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BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
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BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
302064-000 1994_February
302064-001 1994_April
302064-002 1994_September
302064-003 1994_November
302064-004 1995_January
302064-005 1995_June
302064-006 1995_September
302064-007 1995_December
302064-008 1996_December
302064-008 1997_May
302064-008 1997_December
302064-008 1998_September
302064-008 1999_October
302064-009 2001_August
302064-010 2002_February
304002-000 1994_November Designed and built for C&S Grocery Store
306753-000 1996_October Addendum, HMX-50 Designed and built for U.S.A Post Office
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Description
BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
Language : English
Pages : 1840
Downloadable : Yes
File Type : PDF
302064-000 1994_February
302064-001 1994_April
302064-002 1994_September
302064-003 1994_November
302064-004 1995_January
302064-005 1995_June
302064-006 1995_September
302064-007 1995_December
302064-008 1996_December
302064-008 1997_May
302064-008 1997_December
302064-008 1998_September
302064-008 1999_October
302064-009 2001_August
302064-010 2002_February
304002-000 1994_November Designed and built for C&S Grocery Store
306753-000 1996_October Addendum, HMX-50 Designed and built for U.S.A Post Office
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
Front Cover.................................................................................... 2
Parts Ordering Instructions.................................................................... 3
General Information............................................................................ 4
Alphabetical Index............................................................................. 5
Section 0.0.................................................................................... 7
Figure # 0.1............................................................................... 7
Section 1.0.................................................................................... 9
Figure # 1.1............................................................................... 9
Figure # 1.2............................................................................... 11
Figure # 1.3............................................................................... 13
Section 2.0.................................................................................... 15
Figure # 2.1............................................................................... 15
Figure # 2.2............................................................................... 16
Figure # 2.3............................................................................... 17
Figure # 2.4............................................................................... 19
Figure # 2.5............................................................................... 21
Figure # 2.6............................................................................... 23
Figure # 2.7............................................................................... 24
Figure # 2.8............................................................................... 25
Figure # 2.9............................................................................... 27
Figure # 2.10.............................................................................. 29
Figure # 2.11.............................................................................. 30
Figure # 2.12.............................................................................. 31
Figure # 2.13.............................................................................. 33
Figure # 2.14.............................................................................. 35
Figure # 2.15.............................................................................. 37
Figure # 2.16.............................................................................. 39
Figure # 2.17.............................................................................. 41
Figure # 2.18.............................................................................. 43
Figure # 2.19.............................................................................. 45
Figure # 2.20.............................................................................. 47
Section 3.0.................................................................................... 49
Figure # 3.1............................................................................... 49
Figure # 3.2............................................................................... 50
Figure # 3.3............................................................................... 51
Figure # 3.4............................................................................... 53
Section 4.0.................................................................................... 55
Figure # 4.1............................................................................... 55
Figure # 4.2............................................................................... 57
Figure # 4.3............................................................................... 59
Figure # 4.4............................................................................... 61
Figure # 4.5............................................................................... 63
Figure # 4.6............................................................................... 65
Figure # 4.7............................................................................... 67
Figure # 4.8............................................................................... 69
Figure # 4.9............................................................................... 71
Section 10.0................................................................................... 73
Figure # 10.1.............................................................................. 73
Numberical Index............................................................................... 76
Back Cover..................................................................................... 85
Front Cover.................................................................................... 86
Parts Ordering Instructions.................................................................... 87
General Information............................................................................ 88
Alphabetical Index............................................................................. 89
Section 0.0.................................................................................... 91
Figure # 0.1............................................................................... 91
Section 1.0.................................................................................... 93
Figure # 1.1............................................................................... 93
Figure # 1.2............................................................................... 95
Figure # 1.3............................................................................... 97
Section 2.0.................................................................................... 99
Figure # 2.1............................................................................... 99
Figure # 2.2............................................................................... 100
Figure # 2.3............................................................................... 101
Figure # 2.4............................................................................... 103
Figure # 2.5............................................................................... 105
Figure # 2.6............................................................................... 107
Figure # 2.7............................................................................... 108
Figure # 2.8............................................................................... 109
Figure # 2.9............................................................................... 111
Figure # 2.10.............................................................................. 113
Figure # 2.11.............................................................................. 114
Figure # 2.12.............................................................................. 115
Figure # 2.13.............................................................................. 117
Figure # 2.14.............................................................................. 119
Figure # 2.15.............................................................................. 121
Figure # 2.16.............................................................................. 123
Figure # 2.17.............................................................................. 125
Figure # 2.18.............................................................................. 127
Figure # 2.19.............................................................................. 129
Figure # 2.20.............................................................................. 131
Section 3.0.................................................................................... 133
Figure # 3.1............................................................................... 133
Figure # 3.2............................................................................... 134
Figure # 3.3............................................................................... 135
Figure # 3.4............................................................................... 137
Section 4.0.................................................................................... 139
Figure # 4.1............................................................................... 139
