BT Prime-Mover Forklift RTX35/45 Electric Stand-Up Rider Truck Quality Parts Manual

Description

BT Prime-Mover Forklift RTX35/45 Electric Stand-Up Rider Truck Quality Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover Forklift RTX35/45 Electric Stand-Up Rider Truck Quality Parts Manual – PDF DOWNLOAD

Language : English,
Pages :843
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Prime-Mover Forklift RTX35/45 Electric Stand-Up Rider Truck Quality Parts Manual – PDF DOWNLOAD

F r o n t C o v e r 2
P a rt s O r d e ri n g I n s tr u c ti o n s 4
General Information 5
0000 Chassis 14
0340-000 Inspection covers 16
0391-000 Battery compartment parts 18
0451-000 Motor mounting points 20
0620-100 Cushions 22
0640-000 Driver controls 24
0641-000 Driver handle assembly 26
0642-000 RTX35 Brake pedal without brake on caster 28
0642-100 RTX45 Brake pedal with brake on caster 30
0681-100 Internal fittings 32
0811-000 Overhead guard 34
0821-000 Finger / toe guards 36
0851-100 Signs, warnings 38
1000 Motors 40
1730-000 Steering motor 42
1740-000 Fan motor 44
1750-001 RTX35 Pump motor 46
1750-100 RTX45 Pump motor 48
1760-100 Drive motor, 24 Volt 50
1760-200 Drive motor, 36 Volt 52
2000 Transmission / Drive Gear 54
2551-000 Mechanical drive gear unit 56
3000 Brake / Wheel System 58
3361-000 RTX45 Brake drum/disc assembly 60
3371-000 Electromagnetic brake 62
3531-002 Drive wheel 64
3541-000 RTX35 Non-Braking caster wheel 66
3542-001 RTX35 Non-Braking caster assembly 68
3543-000 RTX45 Braking caster wheel 70
3544-001 RTX45 Braking caster assembly 72
3551-000 Closed toe load wheel (4 in x 3 in) 74
3551-100 Open toe load wheel (4 in x 3 in) 76
3552-000 Closed toe load wheel (5 in x 4 in) 78
3552-100 Open toe load wheel (5 in x 4 in) 80
3553-000 Load wheel (5 in x 3 in) 82
3555-000 Load wheel (105 in x 35 in) 84
3561-000 Caster wheel 86
4000 Steering System 88
4111-000 Steering arm / wheel / lever 90
4181-000 Steering bearing, radial bearing 92
4330-000 Steering Unit 94
5000 Electrical System 96
5121-000 Lights 98
5160-000 Horn100
5181-000 Static strap102
5182-000 RTX45 Lift bypass contactor104
5191-000 Battery cut out contactor / plug106
5192-000 Battery connector108
5201-100 Instrument panel110
5281-100 Indicator, lift height112
5311-100 Start / stop switch114
5332-001 Speed cut-back controls116
5360-000 Relays, electrical modules118
5391-200 Control cable / harness120
5431-100 Motor cables / resistors122
5441-000 Direction contactors124
5461-000 Transistor panel (drive)126
5461-100 Transistor panel (lift)128
5511-001 Micro switches (lights, fan)130
5711-000 PCBs logic card / box132
5820-000 Lift/lowering/reach movement probes/sensors134
5850-000 Positioning probes/switches/sensors136
6000 Hydraulic System138
6111-000 RTX45 Auxiliary Hydraulic tank140
6112-000 Hydraulic tank142
6121-200 Hoses, pipes, connections, mounting points144
6124-200 RTX35 Three stage mast lines146
6124-300 RTX45 Three stage mast lines148
6125-200 RTX35 Three stage mast hoses150
6125-300 RTX45 Three stage mast hoses152
6126-200 RTX35 Reach supply lines154
6126-300 RTX45 Reach supply lines156
6127-200 RTX35 Tilt cylinder hoses158
6127-500 RTX45 Tilt cylinder hoses160
6128-201 RTX35 Sideshifter cylinder hoses162
6128-300 RTX45 Standard reach sideshifter cylinder hoses164
6129-000 RTX35 Reach cylinders hoses166
6129-100 RTX45 Reach cylinders hoses168
6131-001 RTX35 Filter assembly170
6131-101 RTX45 Filter assembly172
6141-010 RTX35 Hydraulic pump174
6141-101 RTX45 Hydraulic pump176
6211-000 Control valve assembly (Lift/Auxiliary functions)178
