................1166
9370-001 Warning lights / alarm......................................................1168
9390-000 Positioning equipment.......................................................1170
9500-000 Load backrest...............................................................1172
9660-000 Electrical heater...........................................................1174
10000 Tools..............................................................................1176
10010-000 Electrical controllers (Handset)...........................................1178
10020-000 Special tools and lubrications.............................................1180
11000 Alphabetical/ Numerical Index......................................................1182
Alphabetical Index...................................................................1184
Numerical Index......................................................................1192
Back Cover...............................................................................1201
Front Cover..............................................................................1202
Parts Ordering Instructions..............................................................1204
General Information......................................................................1205
Art for index............................................................................1206
Index....................................................................................1208
0000 Chassis.............................................................................1212
0300-000 Frame / Chassis.............................................................1214
0340-001 Inspection covers (Shields & guards)........................................1216
0340-100 Inspection covers (“EE” electrical box).....................................1218
0370-000 Counter balance weight......................................................1220
0390-000 Battery compartment parts (7 inch [178 mm] battery).........................1222
0390-100 Battery compartment parts (9 inch [229 mm] battery).........................1224
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)......................1226
0640-000 Drivers controls (One spool valve handle)...................................1228
0640-100 Drivers controls (Two spool valve handle)...................................1230
0641-000 Drivers controls (Speed and direction)......................................1232
0841-000 Driver protection (Reverser)................................................1234
0850-001 Signs, warnings Serial Number 31136001 - UP.................................1236
1000 Motors..............................................................................1238
1750-000 Pump motor..................................................................1240
1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1242
1760-100 300 AMP system drive motor..................................................1244
2000 Transmission / Drive Gear...........................................................1246
2550-000 Mechanical drive gear unit..................................................1248
3000 Brake / Wheel System................................................................1250
3300-000 200 Amp system parking brake system.........................................1252
3300-100 300 Amp system parking brake system.........................................1254
3360-000 Brake drum/disc assembly....................................................1256
3530-000 Drive wheel.................................................................1258
3540-000 Support / swivel wheel......................................................1260
3550-000 Load wheels.................................................................1262
3560-000 Caster assembly.............................................................1264
4000 Steering System.....................................................................1266
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1268
4111-000 Steering arm / wheel (Head).................................................1270
4180-000 Steering / radial bearing...................................................1272
5000 Electrical System...................................................................1274
5161-000 Horn........................................................................1276
5181-000 Static strap................................................................1278
5190-000 Battery connector...........................................................1280
5192-000 200 Amp system line contactor...............................................1282
5192-100 300 Amp system line contactor...............................................1284
5192-200 200/300 Amp system “EE” line contactor......................................1286
5230-000 Voltage / battery indicator.................................................1288
5290-000 Hourmeter / speedometer.....................................................1290
5310-000 Start / stop switch.........................................................1292
5330-000 Speed controls..............................................................1294
5390-001 Control cables / harnesses..................................................1296
5430-000 200 Amp system motor power cables...........................................1298
5430-100 300 Amp system motor power cables...........................................1300
5460-000 200 Amp system transistor panel.............................................1302
5460-100 300 Amp system transistor panel.............................................1304
5510-000 Micro switches..............................................................1306
5590-000 Control cables, harness.....................................................1308
5610-000 Pump contactor..............................................................1310
5910-000 Control circuit breaker.....................................................1312
5911-000 Power circuit breaker.......................................................1314
6000 Hydraulic System....................................................................1316
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)................................1318
6100-001 CSX40 Hydraulic pump (Model # DM-1006)......................................1320
6110-000 Hydraulic tank..............................................................1322
6120-000 One spool valve hydraulic lines.............................................1324
6120-100 Two spool valve hydraulic lines.............................................1326
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1328
6125-101 Two stage mast lines Serial Number 28163001 - UP............................1330
6125-201 Two stage mast lines Serial Number 28163001 - UP............................1332
6125-300 Two stage mast lines........................................................1334
6125-400 Two stage full freelift lines...............................................1336
6125-500 Three stage mast lines......................................................1338
6160-002 Control valve (One spool control valve).....................................1340
6160-101 Control valve (Two spool control valve).....................................1342
6170-000 Pressure / flow control valve...............................................1344
6220-001 Control valve (Manifold assembly)...........................................1346
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1348
6610-100 Two stage mast lift cylinder................................................1350
6610-200 Two stage full freelift staging cylinder....................................1352
6610-300 Three stage mast staging cylinder...........................................1354
6620-200 Two stage full freelift, freelift cylinder..................................1356
6620-300 Three stage mast freelift cylinder..........................................1358
6660-000 Tilt cylinder...............................................................1360
7000 Operating Function - Lifting Device.................................................1362
7105-000 Mast pivot..................................................................1364
7110-001 Two stage mast Serial Number 28163001 - UP..................................1366
7110-100 Two stage mast..............................................................1368
7110-200 Two stage full freelift mast................................................1370
7110-300 Three stage mast............................................................1372
7170-000 Two stage mast lifting gear.................................................1374
7170-100 Two stage full freelift mast lifting gear...................................1376
7170-200 Two / three stage mast lifting gear.........................................1378
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1380
7410-001 Fork assembly...............................................................1382
7420-000 Two stage mast fork carriage unit...........................................1384
7420-100 Two stage mast fork carriage unit...........................................1386
7420-200 Two stage full freelift mast fork carriage unit.............................1388
7420-300 Three stage mast fork carriage unit.........................................1390
8000 Peripheral / Installation Equipment.................................................1392
9000 Options / Attachments...............................................................1394
9100-002 Attachments (Supply line to mast)...........................................1396
9100-100 Attachments (Two stage mast lines)..........................................1398
9100-300 Attachments (Three stage mast lines)........................................1400
9370-001 Warning lights / alarm......................................................1402
9390-000 Positioning equipment.......................................................1404
9500-000 Load backrest...............................................................1406
9660-000 Electrical heater...........................................................1408
10000 Tools..............................................................................1410
10010-000 Electrical controllers (Handset)...........................................1412
10020-000 Special tools and lubrications.............................................1414
11000 Alphabetical/ Numerical Index......................................................1416
Alphabetical Index...................................................................1418
Numerical Index......................................................................1425
Back Cover...............................................................................1434S.S 06/24