Figure # 4.2............................................................................... 141
Figure # 4.3............................................................................... 143
Figure # 4.4............................................................................... 145
Figure # 4.5............................................................................... 147
Figure # 4.6............................................................................... 149
Figure # 4.7............................................................................... 151
Figure # 4.8............................................................................... 153
Figure # 4.9............................................................................... 155
Section 10.0................................................................................... 157
Figure # 10.1.............................................................................. 157
Back Cover..................................................................................... 159
Front Cover.................................................................................... 160
Parts Ordering Instructions.................................................................... 161
General Information............................................................................ 162
Alphabetical Index............................................................................. 163
Section 0.0.................................................................................... 165
Figure # 0.1 Decals and Parts List Assembly................................................ 165
Section 1.0.................................................................................... 167
Figure # 1.1 Handle and Transmission Installation.......................................... 167
Figure # 1.2 Control Handle Head Assembly.................................................. 169
Figure # 1.3 Transmission Assembly......................................................... 171
Section 2.0.................................................................................... 173
Figure # 2.1 RMX 12 Volt Electrical Schematic.............................................. 173
Figure # 2.2 RMX 12 Volt Electrical Schematic Symbols...................................... 174
Figure # 2.3 RMX 12 Volt Electrical Assembly............................................... 175
Figure # 2.4 RMX 12 Volt Electrical Panel Assembly......................................... 177
Figure # 2.5 12 & 24 Volt Forward & Rearward Contactor Assembly............................ 179
Figure # 2.6 RMX 24 Volt Electrical Schematic.............................................. 181
Figure # 2.7 RMX 24 Volt Electrical Schematic Symbols...................................... 182
Figure # 2.8 RMX 24 Volt Electrical Assembly............................................... 183
Figure # 2.9 RMX 24 Volt Electrical Panel Assembly......................................... 185
Figure # 2.10 HMX 24 Volt Electrical Schematic............................................. 187
Figure # 2.11 HMX 24 Volt Electrical Schematic Symbols..................................... 188
Figure # 2.12 HMX 24 Volt Electrical Assembly.............................................. 189
Figure # 2.13 HMX 24 Volt Electrical Panel Assembly........................................ 191
Figure # 2.14 HMX 24 Volt 1A Contactor Assembly............................................ 193
Figure # 2.15 12/24 Volt Electrical Lift Interrupt......................................... 195
Figure # 2.16 Cold Storage Assembly........................................................ 197
Figure # 2.17 Pump Motor Assembly.......................................................... 199
Figure # 2.18 RMX 12 Volt Drive Motor Assembly............................................. 201
Figure # 2.19 RMX/HMX 24 Volt Drive Motor Assembly......................................... 203
Figure # 2.20 HMX 24 Volt Drive Motor Assembly............................................. 205
Section 3.0.................................................................................... 207
Figure # 3.1 Hydraulic Schematic........................................................... 207
Figure # 3.2 Hydraulic Schematic Symbols................................................... 208
Figure # 3.3 Hydraulic System Assembly..................................................... 209
Figure # 3.4 Hydraulic Pump and Motor...................................................... 211
Section 4.0.................................................................................... 213
Figure # 4.1 Frame Assembly................................................................ 213
Figure # 4.2 RMX Spring Loaded Caster Assembly............................................. 217
Figure # 4.3 Load Wheel Assembly........................................................... 219
Figure # 4.4 HMX Hand Rail Assembly........................................................ 221
Figure # 4.5 HMX Caster Torsion Rod Assembly............................................... 223
Figure # 4.6 HMX Caster Assembly........................................................... 225
Figure # 4.7 Battery Rollers and Frame Assembly............................................ 227
Figure # 4.8 Pallet Entry Rollers.......................................................... 229
Figure # 4.9 Removable Load Backrest....................................................... 231
Figure # 4.10 Shields and Guards........................................................... 233
Section 10.0................................................................................... 235
Figure # 10.1 Special Tools and Lubrications............................................... 235
Numerical Index................................................................................ 238
Back Cover..................................................................................... 247
Front Cover.................................................................................... 248
Parts Ordering Instructions.................................................................... 249
General Information............................................................................ 250
Alphabetical Index............................................................................. 251
Section 0.0.................................................................................... 253
Figure # 0.1............................................................................... 253
Section 1.0.................................................................................... 255
Figure # 1.1............................................................................... 255
Figure # 1.2............................................................................... 257
Figure # 1.3............................................................................... 259
Figure # 1.4............................................................................... 261
Section 2.0.................................................................................... 263
Figure # 2.1............................................................................... 263
Figure # 2.2............................................................................... 264
Figure # 2.3............................................................................... 265
Figure # 2.4............................................................................... 267
Figure # 2.5............................................................................... 269
Figure # 2.6............................................................................... 271
Figure # 2.7............................................................................... 272
Figure # 2.8............................................................................... 273
Figure # 2.9............................................................................... 275
Figure # 2.10.............................................................................. 277
Figure # 2.11.............................................................................. 278
Figure # 2.12.............................................................................. 279
Figure # 2.13.............................................................................. 281
Figure # 2.14.............................................................................. 283
Figure # 2.15.............................................................................. 285
Figure # 2.16.............................................................................. 287
Figure # 2.17.............................................................................. 289
Figure # 2.18.............................................................................. 291
Figure # 2.19.............................................................................. 293
Section 3.0.................................................................................... 295
Figure # 3.1............................................................................... 295
Figure # 3.2............................................................................... 296
Figure # 3.3............................................................................... 297
Figure # 3.4............................................................................... 299
Section 4.0.................................................................................... 301
Figure # 4.1............................................................................... 301
Figure # 4.2............................................................................... 305
Figure # 4.3............................................................................... 307
Figure # 4.4............................................................................... 309