6220-001 RTX35 Control valve with No Sideshifter180
6220-002 RTX35 Control valve with No Sideshifter182
6220-101 RTX35 Control valve With Sideshifter184
6220-102 RTX35 Control valve With Sideshifter186
6220-200 RTX45 Solenoid valve assembly188
6220-300 RTX45 Solenoid valve assembly190
6610-200 RTX35 Three stage mast staging cylinder192
6610-300 RTX45 Three stage mast staging cylinder194
6620-200 RTX35 Three stage mast freelift cylinder196
6620-300 RTX45 Three stage mast freelift cylinder198
6650-002 RTX35 Reach cylinder assembly200
6650-100 RTX45 Reach cylinder assembly202
6660-000 RTX35 Tilt Cylinder assembly204
6660-100 RTX45 Tilt Cylinder assembly206
7000 Operating Function – Lifting Device208
7105-001 Mast pivot210
7111-000 RTX35 Three stage mast212
7112-100 RTX45 Three stage mast216
7170-000 RTX35 Lifting gear (Three stage mast)220
7170-100 RTX45 Lifting gear (Three stage mast)222
7211-002 Sideshifter assembly224
7241-002 RTX35 Reach assembly226
7241-100 RTX45 Reach assembly228
7411-001 Fork assembly232
8000 Peripheral / Installation Equipment234
8521-000 Access, safety equipment (Fire extinguisher)236
9000 Options / Attachments238
9311-000 RTX35 Load indicator240
9311-100 RTX45 Load indicator242
9361-000 Extra lights244
9371-000 Warning lights / alarm246
9501-001 Load backrest248
10000 Tools250
10020-000 Special tools and lubrications252
11000 Numerical Index and Alphabetical Index254
RTX35 and RTX45 Electical Truck Alphabetical Index256
RTX35 and RTX45 Electical Truck Numerical Index266
Back Cover277
F r o n t C o v e r278
P a rt s O r d e ri n g I n s tr u c ti o n s280
General Information281
0000 Chassis292
0340-000 Inspection covers294
0342-000 Inspection covers (“EE” electrical box)296
0391-000 Battery compartment parts298
0451-000 Motor mounting points300
0620-100 Cushions302
0640-000 Driver controls304
0642-000 RTX35 Brake pedal without brake on caster306
0642-100 RTX45 Brake pedal with brake on caster308
0681-100 Internal fittings310
0811-000 Overhead guard312
0821-000 Finger / toe guards314
0851-100 Signs, warnings316
1000 Motors318
1730-000 Steering motor320
1740-000 Fan motor322
1750-001 RTX35 Pump motor324
1750-100 RTX45 Pump motor326
1760-100 Drive motor, 24 Volt328
1760-200 Drive motor, 36 Volt330
2000 Transmission / Drive Gear332
2550-000 Mechanical drive gear unit334
3000 Brake / Wheel System336
3361-000 RTX45 Brake drum/disc assembly338
3371-000 Electromagnetic brake340
3531-002 Drive wheel342
3541-000 RTX35 Non-Braking caster wheel344
3542-001 RTX35 Non-Braking caster assembly346
3543-000 RTX45 Braking caster wheel348
3544-001 RTX45 Braking caster assembly350
3551-000 Closed toe load wheel (4 in x 3 in)352
3551-100 Open toe load wheel (4 in x 3 in)354
3552-000 Closed toe load wheel (5 in x 4 in)356
3552-100 Open toe load wheel (5 in x 4 in)358
3553-000 Load wheel (5 in x 3 in)360
3555-000 Load wheel (105 in x 35 in)362
3561-000 Caster wheel364
4000 Steering System366
4111-000 Steering arm / wheel / lever368
4181-000 Steering bearing, radial bearing370
4330-000 Steering Unit372
5000 Electrical System374
5121-000 Lights376
5160-000 Horn378
5181-000 Static strap380
5182-000 RTX45 Lift bypass contactor382
5191-000 Battery cut out contactor / plug384
5192-000 Battery connector386
5201-100 Instrument panel388
5281-100 Indicator, lift height390
5311-100 Start / stop switch392
5332-000 Speed cut-back controls394
5360-000 Relays, electrical modules396
5391-200 Control cable / harness398
5431-100 Motor cables / resistors400
5441-000 Direction contactors402
5461-000 Transistor panel (drive)404
5461-100 Transistor panel (lift)406
