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Description
BT Prime-Mover HMX/RMX Master Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover HMX/RMX Master Parts Manual – PDF DOWNLOAD
Language : English
Pages : 827
Downloadable : Yes
File Type : PDF
308493-000 1998_November
308493-000 1999_October
308493-000 2001_August
308493-000 2002_February
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover HMX/RMX Master Parts Manual – PDF DOWNLOAD
Front Cover.......................................................................................... 2 Parts Ordering Instructions.......................................................................... 3 General Information.................................................................................. 4 Index................................................................................................ 7 0000 Chassis......................................................................................... 12 0300-000 Frame / Chassis......................................................................... 14 0340-000 Inspection covers (Shields & guards).................................................... 18 0341-000 Inspection covers (“EE” electrical box)................................................. 20 0342-000 Inspection covers (Splash guard)........................................................ 22 0390-000 Battery compartment parts............................................................... 24 0640-000 Drivers controls (Speed & direction).................................................... 26 0641-000 Drivers controls (Hand rail)............................................................ 28 0840-000 Driver protection (Reverser)............................................................ 30 0850-000 Signs, warnings......................................................................... 32 1000 Motors.......................................................................................... 34 1750-000 Pump motor (12 Volt).................................................................... 36 1750-100 Pump motor (24 Volt).................................................................... 38 1760-000 Drive motor (12 Volt)................................................................... 40 1760-100 Drive motor (24 Volt)................................................................... 42 1760-101 Drive motor (24 Volt)................................................................... 44 2000 Transmission/Drive Gear......................................................................... 46 2550-000 Mechanical drive gear unit.............................................................. 48 3000 Brake/Wheel System.............................................................................. 50 3300-000 Parking brake system.................................................................... 52 3360-000 Brake drum / disc assembly.............................................................. 54 3530-000 Drive wheel............................................................................. 56 3540-000 Support / swivel wheel.................................................................. 58 3550-000 Load wheels............................................................................. 60 3560-000 Caster wheel............................................................................ 62 3560-100 Caster wheel, spring Loaded............................................................. 64 3580-000 Guide wheels............................................................................ 66 4000 Steering System................................................................................. 68 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100...................... 70 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP............................ 72 4111-000 Steering arm / wheel (Control head assembly)............................................ 74 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................ 76 4180-000 Steering / radial bearing............................................................... 78 5000 Electrical System............................................................................... 80 5160-000 Horn.................................................................................... 82 5180-000 Static strap............................................................................ 84 5190-000 Battery connector....................................................................... 86 5192-100 300 Amp system line contactor........................................................... 88 5192-200 200/300 Amp system “EE” line contactor.................................................. 90 5230-000 Voltage / battery indicator............................................................. 92 5290-000 Hourmeter / speedometer................................................................. 94 5310-000 Start / stop switch..................................................................... 96 5330-000 Speed controls.......................................................................... 98 5360-000 Electrical modules (12 Volt )...........................................................100 5390-000 Control cables / harness (Handle head)..................................................102 5390-100 Control cables / harness (12 Volt RMX)..................................................104 5390-200 Control cables / harness (24 Volt, 300 Amp system)......................................106 5390-300 Control cables / harness (24 Volt, 400 Amp system)......................................108 5430-000 Motor cables, resistors (12 Volt RMX)...................................................110 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................112 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................114 5435-000 Contactor panel (12 Volt, RMX ).........................................................116 5440-000 Direction contactors....................................................................118 5450-000 Speed contactors 24 Volt (1A)...........................................................120 5450-100 Speed contactors (Field weakening)......................................................122 5460-000 Transistor panel (12 Volt)..............................................................124 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................126 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............128 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................130 5510-000 Micro switches..........................................................................132 5521-000 Relay...................................................................................134 5910-000 Control circuit breaker.................................................................136 5911-000 Power circuit breaker...................................................................138 5921-000 Solenoid................................................................................140 6000 Hydraulic System................................................................................142 6100-000 Hydraulic pump..........................................................................144 6100-001 Hydraulic pump..........................................................................146 6125-000 Hoses, pipes, connections, mounting points..............................................148 6125-001 