Figure # 4.5............................................................................... 311
Figure # 4.6............................................................................... 313
Figure # 4.7............................................................................... 315
Figure # 4.8............................................................................... 317
Figure # 4.9............................................................................... 319
Figure # 4.10.............................................................................. 321
Figure # 4.11.............................................................................. 323
Section 10.0................................................................................... 325
Figure # 10.1.............................................................................. 325
Numerical Index................................................................................ 328
Back Cover..................................................................................... 337
Front Cover.................................................................................... 338
Parts Ordering Instructions.................................................................... 339
General Information............................................................................ 340
Alphabetical Index............................................................................. 341
Section 0.0.................................................................................... 343
Figure # 0.1 Decals and Parts List Assembly................................................ 343
Section 1.0.................................................................................... 345
Figure # 1.1 Handle and Transmission Installation.......................................... 345
Figure # 1.2 Control Handle Head Assembly.................................................. 347
Figure # 1.3 Walk Along Knob Control Handle Head Assembly.................................. 349
Figure # 1.4 Transmission Assembly......................................................... 351
Section 2.0.................................................................................... 353
Figure # 2.1 RMX 12 Volt Electrical Schematic.............................................. 353
Figure # 2.2 RMX 12 Volt Electrical Schematic Symbols...................................... 354
Figure # 2.3 RMX 12 Volt Electrical Assembly............................................... 355
Figure # 2.4 RMX 12 Volt Electrical Panel Assembly......................................... 357
Figure # 2.5 12 & 24 Volt Forward & Rearward Contactor Assembly............................ 359
Figure # 2.6 RMX 24 Volt Electrical Schematic.............................................. 361
Figure # 2.7 RMX 24 Volt Electrical Schematic Symbols...................................... 362
Figure # 2.8 RMX 24 Volt Electrical Assembly............................................... 363
Figure # 2.9 RMX 24 Volt Electrical Panel Assembly......................................... 365
Figure # 2.10 HMX 24 Volt Electrical Schematic............................................. 367
Figure # 2.11 HMX 24 Volt Electrical Schematic Symbols..................................... 368
Figure # 2.12 HMX 24 Volt Electrical Assembly.............................................. 369
Figure # 2.13 HMX 24 Volt Electrical Panel Assembly........................................ 371
Figure # 2.14 HMX 24 Volt 1A Contactor Assembly............................................ 373
Figure # 2.15 12/24 Volt Electrical Lift Interrupt......................................... 375
Figure # 2.16 Cold Storage Assembly........................................................ 377
Figure # 2.17 Pump Motor Assembly.......................................................... 379
Figure # 2.18 RMX 12 Volt Drive Motor Assembly............................................. 381
Figure # 2.19 RMX/HMX 24 Volt Drive Motor Assembly......................................... 383
Section 3.0.................................................................................... 385
Figure # 3.1 Lift Hydraulic Schematic...................................................... 385
Figure # 3.2 Hydraulic Schematic Symbols................................................... 386
Figure # 3.3 Hydraulic System Assembly..................................................... 387
Figure # 3.4 Hydraulic Pump and Motor Assembly............................................. 389
Section 4.0.................................................................................... 391
Figure # 4.1 Frame Assembly................................................................ 391
Figure # 4.2 RMX Spring Loaded Caster Assembly............................................. 395
Figure # 4.3 Load Wheel Assembly........................................................... 397
Figure # 4.4 HMX Hand Rail Assembly........................................................ 399
Figure # 4.5 HMX Caster Torsion Rod Assembly............................................... 401
Figure # 4.6 HMX Caster Assembly........................................................... 403
Figure # 4.7 Battery Rollers and Frame Assembly............................................ 405
Figure # 4.8 Pallet Entry Rollers.......................................................... 407
Figure # 4.9 Removable Load Backrest....................................................... 409
Figure # 4.10 Shields and Guards........................................................... 411
Figure # 4.11 Tilting Package Guard Assembly............................................... 413
Section 10.0................................................................................... 415
Figure # 10.1 Special Tools and Lubrications............................................... 415
Numerical Index................................................................................ 418
Back Cover..................................................................................... 427
Front Cover.................................................................................... 428
Parts Ordering Instructions.................................................................... 429
General Information............................................................................ 430
Alphabetical Index............................................................................. 431
Section 0.0.................................................................................... 433
Figure # 0.1 Decals and Parts List Assembly................................................ 433
Section 1.0.................................................................................... 435
Figure # 1.1 Handle and Transmission Installation.......................................... 435
Figure # 1.2 Control Handle Head Assembly.................................................. 437
Figure # 1.3 Walk Along Knob Control Handle Head Assembly.................................. 439
Figure # 1.4 Transmission Assembly......................................................... 441
Figure # 1.5 Drive Wheel Assembly.......................................................... 443
Section 2.0.................................................................................... 445
Figure # 2.1 RMX 12 Volt Electrical Schematic.............................................. 445
Figure # 2.2 RMX 12 Volt Electrical Schematic Symbols...................................... 446
Figure # 2.3 RMX 12 Volt Electrical Assembly............................................... 447
Figure # 2.4 RMX 12 Volt Electrical Panel Assembly......................................... 449
Figure # 2.5 Forward & Rearward Contactor Assembly......................................... 451
Figure # 2.6 RMX 24 Volt Electrical Schematic.............................................. 453
Figure # 2.7 RMX 24 Volt Electrical Schematic Symbols...................................... 454
Figure # 2.8 RMX 24 Volt Electrical Assembly............................................... 455
Figure # 2.9 RMX 24 Volt Electrical Panel Assembly......................................... 457
Figure # 2.10 HMX 24 Volt Electrical Schematic............................................. 459
Figure # 2.11 HMX 24 Volt Electrical Schematic Symbols..................................... 460
Figure # 2.12 HMX 24 Volt Electrical Assembly.............................................. 461
Figure # 2.13 HMX 24 Volt Electrical Panel Assembly........................................ 463
Figure # 2.14 HMX 24 Volt 1A Contactor Assembly............................................ 465
Figure # 2.15 12/24 Volt Electrical Lift Interrupt......................................... 467
Figure # 2.16 Cold Storage Assembly........................................................ 469
Figure # 2.17 Pump Motor Assembly.......................................................... 471
Figure # 2.18 RMX 12 Volt Drive Motor Assembly............................................. 473
Figure # 2.19 RMX/HMX 24 Volt Drive Motor Assembly......................................... 475
Figure # 2.20 Power Connector Assembly..................................................... 477
Section 3.0.................................................................................... 479
Figure # 3.1 Lift Hydraulic Schematic...................................................... 479
Figure # 3.2 Hydraulic Schematic Symbols................................................... 480
Figure # 3.3 Hydraulic System Assembly..................................................... 481
Figure # 3.4 Hydraulic Pump and Motor Assembly............................................. 483
Section 4.0.................................................................................... 485
Figure # 4.1 Frame Assembly................................................................ 485