5511-001 Micro switches (lights, fan)408
5711-000 PCBs logic card / box410
5751-000 Safety / position / switches / sensors412
5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)414
6000 Hydraulic System416
6111-000 RTX45 Auxiliary Hydraulic tank418
6112-000 Hydraulic tank420
6121-200 Hoses, pipes, connections, mounting points422
6124-200 RTX35 Three stage mast lines424
6124-300 RTX45 Three stage mast lines426
6125-200 RTX35 Three stage mast hoses428
6125-300 RTX45 Three stage mast hoses430
6126-200 RTX35 Reach supply lines432
6126-300 RTX45 Reach supply lines434
6127-200 RTX35 Tilt cylinder hoses436
6127-300 RTX45 Tilt cylinder hoses438
6128-200 RTX35 Sideshifter cylinder hoses440
6128-300 RTX45 Standard reach sideshifter cylinder hoses442
6129-000 RTX35 Reach cylinders hoses444
6129-100 RTX45 Reach cylinders hoses446
6131-001 RTX35 Filter assembly448
6131-101 RTX45 Filter assembly450
6141-010 RTX35 Hydraulic pump452
6141-101 RTX45 Hydraulic pump454
6211-000 Control valve assembly (Lift/Auxiliary functions)456
6220-001 Control valve with No Sideshifter458
6220-101 RTX35 Control valve With Sideshifter460
6220-200 RTX45 Solenoid valve assembly462
6220-300 RTX45 Solenoid valve assembly464
6610-200 RTX35 Three stage mast staging cylinder466
6610-300 RTX45 Three stage mast staging cylinder468
6620-200 RTX35 Three stage mast freelift cylinder470
6620-300 RTX45 Three stage mast freelift cylinder472
6650-002 RTX35 Reach cylinder assembly474
6650-100 RTX45 Reach cylinder assembly476
6660-000 RTX35 Tilt Cylinder assembly478
6660-100 RTX45 Tilt Cylinder assembly480
7000 Operating Function – Lifting Device482
7105-001 Mast pivot484
7111-000 RTX35 Three stage mast486
7112-100 RTX45 Three stage mast490
7170-000 RTX35 Lifting gear (Three stage mast)494
7170-100 RTX45 Lifting gear (Three stage mast)496
7211-002 Sideshifter assembly498
7241-002 RTX35 Reach assembly500
7241-100 RTX45 Reach assembly502
7411-000 Fork assembly506
8000 Peripheral / Installation Equipment508
8521-000 Access, safety equipment (Fire extinguisher)510
9000 Options / Attachments512
9311-000 RTX35 Load indicator514
9311-100 RTX45 Load indicator516
9361-000 Extra lights518
9371-000 Warning lights / alarm520
9501-001 Load backrest522
10000 Tools524
10020-000 Special tools and lubrications526
11000 Numerical Index and Alphabetical Index528
RTX35 and RTX45 Electical Truck Alphabetical Index530
RTX35 and RTX45 Electical Truck Numerical Index540
Back Cover553
F r o n t C o v e r554
Parts Ordering Instructions556
General Information557
0000 Chassis566
0340-000 Inspection covers568
0342-000 Inspection covers (“EE” Contactor Enclosure)570
0343-000 Inspection covers (“EE” A5 Card Enclosure)572
0391-000 Battery compartment parts574
0451-000 Motor mounting points576
0620-101 Cushions578
0640-001 Driver controls580
0641-000 Driver handle assembly582
0642-000 RTX35 Brake pedal without brake on caster584
0642-100 RTX45 Brake pedal with brake on caster586
0681-100 Internal fittings588
0811-000 Overhead guard590
0821-000 Finger / toe guards592
0851-100 Signs, warnings594
1000 Motors596
1730-000 Steering motor598
1740-000 Fan motor600
1750-001 RTX35 Pump motor602
1750-100 RTX45 Pump motor604
1760-100 Drive motor, 24 Volt606
1760-200 Drive motor, 36 Volt608
2000 Transmission / Drive Gear610
2551-000 Mechanical drive gear unit612
3000 Brake / Wheel System614
3361-000 RTX45 Brake drum/disc assembly616
3371-000 Electromagnetic brake618
3531-002 Drive wheel620
3541-000 RTX35 Non-Braking caster wheel622
3542-001 RTX35 Non-Braking caster assembly624