Hoses, pipes, connections, mounting points..............................................150 6420-000 Lift cylinder...........................................................................152 6420-001 Lift cylinder (With grease fitting).....................................................154 7000 Operating Function - Lifting Device.............................................................156 8000 Peripheral/Installation Equipment...............................................................158 9000 Options/Attachments.............................................................................160 9660-000 Electrical heater (24 Volt).............................................................162 9660-100 Electrical heater.......................................................................164 9720-000 Tilting package guard...................................................................166 9730-000 Removable load backrest.................................................................168 10000 Tools..........................................................................................170 10010-00 Electrical controllers (Handset)........................................................172 10020-00 Special tools and lubrications..........................................................174 Numerical Index......................................................................................176 Back Cover...........................................................................................187 Front Cover..........................................................................................188 Parts Ordering Instructions..........................................................................190 General Information..................................................................................191 Index................................................................................................195 0000 Chassis.........................................................................................200 0300-000 Frame / Chassis Serial Number 25268001 - UP.............................................202 0340-000 Inspection covers (Shields & guards)....................................................206 0341-000 Inspection covers (“EE” electrical box).................................................208 0342-000 Inspection covers (Splash guard)........................................................210 0390-000 Battery compartment parts...............................................................212 0640-000 Drivers controls (Speed & direction)....................................................214 0641-000 Drivers controls (Hand rail)............................................................216 0840-000 Driver protection (Reverser)............................................................218 0850-000 Signs, warnings.........................................................................220 1000 Motors..........................................................................................222 1750-000 Pump motor (12 Volt)....................................................................224 1750-100 Pump motor (24 Volt)....................................................................226 1760-000 Drive motor (12 Volt)...................................................................228 1760-100 Drive motor (24 Volt)...................................................................230 1760-101 Drive motor (24 Volt)...................................................................232 2000 Transmission / Drive Gear.......................................................................234 2550-000 Mechanical drive gear unit..............................................................236 3000 Brake / Wheel System............................................................................238 3300-000 Parking brake system....................................................................240 3360-000 Brake drum / disc assembly..............................................................242 3530-000 Drive wheel.............................................................................244 3540-000 Support / swivel wheel..................................................................246 3550-000 Load wheels.............................................................................248 3560-000 Caster wheel............................................................................250 3560-100 Caster wheel, spring Loaded.............................................................252 3580-000 Guide wheels Serial Number 25268001 - UP................................................254 4000 Steering System.................................................................................256 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................258 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP............................260 4111-000 Steering arm / wheel (Control head assembly)............................................262 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................264 4180-000 Steering / radial bearing...............................................................266 5000 Electrical System...............................................................................268 5160-000 Horn....................................................................................270 5180-000 Static strap............................................................................272 5190-000 Battery connector.......................................................................274 5192-100 300 Amp system line contactor...........................................................276 5192-200 200/300 Amp system “EE” line contactor..................................................278 5230-000 Voltage / battery indicator.............................................................280 5290-000 Hourmeter / speedometer.................................................................282 5310-000 Start / stop switch.....................................................................284 5330-000 Speed controls..........................................................................286 5360-000 Electrical modules (12 Volt )...........................................................288 5390-000 Control cables / harness (Handle head)..................................................290 5390-100 Control cables / harness (12 Volt RMX)..................................................292 5390-200 Control cables / harness (24 Volt, 300 Amp system)......................................294 5390-300 Control cables / harness (24 Volt, 400 Amp system)......................................296 5430-000 Motor cables, resistors (12 Volt RMX)...................................................298 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................300 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................302 5435-000 Contactor panel (12 Volt, RMX ).........................................................304 5440-000 Direction contactors....................................................................306 5450-000 Speed contactors 24 Volt (1A)...........................................................308 5450-100 Speed contactors (Field weakening)......................................................310 5460-000 Transistor panel (12 Volt)..............................................................312 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................314 