Figure # 4.2 RMX Spring Loaded Caster Assembly............................................. 489
Figure # 4.3 Load Wheel Assembly........................................................... 491
Figure # 4.4 HMX Hand Rail Assembly........................................................ 493
Figure # 4.5 HMX Caster Torsion Rod Assembly............................................... 495
Figure # 4.6 HMX Caster Assembly........................................................... 497
Figure # 4.7 Battery Rollers and Frame Assembly............................................ 499
Figure # 4.8 Pallet Entry Rollers.......................................................... 501
Figure # 4.9 Removable Load Backrest....................................................... 503
Figure # 4.10 Shields and Guards........................................................... 505
Figure # 4.11 Tilting Package Guard Assembly............................................... 507
Section 10.0................................................................................... 509
Figure # 10.1 Special Tools and Lubrications............................................... 509
Numerical Index................................................................................ 512
Back Cover..................................................................................... 522
Front Cover.................................................................................... 523
Parts Ordering Instructions.................................................................... 524
General Information............................................................................ 525
Alphabetical Index............................................................................. 526
Section 0.0.................................................................................... 528
Figure # 0.1 Decals and Parts List Assembly................................................ 528
Section 1.0.................................................................................... 530
Figure # 1.1 Handle and Transmission Installation.......................................... 530
Figure # 1.2 Control Handle Head Assembly.................................................. 532
Figure # 1.3 Walk Along Knob Control Handle Head Assembly.................................. 534
Figure # 1.4 Transmission Assembly......................................................... 536
Figure # 1.5 Drive Wheel Assembly.......................................................... 538
Section 2.0.................................................................................... 540
Figure # 2.1 RMX 12 Volt Electrical Schematic.............................................. 540
Figure # 2.2 RMX 12 Volt Electrical Schematic Symbols...................................... 541
Figure # 2.3 RMX 12 Volt Electrical Assembly............................................... 542
Figure # 2.4 RMX 12 Volt Electrical Panel Assembly......................................... 544
Figure # 2.5 Contactor Assembly, Forward & Rearward........................................ 546
Figure # 2.6 RMX 24 Volt Electrical Schematic.............................................. 548
Figure # 2.7 RMX 24 Volt Electrical Schematic Symbols...................................... 549
Figure # 2.8 RMX 24 Volt Electrical Assembly............................................... 550
Figure # 2.9 RMX 24 Volt Electrical Panel Assembly......................................... 552
Figure # 2.10 HMX 24 Volt Electrical Schematic............................................. 554
Figure # 2.11 HMX 24 Volt Electrical Schematic Symbols..................................... 555
Figure # 2.12 HMX 24 Volt Electrical Assembly.............................................. 556
Figure # 2.13 HMX 24 Volt Electrical Panel Assembly........................................ 558
Figure # 2.14 HMX 24 Volt 1A Contactor Assembly............................................ 560
Figure # 2.15 12/24 Volt Electrical Lift Interrupt......................................... 562
Figure # 2.16 Cold Storage Assembly........................................................ 564
Figure # 2.17 Motor Assembly, Pump......................................................... 566
Figure # 2.18 RMX 12 Volt Drive Motor Assembly............................................. 568
Figure # 2.19 RMX/HMX 24 Volt Drive Motor Assembly......................................... 570
Figure # 2.20 Power Connector Assembly..................................................... 572
Section 3.0.................................................................................... 574
Figure # 3.1 Hydraulic Schematic........................................................... 574
Figure # 3.2 Hydraulic Schematic Symbols .................................................. 575
Figure # 3.3 Hydraulic System Assembly..................................................... 576
Figure # 3.4 Hydraulic Pump and Motor Assembly............................................. 578
Section 4.0.................................................................................... 580
Figure # 4.1 Frame Assembly................................................................ 580
Figure # 4.2 RMX Spring Loaded Caster Assembly............................................. 584
Figure # 4.3 Wheel Assembly, Load.......................................................... 586
Figure # 4.4 HMX Hand Rail Assembly........................................................ 588
Figure # 4.5 HMX Caster Torsion Rod Assembly............................................... 590
Figure # 4.6 Caster Assembly............................................................... 592
Figure # 4.7 Battery Rollers and Frame Assembly............................................ 594
Figure # 4.8 Pallet Entry Rollers.......................................................... 596
Figure # 4.9 Removable Load Backrest....................................................... 598
Figure # 4.10 Shields and Guards........................................................... 600
Figure # 4.11 Tilting Packing Guard Assembly............................................... 602
Section 10.0................................................................................... 604
Figure # 10.0 Special Tools and Lubrications............................................... 604
Numerical Index................................................................................ 607
Back Cover..................................................................................... 616
Front Cover.................................................................................... 617
Parts Ordering Instructions.................................................................... 618
General Information............................................................................ 619
Alphabetical Index............................................................................. 620
Section 0.0.................................................................................... 622
Figure # 0.1 Decals and Parts List Assembly................................................ 622
Section 1.0.................................................................................... 624
Figure # 1.1 Handle and Transmission Installation.......................................... 624
Figure # 1.2 Control Handle Head Assembly.................................................. 626
Figure # 1.3 Walk Along Knob Control Handle Head Assembly.................................. 628
Figure # 1.4 Transmission Assembly......................................................... 630
Figure # 1.5 Drive Wheel Assembly.......................................................... 632
Section 2.0.................................................................................... 634
Figure # 2.1 RMX 12 Volt Electrical Schematic.............................................. 634
Figure # 2.2 RMX 12 Volt Electrical Schematic Symbols...................................... 635
Figure # 2.3 RMX 12 Volt Electrical Assembly............................................... 636
Figure # 2.4 RMX 12 Volt Electrical Panel Assembly......................................... 638
Figure # 2.5 Contactor Assembly, Forward & Rearward........................................ 640
Figure # 2.6 RMX 24 Volt Electrical Schematic.............................................. 642
Figure # 2.7 RMX 24 Volt Electrical Schematic Symbols...................................... 643
Figure # 2.8 RMX 24 Volt Electrical Assembly............................................... 644
Figure # 2.9 RMX 24 Volt Electrical Panel Assembly......................................... 646
Figure # 2.10 HMX 24 Volt Electrical Schematic............................................. 648
Figure # 2.11 HMX 24 Volt Electrical Schematic Symbols..................................... 649
Figure # 2.12 HMX 24 Volt Electrical Assembly.............................................. 650
Figure # 2.13 HMX 24 Volt Electrical Panel Assembly........................................ 652
Figure # 2.14 HMX 24 Volt 1A Contactor Assembly............................................ 654
Figure # 2.15 12/24 Volt Electrical Lift Interrupt......................................... 656
Figure # 2.16 Cold Storage Assembly........................................................ 658
Figure # 2.17 Motor Assembly, Pump......................................................... 660
Figure # 2.18 RMX 12 Volt Drive Motor Assembly............................................. 662
Figure # 2.19 RMX/HMX 24 Volt Drive Motor Assembly......................................... 664
Figure # 2.20 Power Connector Assembly..................................................... 666
Section 3.0.................................................................................... 668
Figure # 3.1 Hydraulic Schematic........................................................... 668