3543-000 RTX45 Braking caster wheel626
3544-001 RTX45 Braking caster assembly628
3551-000 Closed toe load wheel (4 in x 3 in)630
3551-100 Open toe load wheel (4 in x 3 in)632
3552-000 Closed toe load wheel (5 in x 4 in)634
3552-100 Open toe load wheel (5 in x 4 in)636
3553-000 Load wheel (5 in x 3 in)638
3555-000 Load wheel (105 in x 35 in)640
3561-000 Caster wheel642
4000 Steering System644
4111-000 Steering arm / wheel / lever646
4181-001 Steering bearing, radial bearing648
4330-000 Steering Unit650
5000 Electrical System652
5121-000 Lights654
5160-000 Horn656
5181-000 Static strap658
5182-000 RTX45 Lift bypass contactor660
5191-000 Battery cut out contactor / plug662
5192-000 Battery connector664
5201-100 Instrument panel666
5281-101 Indicator, lift height668
5311-100 Start / stop switch670
5332-001 Speed cut-back controls672
5360-000 Relays, electrical modules674
5391-201 Control cable / harness676
5431-100 Motor cables / resistors678
5441-000 Direction contactors680
5461-000 Transistor panel (drive)682
5461-100 Transistor panel (lift)684
5511-001 Micro switches (lights, fan)686
5711-001 PCBs logic card / box Serial Number 31155001 – UP688
5820-000 Lift/lowering/reach movement probes/sensors690
5850-000 Positioning probes/switches/sensors692
6000 Hydraulic System694
6111-000 RTX45 Auxiliary Hydraulic tank696
6112-000 Hydraulic tank698
6121-200 Hoses, pipes, connections, mounting points700
6124-200 RTX35 Three stage mast lines702
6124-300 RTX45 Three stage mast lines704
6125-200 RTX35 Three stage mast hoses706
6125-300 RTX45 Three stage mast hoses708
6126-200 RTX35 Reach supply lines710
6126-300 RTX45 Reach supply lines712
6127-200 RTX35 Tilt cylinder hoses714
6127-500 RTX45 Tilt cylinder hoses716
6128-201 RTX35 Sideshifter cylinder hoses718
6128-300 RTX45 Standard reach sideshifter cylinder hoses720
6129-000 RTX35 Reach cylinders hoses722
6129-100 RTX45 Reach cylinders hoses724
6131-001 RTX35 Filter assembly726
6131-101 RTX45 Filter assembly728
6141-010 RTX35 Hydraulic pump730
6141-101 RTX45 Hydraulic pump732
6211-000 Control valve assembly (Lift/Auxiliary functions)734
6220-002 RTX35 Control valve with No Sideshifter736
6220-102 RTX35 Control valve With Sideshifter738
6220-200 RTX45 Solenoid valve assembly740
6220-300 RTX45 Solenoid valve assembly742
6610-200 RTX35 Three stage mast staging cylinder744
6610-300 RTX45 Three stage mast staging cylinder746
6620-200 RTX35 Three stage mast freelift cylinder748
6620-300 RTX45 Three stage mast freelift cylinder750
6650-002 RTX35 Reach cylinder assembly752
6650-100 RTX45 Reach cylinder assembly754
6660-000 RTX35 Tilt Cylinder assembly756
6660-100 RTX45 Tilt Cylinder assembly758
7000 Operating Function – Lifting Device760
7105-001 Mast pivot762
7111-001 RTX35 Three stage mast Serial Number 31339001 -UP764
7112-100 RTX45 Three stage mast768
7170-000 RTX35 Lifting gear (Three stage mast)772
7170-100 RTX45 Lifting gear (Three stage mast)774
7211-002 Sideshifter assembly776
7241-003 RTX35 Reach assembly Serial Number 31333001 – UP778
7241-100 RTX45 Reach assembly780
7411-001 Fork assembly784
8000 Peripheral / Installation Equipment786
8521-000 Access, safety equipment (Fire extinguisher)788
9000 Options / Attachments790
9311-001 RTX35 Load indicator792
9311-101 RTX45 Load indicator794
9312-000 Load indicator (Magnet and switch)796
9361-000 Extra lights798
9371-001 Warning lights / alarm800
9501-001 Load backrest802
9661-100 Electrical heater, part 1804
9661-150 Electrical heater, part 2806
10000 Tools808
10020-000 Special tools and lubrications810
11000 Alphabetical/ Numerical Index812