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............316 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................318 5510-000 Micro switches..........................................................................320 5521-000 Relay...................................................................................322 5910-000 Control circuit breaker.................................................................324 5911-000 Power circuit breaker...................................................................326 5921-000 Solenoid................................................................................328 6000 Hydraulic System................................................................................330 6100-000 Hydraulic pump..........................................................................332 6100-001 Hydraulic pump..........................................................................334 6125-000 Hoses, pipes, connections, mounting points..............................................336 6125-001 Hoses, pipes, connections, mounting points..............................................338 6420-000 Lift cylinder...........................................................................340 6420-001 Lift cylinder (With grease fitting).....................................................342 7000 Operating Function - Lifting Device.............................................................344 8000 Peripheral / Installation Equipment.............................................................346 9000 Options / Attachments...........................................................................348 9660-000 Electrical heater (24 Volt).............................................................350 9660-100 Electrical heater.......................................................................352 9720-000 Tilting package guard...................................................................354 9730-000 Removable load backrest.................................................................356 10000 Tools..........................................................................................358 10010-000 Electrical controllers (Handset).......................................................360 10020-000 Special tools and lubrications.........................................................362 11000 Numerical Index................................................................................364 HMX/RMX Electical Truck Numerical Index..........................................................366 Back Cover...........................................................................................383 Front Cover..........................................................................................384 Parts Ordering Instructions..........................................................................386 General Information..................................................................................387 Index................................................................................................390 0000 Chassis.........................................................................................394 0300-000 Frame / Chassis Serial Number 25268001 - 29249000.......................................396 0300-001 Frame / Chassis Serial Number 29249001 - UP.............................................400 0340-000 Inspection covers (Shields & guards)....................................................404 0341-000 Inspection covers (“EE” electrical box).................................................406 0342-000 Inspection covers (Splash guard)........................................................408 0390-000 Battery compartment parts...............................................................410 0640-000 Drivers controls (Speed & direction)....................................................412 0641-000 Drivers controls (Hand rail)............................................................414 0840-000 Driver protection (Reverser)............................................................416 0850-000 Signs, warnings Serial Number 25268001 - 31136000.......................................418 0850-001 Signs, warnings Serial Number 31136001 - UP.............................................420 1000 Motors..........................................................................................422 1750-000 Pump motor (12 Volt)....................................................................424 1750-100 Pump motor (24 Volt)....................................................................426 1760-000 Drive motor (12 Volt)...................................................................428 1760-100 Drive motor (24 Volt)...................................................................430 1760-101 Drive motor (24 Volt)...................................................................432 2000 Transmission / Drive Gear.......................................................................434 2550-000 Mechanical drive gear unit..............................................................436 3000 Brake / Wheel System............................................................................438 3300-000 Parking brake system....................................................................440 3360-000 Brake drum/disc assembly................................................................442 3530-000 Drive wheel.............................................................................444 3540-000 Support / swivel wheel..................................................................446 3550-000 Load wheels.............................................................................448 3560-000 Caster wheel............................................................................450 3560-100 Caster wheel, spring Loaded.............................................................452 3580-000 Guide wheels Serial Number 25268001 - 29249001..........................................454 3580-001 Guide wheels Serial Number 29249001 - UP................................................456 3580-100 Glide entry Serial Number 29249001 - UP.................................................458 4000 Steering System.................................................................................460 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................462 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - 31136001......................464 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP............................466 4111-000 Steering arm / wheel (Head).............................................................468 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................470 4180-000 Steering / radial bearing...............................................................472 5000 Electrical System...............................................................................474 5160-000 Horn....................................................................................476 5180-000 Static strap............................................................................478 5190-000 Battery connector.......................................................................480 5192-100 300 Amp system line contactor...........................................................482 5192-200 200/300 Amp system “EE” line contactor..................................................484 5230-000 Voltage / battery indicator.............................................................486 