Figure # 3.2 Hydraulic Schematic Symbols................................................... 669
Figure # 3.3 Hydraulic System Assembly..................................................... 670
Figure # 3.4 Hydraulic Pump and Motor Assembly............................................. 672
Section 4.0.................................................................................... 674
Figure # 4.1 Frame Assembly................................................................ 674
Figure # 4.2 RMX Spring Loaded Caster Assembly............................................. 678
Figure # 4.3 Wheel Assembly, Load.......................................................... 680
Figure # 4.4 HMX Hand Rail Assembly........................................................ 682
Figure # 4.5 HMX Caster Torsion Rod Assembly............................................... 684
Figure # 4.6 Caster Assembly............................................................... 686
Figure # 4.7 Battery Rollers and Frame Assembly............................................ 688
Figure # 4.8 Pallet Entry Rollers.......................................................... 690
Figure # 4.9 Removable Load Backrest....................................................... 692
Figure # 4.10 Shields and Guards........................................................... 694
Figure # 4.11 Tilting Package Guard Assembly............................................... 696
Section 10.0................................................................................... 698
Figure # 10.0 Special Tools and Lubrications............................................... 698
Numerical Index................................................................................ 701
Back Cover..................................................................................... 710
Front Cover.................................................................................... 711
Parts Ordering Instructions.................................................................... 712
General Information............................................................................ 713
Index.......................................................................................... 715
0000 - Chassis................................................................................. 718
0300-000 Frame/Chassis..................................................................... 719
0340-007 Inspection Covers (Shields & Guards).............................................. 723
0390-003 Battery Compartment Parts......................................................... 725
0640-016 Drivers Controls (Speed & Direction).............................................. 727
0640-020 Drivers Controls (Hand Rail)...................................................... 729
0840-013 Driver Protection................................................................. 731
0850-004 Signs, Warnings................................................................... 733
1000 - Drive Motor............................................................................. 734
1700-006 Electrical Drive Motor (12 Volt).................................................. 735
1700-007 Electrical Drive Motor (24 Volt).................................................. 737
2000 - Drive Gear/Transmission................................................................. 737
2550-002 Mechanical Drive Gear Unit........................................................ 739
3000 - Brake/Wheel System...................................................................... 740
3300-002 Parking Brake System.............................................................. 741
3360-000 Brake Drum/Disc Assembly.......................................................... 743
3530-001 Drive Wheel....................................................................... 745
3540-004 Support/Swivel Wheel.............................................................. 747
3550-006 Fork/Support Arm/Outrigger Wheels................................................. 749
3560-002 Stabilizer Wheel.................................................................. 751
3560-003 Stabilizer Wheel (Spring Loaded).................................................. 753
3580-000 Guide Wheels...................................................................... 755
4000 - Steering System......................................................................... 756
4110-019 Steering Arm/Wheel................................................................ 757
4110-020 Steering Arm/Wheel................................................................ 759
4180-001 Steering/Radial Bearing........................................................... 761
5000 - Electrical System....................................................................... 762
5100-000 General Electrical Compartments (RMX 12 Volt)..................................... 763
5100-001 General Electrical Compartments (RMX 24 Volt)..................................... 765
5100-002 General Electrical Compartments (HMX 24 Volt)..................................... 767
5100-003 General Electrical Compartments (RMX 12 Volt)..................................... 769
5100-004 General Electrical Compartments (RMX 24 Volt)..................................... 771
5100-005 General Electrical Compartments (HMX 24 Volt)..................................... 773
5160-013 General Alarm Signal.............................................................. 775
5190-014 Battery Cut Out Contactor/Plug (Battery Connector)................................ 777
5230-003 Voltage/Battery Indicator......................................................... 779
5290-001 Hourmeter/Speedometer............................................................. 781
5310-017 Start/Stop Switch................................................................. 783
5330-011 Speed Controls.................................................................... 785
5390-003 Control Cables/Harness............................................................ 787
5440-001 Direction Contactors.............................................................. 789
5450-000 Speed Contactors (1A)............................................................. 791
5510-011 Micro Switches.................................................................... 793
5810-012 Pump Motor (12 Volt).............................................................. 795
5810-013 Pump Motor (24 Volt).............................................................. 797
6000 - Hydraulic System........................................................................ 798
6100-020 Hydraulic Pump.................................................................... 799
6125-017 Hoses, Pipes, Connections, Mounting Points........................................ 801
7000 - Operating Function - Lifting Mast/Cylinder.............................................. 802
7310-011 Lift Cylinder..................................................................... 803
7400-000 Lift and Carrying Devices (Tilting Package Guard)................................. 805
7400-001 Lift and Carrying Devices (Removable Load Backrest)............................... 807
9000 - Options/Attachments..................................................................... 808
9660-001 Electrical Heater................................................................. 809
9999-000 Special Tools and Lubrications.................................................... 811
Back Cover..................................................................................... 812
Front Cover.................................................................................... 813
Parts Ordering Instructions.................................................................... 814
General Information............................................................................ 815
Index.......................................................................................... 817
Section 0000 - Chassis......................................................................... 817
Figure # 0300-000 Frame/Chassis............................................................ 821
Figure # 0340-007 Inspection Covers (Shields & Guards)..................................... 825
Figure # 0340-018 Inspection Covers ("EE" Electrical Box).................................. 827
Figure # 0340-019 Inspection Covers (Splash Guard)......................................... 829
Figure # 0390-003 Battery Compartment Parts................................................ 831
Figure # 0640-016 Drivers Controls (Speed & Direction)..................................... 833
Figure # 0640-020 Drivers Controls (Hand Rail)............................................. 835
Figure # 0840-015 Driver Protection (Reverser)............................................. 837
Figure # 0850-004 Signs, Warnings.......................................................... 839
Section 1000 - Drive Motor..................................................................... 839
Figure # 1700-004 Electrical Drive Motor................................................... 841
Figure # 1700-006 Electrical Drive Motor................................................... 843
Section 2000 - Drive Gear/Transmission......................................................... 843
Figure # 2550-002 Mechanical Drive Gear Unit............................................... 845
Section 3000 - Brake/Wheel System.............................................................. 845
Figure # 3300-002 Parking Brake System..................................................... 847
Figure # 3360-000 Brake Drum/Disc Assembly................................................. 849
Figure # 3530-001 Drive Wheel.............................................................. 851
Figure # 3540-004 Support/Swivel Wheel..................................................... 853