Alphabetical Index814
Numerical Index824
Back Cover835
0342-000 Inspection Cover (“EE” Contactor Enclosure)837
0343-000 Inspection Covers (“EE” A5 Card Enclosure)839
9661-100 Electrical heater841
9661-150 Electrical heater, part 2841F r o n t C o v e r 2
P a rt s O r d e ri n g I n s tr u c ti o n s 4
General Information 5
0000 Chassis 14
0340-000 Inspection covers 16
0391-000 Battery compartment parts 18
0451-000 Motor mounting points 20
0620-100 Cushions 22
0640-000 Driver controls 24
0641-000 Driver handle assembly 26
0642-000 RTX35 Brake pedal without brake on caster 28
0642-100 RTX45 Brake pedal with brake on caster 30
0681-100 Internal fittings 32
0811-000 Overhead guard 34
0821-000 Finger / toe guards 36
0851-100 Signs, warnings 38
1000 Motors 40
1730-000 Steering motor 42
1740-000 Fan motor 44
1750-001 RTX35 Pump motor 46
1750-100 RTX45 Pump motor 48
1760-100 Drive motor, 24 Volt 50
1760-200 Drive motor, 36 Volt 52
2000 Transmission / Drive Gear 54
2551-000 Mechanical drive gear unit 56
3000 Brake / Wheel System 58
3361-000 RTX45 Brake drum/disc assembly 60
3371-000 Electromagnetic brake 62
3531-002 Drive wheel 64
3541-000 RTX35 Non-Braking caster wheel 66
3542-001 RTX35 Non-Braking caster assembly 68
3543-000 RTX45 Braking caster wheel 70
3544-001 RTX45 Braking caster assembly 72
3551-000 Closed toe load wheel (4 in x 3 in) 74
3551-100 Open toe load wheel (4 in x 3 in) 76
3552-000 Closed toe load wheel (5 in x 4 in) 78
3552-100 Open toe load wheel (5 in x 4 in) 80
3553-000 Load wheel (5 in x 3 in) 82
3555-000 Load wheel (105 in x 35 in) 84
3561-000 Caster wheel 86
4000 Steering System 88
4111-000 Steering arm / wheel / lever 90
4181-000 Steering bearing, radial bearing 92
4330-000 Steering Unit 94
5000 Electrical System 96
5121-000 Lights 98
5160-000 Horn100
5181-000 Static strap102
5182-000 RTX45 Lift bypass contactor104
5191-000 Battery cut out contactor / plug106
5192-000 Battery connector108
5201-100 Instrument panel110
5281-100 Indicator, lift height112
5311-100 Start / stop switch114
5332-001 Speed cut-back controls116
5360-000 Relays, electrical modules118
5391-200 Control cable / harness120
5431-100 Motor cables / resistors122
5441-000 Direction contactors124
5461-000 Transistor panel (drive)126
5461-100 Transistor panel (lift)128
5511-001 Micro switches (lights, fan)130
5711-000 PCBs logic card / box132
5820-000 Lift/lowering/reach movement probes/sensors134
5850-000 Positioning probes/switches/sensors136
6000 Hydraulic System138
6111-000 RTX45 Auxiliary Hydraulic tank140
6112-000 Hydraulic tank142
6121-200 Hoses, pipes, connections, mounting points144
6124-200 RTX35 Three stage mast lines146
6124-300 RTX45 Three stage mast lines148
6125-200 RTX35 Three stage mast hoses150
6125-300 RTX45 Three stage mast hoses152
6126-200 RTX35 Reach supply lines154
6126-300 RTX45 Reach supply lines156
6127-200 RTX35 Tilt cylinder hoses158
6127-500 RTX45 Tilt cylinder hoses160
6128-201 RTX35 Sideshifter cylinder hoses162
6128-300 RTX45 Standard reach sideshifter cylinder hoses164
6129-000 RTX35 Reach cylinders hoses166
6129-100 RTX45 Reach cylinders hoses168
6131-001 RTX35 Filter assembly170
6131-101 RTX45 Filter assembly172
6141-010 RTX35 Hydraulic pump174
6141-101 RTX45 Hydraulic pump176
6211-000 Control valve assembly (Lift/Auxiliary functions)178
6220-001 RTX35 Control valve with No Sideshifter180
6220-002 RTX35 Control valve with No Sideshifter182
6220-101 RTX35 Control valve With Sideshifter184
6220-102 RTX35 Control valve With Sideshifter186
6220-200 RTX45 Solenoid valve assembly188
6220-300 RTX45 Solenoid valve assembly190