5290-000 Hourmeter / speedometer.................................................................488 5310-000 Start / stop switch Serial Number 27324000 - 31136001...................................490 5310-001 Start / stop switch Serial Number 31136001 - UP.........................................492 5330-000 Speed controls..........................................................................494 5360-000 Electrical modules (12 Volt )...........................................................496 5390-000 Control cables / harness (Handle head)..................................................498 5390-100 Control cables / harness (12 Volt RMX)..................................................500 5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 - 31136000....502 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP..........504 5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 - 31136000....506 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP..........508 5430-000 Motor cables, resistors (12 Volt RMX)...................................................510 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................512 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................514 5435-000 Contactor panel (12 Volt, RMX ).........................................................516 5440-000 Direction contactors....................................................................518 5450-000 Speed contactors 24 Volt (1A)...........................................................520 5450-100 Speed contactors (Field weakening)......................................................522 5460-000 Transistor panel (12 Volt)..............................................................524 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................526 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............528 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................530 5510-000 Micro switches..........................................................................532 5521-000 Relay...................................................................................534 5910-000 Control circuit breaker.................................................................536 5911-000 Power circuit breaker...................................................................538 5921-000 Solenoid................................................................................540 6000 Hydraulic System................................................................................542 6100-000 Hydraulic pump..........................................................................544 6100-001 Hydraulic pump..........................................................................546 6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001).......................548 6125-001 Hoses, pipes, connections, mounting points..............................................550 6420-000 Lift cylinder Serial Number 27328000 - 29248000.........................................552 6420-001 Lift cylinder Serial Number 29248001 - UP...............................................554 6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 - 29248000...................556 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP.........................558 7000 Operating Function - Lifting Device.............................................................560 8000 Peripheral / Installation Equipment.............................................................562 9000 Options / Attachments...........................................................................564 9660-000 Electrical heater (24 Volt).............................................................566 9660-100 Electrical heater.......................................................................568 9720-000 Tilting package guard...................................................................570 9730-000 Removable load backrest.................................................................572 10000 Tools..........................................................................................574 10010-000 Electrical controllers (Handset).......................................................576 10020-000 Special tools and lubrications.........................................................578 11000 Alphabetical/ Numerical Index..................................................................580 Alphabetical Index...............................................................................582 Numerical Index..................................................................................588 Back Cover...........................................................................................595 Front Cover..........................................................................................596 Parts Ordering Instructions..........................................................................598 General Information..................................................................................599 Index................................................................................................602 0000 Chassis.........................................................................................606 0300-000 Frame / Chassis Serial Number 25268001 - 29249000.......................................608 0300-001 Frame / Chassis Serial Number 29249001 - UP.............................................612 0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001).............................616 0340-001 Inspection covers (Shields & guards)....................................................618 0341-000 Inspection covers (“EE” electrical box).................................................620 0342-000 Inspection covers (Splash guard)........................................................622 0390-000 Battery compartment parts...............................................................624 0640-000 Drivers controls (Speed & direction)....................................................626 0641-000 Drivers controls (Hand rail)............................................................628 0840-000 Driver protection (Reverser)............................................................630 0850-000 Signs, warnings Serial Number 25268001 - 31136000.......................................632 0850-001 Signs, warnings Serial Number 31136001 - UP (Replaced by 0850-002)......................634 0850-002 Signs, warnings Serial Number 31136001 - UP.............................................636 1000 Motors..........................................................................................638 1750-000 Pump motor (12 Volt) Serial Number 241341 - UP..........................................640 1750-100 Pump motor (24 Volt) Serial number 241341 - 32007000....................................642 1750-101 24 Volt Pump motor Serial number 32007001 - UP..........................................644 1760-000 Drive motor (12 Volt) Serial Number 241341 - UP.........................................646 1760-100 Drive motor (24 Volt) Serial Number 241341 - 2717100X...................................648 1760-101 Drive motor (24 Volt) Serial Number 2717100X - UP.......................................650 1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP.......................................652 2000 Transmission / Drive Gear.......................................................................654 2550-000 Mechanical drive gear unit..............................................................656 