Figure # 3550-006 Fork/Support Arm/Outrigger Wheels........................................ 855
Figure # 3560-002 Stabilizer Wheel......................................................... 857
Figure # 3560-003 Stabilizer Wheel (Spring Loaded)......................................... 859
Figure # 3580-000 Guide Wheels............................................................. 861
Section 4000 - Steering System................................................................. 861
Figure # 4110-000 Steering Arm/Wheel (Tiller Arm).......................................... 863
Figure # 4110-011 Steering Arm/Wheel (Control Head Assembly)............................... 865
Figure # 4110-020 Steering Arm/Wheel (Walk Along Knob Control Head Assembly)............... 867
Figure # 4180-001 Steering/Radial Bearing.................................................. 869
Section 5000 - Electrical System............................................................... 869
Figure # 5160-013 General Alarm Signal..................................................... 871
Figure # 5180-004 Current Collector, Cable Drum............................................ 873
Figure # 5190-011 Battery Cut Out Contactor/Plug........................................... 875
Figure # 5190-014 Battery Cut Out Contactor/Plug (Battery Connector)....................... 877
Figure # 5230-003 Voltage/Battery Indicator................................................ 879
Figure # 5290-001 Hourmeter/Speedometer.................................................... 881
Figure # 5310-025 Start/Stop Switch........................................................ 883
Figure # 5330-011 Speed Controls........................................................... 885
Figure # 5360-001 Relay, Electrical Modules................................................ 887
Figure # 5390-003 Control Cables/Harness (Handle Head)..................................... 889
Figure # 5390-031 Control Cables/Harness (24 Volt, 300 Amp System)......................... 891
Figure # 5390-032 Control Cables/Harness (12 Volt RMX)..................................... 893
Figure # 5390-033 Control Cables/Harness (24 Volt, 400 Amp System)......................... 895
Figure # 5430-018 Motor Cables, Resistors (24 Volt, 300 Amp System)........................ 897
Figure # 5430-019 Motor Cables, Resistors (12 Volt RMX).................................... 899
Figure # 5430-021 Motor Cables, Resistors (24 Volt, 400 Amp System)........................ 901
Figure # 5435-003 Contactor Panel (12 Volt, RMX)........................................... 903
Figure # 5440-001 Direction Contactors..................................................... 905
Figure # 5460-018 Transistor Panel (24 Volt, 300 Amp System)............................... 907
Figure # 5460-019 Transistor Panel (24 Volt, 400 Amp System)............................... 909
Figure # 5460-020 Transistor Panel (12 Volt)............................................... 911
Figure # 5510-011 Micro Switches........................................................... 913
Figure # 5810-012 Pump Motor (12 Volt)..................................................... 915
Figure # 5810-013 Pump Motor (24 Volt)..................................................... 917
Section 6000 - Hydraulic System................................................................ 917
Figure # 6100-002 Hydraulic Pump........................................................... 919
Figure # 6100-020 Hydraulic Pump........................................................... 921
Figure # 6125-017 Hoses, Pipes, Connections, Mounting Points............................... 923
Section 7000 - Operating Function - Lifting Mast/Cylinder...................................... 923
Figure # 7310-011 Lift Cylinder............................................................ 925
Figure # 7400-000 Lift and Carrying Devices (Tilting Package Guard)........................ 927
Figure # 7400-001 Lift and Carrying Devices (Removable Load Backrest)...................... 929
Section 9000 - Options/Attachments............................................................. 929
Figure # 9660-007 Electrical Heater (24 Volt).............................................. 931
Figure # 9660-008 Electrical Heater........................................................ 933
Figure # 9910-000 Electrical Controllers (Handset)......................................... 935
Back Cover..................................................................................... 936
Front Cover.................................................................................... 937
Parts Ordering Instructions.................................................................... 938
General Information............................................................................ 939
Index.......................................................................................... 941
0000 Chassis................................................................................... 944
0300-000 Frame/Chassis..................................................................... 945
0340-007 Inspection Covers (Shields & Guards).............................................. 949
0340-018 Inspection Covers ("EE" Electrical Box)........................................... 951
0340-019 Inspection Covers (Splash Guard).................................................. 953
0390-003 Battery Compartment Parts......................................................... 955
0640-016 Drivers Controls (Speed & Direction).............................................. 957
0640-020 Drivers Controls (Hand Rail)...................................................... 959
0640-015 Drivers Protection (Reverser)..................................................... 961
0850-004 Signs, Warnings................................................................... 963
1000 Drive Motor............................................................................... 964
1700-004 Electrical Drive Motor (24 Volt 300/400 Amp Traction System)...................... 965
1700-006 Electrical Drive Motor (12 Volt).................................................. 967
2000 Drive Gear/Transmission................................................................... 968
2550-002 Mechanical Drive Gear Unit........................................................ 969
3000 Brake/Wheel System........................................................................ 970
3300-002 Parking Brake System.............................................................. 971
3360-000 Brake Drum/Disc Assembly.......................................................... 973
3530-001 Drive Wheel....................................................................... 975
3540-004 Support/Swivel Wheel.............................................................. 977
3550-006 Fork/Support Arm/Outrigger Wheels................................................. 979
3560-002 Stabilizer Wheel.................................................................. 981
3560-003 Stabilizer Wheel (Spring Loaded).................................................. 983
3580-000 Guide Wheels...................................................................... 985
4000 Steering System........................................................................... 986
4110-010 Steering Arm/Wheel (Tiller Arm)................................................... 987
4110-011 Steering Arm/Wheel (Control Head Assembly)........................................ 989
4110-020 Steering Arm/Wheel (Walk Along Knob Control Head Assembly)........................ 991
4180-001 Steering/Radial Bearing........................................................... 993
5000 Electrical System......................................................................... 994
5160-013 General Alarm Signal.............................................................. 995
5180-004 Current Collector, Cable Drum..................................................... 997
5190-011 Battery Cut Out Contactor/Plug (300/400 Amp Traction System)...................... 999
5190-014 Battery Cut Out Contactor/Plug (Battery Connector)................................1001
5230-003 Voltage/Battery Indicator.........................................................1003
5290-001 Hourmeter/Speedometer.............................................................1005
5310-017 Start/Stop Switch.................................................................1007
5330-011 Speed Controls....................................................................1009
5360-001 Relay, Electrical Modules (12 Volt)...............................................1011
5390-003 Control Cables/Harness............................................................1013
5390-031 Control Cables/Harness (24 Volt, 300 Amp System)..................................1015
5390-032 Control Cables/Harness (12 Volt RMX)..............................................1017
5390-033 Control Cables/Harness (24 Volt, 400 Amp System)..................................1019
5430-018 Motor Cables, Resistors (24 Volt, 300 Amp System).................................1021
5430-019 Motor Cables, Resistors (12 Volt RMX).............................................1023
5430-021 Motor Cables, Resistors (24 Volt, 400 Amp System).................................1025
5435-003 Contactor Panel (12 Volt, RMX)....................................................1027
5440-001 Direction Contactors..............................................................1029
5460-018 Transistor Panel (24 Volt, 300 Amp System)........................................1031
5460-019 Transistor Panel (24 Volt, 400 Amp System)........................................1033
5460-020 Transistor Panel (12 Volt)........................................................1035
5510-011 Micro Switches....................................................................1037