6610-200 RTX35 Three stage mast staging cylinder192
6610-300 RTX45 Three stage mast staging cylinder194
6620-200 RTX35 Three stage mast freelift cylinder196
6620-300 RTX45 Three stage mast freelift cylinder198
6650-002 RTX35 Reach cylinder assembly200
6650-100 RTX45 Reach cylinder assembly202
6660-000 RTX35 Tilt Cylinder assembly204
6660-100 RTX45 Tilt Cylinder assembly206
7000 Operating Function – Lifting Device208
7105-001 Mast pivot210
7111-000 RTX35 Three stage mast212
7112-100 RTX45 Three stage mast216
7170-000 RTX35 Lifting gear (Three stage mast)220
7170-100 RTX45 Lifting gear (Three stage mast)222
7211-002 Sideshifter assembly224
7241-002 RTX35 Reach assembly226
7241-100 RTX45 Reach assembly228
7411-001 Fork assembly232
8000 Peripheral / Installation Equipment234
8521-000 Access, safety equipment (Fire extinguisher)236
9000 Options / Attachments238
9311-000 RTX35 Load indicator240
9311-100 RTX45 Load indicator242
9361-000 Extra lights244
9371-000 Warning lights / alarm246
9501-001 Load backrest248
10000 Tools250
10020-000 Special tools and lubrications252
11000 Numerical Index and Alphabetical Index254
RTX35 and RTX45 Electical Truck Alphabetical Index256
RTX35 and RTX45 Electical Truck Numerical Index266
Back Cover277
F r o n t C o v e r278
P a rt s O r d e ri n g I n s tr u c ti o n s280
General Information281
0000 Chassis292
0340-000 Inspection covers294
0342-000 Inspection covers (“EE” electrical box)296
0391-000 Battery compartment parts298
0451-000 Motor mounting points300
0620-100 Cushions302
0640-000 Driver controls304
0642-000 RTX35 Brake pedal without brake on caster306
0642-100 RTX45 Brake pedal with brake on caster308
0681-100 Internal fittings310
0811-000 Overhead guard312
0821-000 Finger / toe guards314
0851-100 Signs, warnings316
1000 Motors318
1730-000 Steering motor320
1740-000 Fan motor322
1750-001 RTX35 Pump motor324
1750-100 RTX45 Pump motor326
1760-100 Drive motor, 24 Volt328
1760-200 Drive motor, 36 Volt330
2000 Transmission / Drive Gear332
2550-000 Mechanical drive gear unit334
3000 Brake / Wheel System336
3361-000 RTX45 Brake drum/disc assembly338
3371-000 Electromagnetic brake340
3531-002 Drive wheel342
3541-000 RTX35 Non-Braking caster wheel344
3542-001 RTX35 Non-Braking caster assembly346
3543-000 RTX45 Braking caster wheel348
3544-001 RTX45 Braking caster assembly350
3551-000 Closed toe load wheel (4 in x 3 in)352
3551-100 Open toe load wheel (4 in x 3 in)354
3552-000 Closed toe load wheel (5 in x 4 in)356
3552-100 Open toe load wheel (5 in x 4 in)358
3553-000 Load wheel (5 in x 3 in)360
3555-000 Load wheel (105 in x 35 in)362
3561-000 Caster wheel364
4000 Steering System366
4111-000 Steering arm / wheel / lever368
4181-000 Steering bearing, radial bearing370
4330-000 Steering Unit372
5000 Electrical System374
5121-000 Lights376
5160-000 Horn378
5181-000 Static strap380
5182-000 RTX45 Lift bypass contactor382
5191-000 Battery cut out contactor / plug384
5192-000 Battery connector386
5201-100 Instrument panel388
5281-100 Indicator, lift height390
5311-100 Start / stop switch392
5332-000 Speed cut-back controls394
5360-000 Relays, electrical modules396
5391-200 Control cable / harness398
5431-100 Motor cables / resistors400
5441-000 Direction contactors402
5461-000 Transistor panel (drive)404
5461-100 Transistor panel (lift)406
5511-001 Micro switches (lights, fan)408
5711-000 PCBs logic card / box410
5751-000 Safety / position / switches / sensors412
5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)414
6000 Hydraulic System416
6111-000 RTX45 Auxiliary Hydraulic tank418