3000 Brake / Wheel System............................................................................658 3300-000 Parking brake system....................................................................660 3360-000 Brake drum/disc assembly................................................................662 3530-000 Drive wheel.............................................................................664 3540-000 Support / swivel wheel..................................................................666 3550-000 Load wheels.............................................................................668 3560-000 Caster wheel............................................................................670 3560-100 Caster wheel, spring Loaded.............................................................672 3580-000 Guide wheels Serial Number 25268001 - 29249001..........................................674 3580-001 Guide wheels Serial Number 29249001 - UP................................................676 3580-100 Glide entry Serial Number 29249001 - UP.................................................678 4000 Steering System.................................................................................680 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................682 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - 31136001......................684 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP............................686 4111-000 Steering arm / wheel (Head).............................................................688 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................690 4180-000 Steering / radial bearing...............................................................692 5000 Electrical System...............................................................................694 5160-000 Horn....................................................................................696 5180-000 Static strap............................................................................698 5190-000 Battery connector.......................................................................700 5192-100 300 Amp system line contactor...........................................................702 5192-200 200/300 Amp system “EE” line contactor..................................................704 5230-000 Voltage / battery indicator.............................................................706 5290-000 Hourmeter / speedometer.................................................................708 5310-000 Start / stop switch Serial Number 27324000 - 31136001...................................710 5310-001 Start / stop switch Serial Number 31136001 - UP.........................................712 5330-000 Speed controls..........................................................................714 5360-000 Electrical modules (12 Volt )...........................................................716 5390-000 Control cables / harness (Handle head)..................................................718 5390-100 Control cables / harness (12 Volt RMX)..................................................720 5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 - 31136000....722 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP..........724 5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 - 31136000....726 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP..........728 5430-000 Motor cables, resistors (12 Volt RMX)...................................................730 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................732 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................734 5435-000 Contactor panel (12 Volt, RMX ).........................................................736 5440-000 Direction contactors....................................................................738 5450-000 Speed contactors 24 Volt (1A)...........................................................740 5450-100 Speed contactors (Field weakening)......................................................742 5460-000 Transistor panel (12 Volt)..............................................................744 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................746 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............748 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................750 5510-000 Micro switches..........................................................................752 5521-000 Relay...................................................................................754 5910-000 Control circuit breaker.................................................................756 5911-000 Power circuit breaker...................................................................758 5921-000 Solenoid................................................................................760 6000 Hydraulic System................................................................................762 6100-000 Hydraulic pump Serial number 241341 - 32007000..........................................764 6100-001 Hydraulic pump Serial number 241341 - 32007000..........................................766 6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP.......................................768 6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP..................770 6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP..................772 6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001).......................774 6125-001 Hoses, pipes, connections, mounting points Serial number 241341 - 32007000..............776 6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP...................778 6420-000 Lift cylinder Serial Number 27328000 - 29248000.........................................780 6420-001 Lift cylinder Serial Number 29248001 - UP...............................................782 6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 - 29248000...................784 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP.........................786 7000 Operating Function - Lifting Device.............................................................788 8000 Peripheral / Installation Equipment.............................................................790 9000 Options / Attachments...........................................................................792 9660-000 Electrical heater (24 Volt).............................................................794 9660-100 Electrical heater.......................................................................796 9720-000 Tilting package guard...................................................................798 9730-000 Removable load backrest.................................................................800 10000 Tools..........................................................................................802 10010-000 Electrical controllers (Handset).......................................................804 10020-000 Special tools and lubrications.........................................................806 11000 Alphabetical/ Numerical Index..................................................................808 Alphabetical Index...............................................................................810 Numerical Index..................................................................................818 Back Cover...........................................................................................827
S.S 06/24