5810-012 Pump Motor (12 Volt)..............................................................1039
5810-013 Pump Motor (24 Volt)..............................................................1041
6000 Hydraulic System..........................................................................1042
6100-020 Hydraulic Pump....................................................................1043
6125-017 Hoses, Pipes, Connections, Mounting Points........................................1045
7000 Operating Function - Lifting Mast/Cylinder................................................1046
7310-011 Lift Cylinder.....................................................................1047
7400-000 Lift and Carrying Devices (Tilting Package Guard).................................1049
7400-001 Lift and Carrying Devices (Removable Load Backrest)...............................1051
9000 Options/Attachments.......................................................................1052
9660-007 Electrical Heater (24 Volt).......................................................1053
9660-008 Electrical Heater.................................................................1055
9910-000 Electrical Controllers (Handset)..................................................1057
Back Cover.....................................................................................1058
Front Cover....................................................................................1059
Parts Ordering Instructions....................................................................1060
General Information............................................................................1061
Index..........................................................................................1064
0000 Chassis................................................................................... 0
0300-000 Frame / Chassis................................................................... 0
0340-000 Inspection covers (Shields & guards).............................................. 0
0341-000 Inspection covers (“EE” electrical box)........................................... 0
0342-000 Inspection covers (Splash guard).................................................. 0
0390-000 Battery compartment parts......................................................... 0
0640-000 Drivers controls (Speed & direction).............................................. 0
0641-000 Drivers controls (Hand rail)...................................................... 0
0840-000 Driver protection (Reverser)...................................................... 0
0850-000 Signs, warnings................................................................... 0
1000 Motors.................................................................................... 0
1750-000 Pump motor (12 Volt).............................................................. 0
1750-100 Pump motor (24 Volt).............................................................. 0
1760-000 Drive motor (12 Volt)............................................................. 0
1760-101 Drive motor (24 Volt)............................................................. 0
2000 Transmission/Drive Gear................................................................... 0
2550-000 Mechanical drive gear unit........................................................ 0
3000 Brake/Wheel System........................................................................ 0
3300-000 Parking brake system.............................................................. 0
3360-000 Brake drum / disc assembly........................................................ 0
3530-000 Drive wheel....................................................................... 0
3540-000 Support / swivel wheel............................................................ 0
3550-000 Load wheels....................................................................... 0
3560-000 Caster wheel...................................................................... 0
3560-100 Caster wheel, spring Loaded....................................................... 0
3580-000 Guide wheels...................................................................... 0
4000 Steering System........................................................................... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP...................... 0
4111-000 Steering arm / wheel (Control head assembly)...................................... 0
4111-100 Steering arm / wheel (Walk along knob control head assembly)...................... 0
4180-000 Steering / radial bearing......................................................... 0
5000 Electrical System......................................................................... 0
5160-000 Horn.............................................................................. 0
5180-000 Static strap...................................................................... 0
5190-000 Battery connector................................................................. 0
5192-100 300 Amp system line contactor..................................................... 0
5192-200 200/300 Amp system “EE” line contactor............................................ 0
5230-000 Voltage / battery indicator....................................................... 0
5290-000 Hourmeter / speedometer........................................................... 0
5310-000 Start / stop switch............................................................... 0
5330-000 Speed controls.................................................................... 0
5360-000 Electrical modules (12 Volt )..................................................... 0
5390-000 Control cables / harness (Handle head)............................................ 0
5390-100 Control cables / harness (12 Volt RMX)............................................ 0
5390-200 Control cables / harness (24 Volt, 300 Amp system)................................ 0
5390-300 Control cables / harness (24 Volt, 400 Amp system)................................ 0
5430-000 Motor cables, resistors (12 Volt RMX)............................................. 0
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)................................. 0
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)................................. 0
5435-000 Contactor panel (12 Volt, RMX )................................................... 0
5440-000 Direction contactors.............................................................. 0
5450-000 Speed contactors 24 Volt (1A)..................................................... 0
5450-100 Speed contactors (Field weakening)................................................ 0
5460-000 Transistor panel (12 Volt)........................................................ 0
5460-100 Transistor panel (24 Volt, 300 Amp system)........................................ 0
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP............ 0
5510-000 Micro switches.................................................................... 0
5521-000 Relay............................................................................. 0
5910-000 Control circuit breaker........................................................... 0
5911-000 Power circuit breaker............................................................. 0
5921-000 Solenoid.......................................................................... 0
6000 Hydraulic System.......................................................................... 0
6100-000 Hydraulic pump.................................................................... 0
6100-001 Hydraulic pump.................................................................... 0
6125-001 Hoses, pipes, connections, mounting points........................................ 0
6420-000 Lift cylinder..................................................................... 0
6420-001 Lift cylinder (With grease fitting)............................................... 0
7000 Operating Function - Lifting Device....................................................... 0
8000 Peripheral/Installation Equipment......................................................... 0
9000 Options/Attachments....................................................................... 0
9660-000 Electrical heater (24 Volt)....................................................... 0
9660-100 Electrical heater................................................................. 0
9720-000 Tilting package guard............................................................. 0
9730-000 Removable load backrest........................................................... 0
10000 Tools.................................................................................... 0
10010-00 Electrical controllers (Handset).................................................. 0
10020-00 Special tools and lubrications.................................................... 0
Back Cover.....................................................................................1224
Front Cover.................................................................................... 0
Parts Ordering Instructions.................................................................... 0
General Information............................................................................ 0
Index.......................................................................................... 0
0000 Chassis................................................................................... 0
0300-000 Frame / Chassis Serial Number 25268001 - UP....................................... 0
0340-000 Inspection covers (Shields & guards).............................................. 0
0341-000 Inspection covers (“EE” electrical box)........................................... 0
0342-000 Inspection covers (Splash guard).................................................. 0