6112-000 Hydraulic tank420
6121-200 Hoses, pipes, connections, mounting points422
6124-200 RTX35 Three stage mast lines424
6124-300 RTX45 Three stage mast lines426
6125-200 RTX35 Three stage mast hoses428
6125-300 RTX45 Three stage mast hoses430
6126-200 RTX35 Reach supply lines432
6126-300 RTX45 Reach supply lines434
6127-200 RTX35 Tilt cylinder hoses436
6127-300 RTX45 Tilt cylinder hoses438
6128-200 RTX35 Sideshifter cylinder hoses440
6128-300 RTX45 Standard reach sideshifter cylinder hoses442
6129-000 RTX35 Reach cylinders hoses444
6129-100 RTX45 Reach cylinders hoses446
6131-001 RTX35 Filter assembly448
6131-101 RTX45 Filter assembly450
6141-010 RTX35 Hydraulic pump452
6141-101 RTX45 Hydraulic pump454
6211-000 Control valve assembly (Lift/Auxiliary functions)456
6220-001 Control valve with No Sideshifter458
6220-101 RTX35 Control valve With Sideshifter460
6220-200 RTX45 Solenoid valve assembly462
6220-300 RTX45 Solenoid valve assembly464
6610-200 RTX35 Three stage mast staging cylinder466
6610-300 RTX45 Three stage mast staging cylinder468
6620-200 RTX35 Three stage mast freelift cylinder470
6620-300 RTX45 Three stage mast freelift cylinder472
6650-002 RTX35 Reach cylinder assembly474
6650-100 RTX45 Reach cylinder assembly476
6660-000 RTX35 Tilt Cylinder assembly478
6660-100 RTX45 Tilt Cylinder assembly480
7000 Operating Function – Lifting Device482
7105-001 Mast pivot484
7111-000 RTX35 Three stage mast486
7112-100 RTX45 Three stage mast490
7170-000 RTX35 Lifting gear (Three stage mast)494
7170-100 RTX45 Lifting gear (Three stage mast)496
7211-002 Sideshifter assembly498
7241-002 RTX35 Reach assembly500
7241-100 RTX45 Reach assembly502
7411-000 Fork assembly506
8000 Peripheral / Installation Equipment508
8521-000 Access, safety equipment (Fire extinguisher)510
9000 Options / Attachments512
9311-000 RTX35 Load indicator514
9311-100 RTX45 Load indicator516
9361-000 Extra lights518
9371-000 Warning lights / alarm520
9501-001 Load backrest522
10000 Tools524
10020-000 Special tools and lubrications526
11000 Numerical Index and Alphabetical Index528
RTX35 and RTX45 Electical Truck Alphabetical Index530
RTX35 and RTX45 Electical Truck Numerical Index540
Back Cover553
F r o n t C o v e r554
Parts Ordering Instructions556
General Information557
0000 Chassis566
0340-000 Inspection covers568
0342-000 Inspection covers (“EE” Contactor Enclosure)570
0343-000 Inspection covers (“EE” A5 Card Enclosure)572
0391-000 Battery compartment parts574
0451-000 Motor mounting points576
0620-101 Cushions578
0640-001 Driver controls580
0641-000 Driver handle assembly582
0642-000 RTX35 Brake pedal without brake on caster584
0642-100 RTX45 Brake pedal with brake on caster586
0681-100 Internal fittings588
0811-000 Overhead guard590
0821-000 Finger / toe guards592
0851-100 Signs, warnings594
1000 Motors596
1730-000 Steering motor598
1740-000 Fan motor600
1750-001 RTX35 Pump motor602
1750-100 RTX45 Pump motor604
1760-100 Drive motor, 24 Volt606
1760-200 Drive motor, 36 Volt608
2000 Transmission / Drive Gear610
2551-000 Mechanical drive gear unit612
3000 Brake / Wheel System614
3361-000 RTX45 Brake drum/disc assembly616
3371-000 Electromagnetic brake618
3531-002 Drive wheel620
3541-000 RTX35 Non-Braking caster wheel622
3542-001 RTX35 Non-Braking caster assembly624
3543-000 RTX45 Braking caster wheel626
3544-001 RTX45 Braking caster assembly628
3551-000 Closed toe load wheel (4 in x 3 in)630
3551-100 Open toe load wheel (4 in x 3 in)632
3552-000 Closed toe load wheel (5 in x 4 in)634
3552-100 Open toe load wheel (5 in x 4 in)636
3553-000 Load wheel (5 in x 3 in)638
3555-000 Load wheel (105 in x 35 in)640
3561-000 Caster wheel642
4000 Steering System644
4111-000 Steering arm / wheel / lever646
4181-001 Steering bearing, radial bearing648
4330-000 Steering Unit650
5000 Electrical System652
5121-000 Lights654
5160-000 Horn656
5181-000 Static strap658
5182-000 RTX45 Lift bypass contactor660
5191-000 Battery cut out contactor / plug662
5192-000 Battery connector664
5201-100 Instrument panel666
5281-101 Indicator, lift height668
5311-100 Start / stop switch670
5332-001 Speed cut-back controls672
5360-000 Relays, electrical modules674
5391-201 Control cable / harness676
5431-100 Motor cables / resistors678
5441-000 Direction contactors680
5461-000 Transistor panel (drive)682
5461-100 Transistor panel (lift)684
5511-001 Micro switches (lights, fan)686
5711-001 PCBs logic card / box Serial Number 31155001 – UP688
5820-000 Lift/lowering/reach movement probes/sensors690
5850-000 Positioning probes/switches/sensors692
6000 Hydraulic System694
6111-000 RTX45 Auxiliary Hydraulic tank696
6112-000 Hydraulic tank698
6121-200 Hoses, pipes, connections, mounting points700
6124-200 RTX35 Three stage mast lines702
6124-300 RTX45 Three stage mast lines704
6125-200 RTX35 Three stage mast hoses706
6125-300 RTX45 Three stage mast hoses708
6126-200 RTX35 Reach supply lines710
6126-300 RTX45 Reach supply lines712
6127-200 RTX35 Tilt cylinder hoses714
6127-500 RTX45 Tilt cylinder hoses716
6128-201 RTX35 Sideshifter cylinder hoses718
6128-300 RTX45 Standard reach sideshifter cylinder hoses720
6129-000 RTX35 Reach cylinders hoses722
6129-100 RTX45 Reach cylinders hoses724
6131-001 RTX35 Filter assembly726
6131-101 RTX45 Filter assembly728
6141-010 RTX35 Hydraulic pump730
6141-101 RTX45 Hydraulic pump732
6211-000 Control valve assembly (Lift/Auxiliary functions)734
6220-002 RTX35 Control valve with No Sideshifter736
6220-102 RTX35 Control valve With Sideshifter738
6220-200 RTX45 Solenoid valve assembly740
6220-300 RTX45 Solenoid valve assembly742
6610-200 RTX35 Three stage mast staging cylinder744
6610-300 RTX45 Three stage mast staging cylinder746
6620-200 RTX35 Three stage mast freelift cylinder748
6620-300 RTX45 Three stage mast freelift cylinder750
6650-002 RTX35 Reach cylinder assembly752
6650-100 RTX45 Reach cylinder assembly754
6660-000 RTX35 Tilt Cylinder assembly756
6660-100 RTX45 Tilt Cylinder assembly758
7000 Operating Function – Lifting Device760
7105-001 Mast pivot762
7111-001 RTX35 Three stage mast Serial Number 31339001 -UP764
7112-100 RTX45 Three stage mast768
7170-000 RTX35 Lifting gear (Three stage mast)772
7170-100 RTX45 Lifting gear (Three stage mast)774
7211-002 Sideshifter assembly776
7241-003 RTX35 Reach assembly Serial Number 31333001 – UP778
7241-100 RTX45 Reach assembly780
7411-001 Fork assembly784
8000 Peripheral / Installation Equipment786
8521-000 Access, safety equipment (Fire extinguisher)788
9000 Options / Attachments790
9311-001 RTX35 Load indicator792
9311-101 RTX45 Load indicator794
9312-000 Load indicator (Magnet and switch)796
9361-000 Extra lights798
9371-001 Warning lights / alarm800
9501-001 Load backrest802
9661-100 Electrical heater, part 1804
9661-150 Electrical heater, part 2806
10000 Tools808
10020-000 Special tools and lubrications810
11000 Alphabetical/ Numerical Index812
Alphabetical Index814
Numerical Index824
Back Cover835
0342-000 Inspection Cover (“EE” Contactor Enclosure)837
0343-000 Inspection Covers (“EE” A5 Card Enclosure)839
9661-100 Electrical heater841
9661-150 Electrical heater, part 2841

IMAGES PREVIEW OF THE MANUAL:

S.M 6/24