0390-000 Battery compartment parts......................................................... 0
0640-000 Drivers controls (Speed & direction).............................................. 0
0641-000 Drivers controls (Hand rail)...................................................... 0
0840-000 Driver protection (Reverser)...................................................... 0
0850-000 Signs, warnings................................................................... 0
1000 Motors.................................................................................... 0
1750-000 Pump motor (12 Volt).............................................................. 0
1750-100 Pump motor (24 Volt).............................................................. 0
1760-000 Drive motor (12 Volt)............................................................. 0
1760-101 Drive motor (24 Volt)............................................................. 0
2000 Transmission / Drive Gear................................................................. 0
2550-000 Mechanical drive gear unit........................................................ 0
3000 Brake / Wheel System...................................................................... 0
3300-000 Parking brake system.............................................................. 0
3360-000 Brake drum / disc assembly........................................................ 0
3530-000 Drive wheel....................................................................... 0
3540-000 Support / swivel wheel............................................................ 0
3550-000 Load wheels....................................................................... 0
3560-000 Caster wheel...................................................................... 0
3560-100 Caster wheel, spring Loaded....................................................... 0
3580-000 Guide wheels Serial Number 25268001 - UP.......................................... 0
4000 Steering System........................................................................... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP...................... 0
4111-000 Steering arm / wheel (Control head assembly)...................................... 0
4111-100 Steering arm / wheel (Walk along knob control head assembly)...................... 0
4180-000 Steering / radial bearing......................................................... 0
5000 Electrical System......................................................................... 0
5160-000 Horn.............................................................................. 0
5180-000 Static strap...................................................................... 0
5190-000 Battery connector................................................................. 0
5192-100 300 Amp system line contactor..................................................... 0
5192-200 200/300 Amp system “EE” line contactor............................................ 0
5230-000 Voltage / battery indicator....................................................... 0
5290-000 Hourmeter / speedometer........................................................... 0
5310-000 Start / stop switch............................................................... 0
5330-000 Speed controls.................................................................... 0
5360-000 Electrical modules (12 Volt )..................................................... 0
5390-000 Control cables / harness (Handle head)............................................ 0
5390-100 Control cables / harness (12 Volt RMX)............................................ 0
5390-200 Control cables / harness (24 Volt, 300 Amp system)................................ 0
5390-300 Control cables / harness (24 Volt, 400 Amp system)................................ 0
5430-000 Motor cables, resistors (12 Volt RMX)............................................. 0
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)................................. 0
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)................................. 0
5435-000 Contactor panel (12 Volt, RMX )................................................... 0
5440-000 Direction contactors.............................................................. 0
5450-000 Speed contactors 24 Volt (1A)..................................................... 0
5450-100 Speed contactors (Field weakening)................................................ 0
5460-000 Transistor panel (12 Volt)........................................................ 0
5460-100 Transistor panel (24 Volt, 300 Amp system)........................................ 0
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP............ 0
5510-000 Micro switches.................................................................... 0
5521-000 Relay............................................................................. 0
5910-000 Control circuit breaker........................................................... 0
5911-000 Power circuit breaker............................................................. 0
5921-000 Solenoid.......................................................................... 0
6000 Hydraulic System.......................................................................... 0
6100-000 Hydraulic pump.................................................................... 0
6100-001 Hydraulic pump.................................................................... 0
6125-001 Hoses, pipes, connections, mounting points........................................ 0
6420-000 Lift cylinder..................................................................... 0
6420-001 Lift cylinder (With grease fitting)............................................... 0
7000 Operating Function - Lifting Device....................................................... 0
8000 Peripheral / Installation Equipment....................................................... 0
9000 Options / Attachments..................................................................... 0
9660-000 Electrical heater (24 Volt)....................................................... 0
9660-100 Electrical heater................................................................. 0
9720-000 Tilting package guard............................................................. 0
9730-000 Removable load backrest........................................................... 0
10000 Tools.................................................................................... 0
10010-000 Electrical controllers (Handset)................................................. 0
10020-000 Special tools and lubrications................................................... 0
11000 Numerical Index.......................................................................... 0
HMX/RMX Electical Truck Numerical Index.................................................... 0
Back Cover..................................................................................... 0
Front Cover.................................................................................... 0
Parts Ordering Instructions.................................................................... 0
General Information............................................................................ 0
Index.......................................................................................... 0
0000 Chassis................................................................................... 0
0300-001 Frame / Chassis Serial Number 29249001 - UP....................................... 0
0340-000 Inspection covers (Shields & guards).............................................. 0
0341-000 Inspection covers (“EE” electrical box)........................................... 0
0342-000 Inspection covers (Splash guard).................................................. 0
0390-000 Battery compartment parts......................................................... 0
0640-000 Drivers controls (Speed & direction).............................................. 0
0641-000 Drivers controls (Hand rail)...................................................... 0
0840-000 Driver protection (Reverser)...................................................... 0
0850-001 Signs, warnings Serial Number 31136001 - UP....................................... 0
1000 Motors.................................................................................... 0
1750-000 Pump motor (12 Volt).............................................................. 0
1750-100 Pump motor (24 Volt).............................................................. 0
1760-000 Drive motor (12 Volt)............................................................. 0
1760-100 Drive motor (24 Volt)............................................................. 0
1760-101 Drive motor (24 Volt)............................................................. 0
2000 Transmission / Drive Gear................................................................. 0
2550-000 Mechanical drive gear unit........................................................ 0
3000 Brake / Wheel System...................................................................... 0
3300-000 Parking brake system.............................................................. 0
3360-000 Brake drum/disc assembly.......................................................... 0
3530-000 Drive wheel....................................................................... 0
3540-000 Support / swivel wheel............................................................ 0
3550-000 Load wheels....................................................................... 0
3560-000 Caster wheel...................................................................... 0
3560-100 Caster wheel, spring Loaded....................................................... 0
3580-001 Guide wheels Serial Number 29249001 - UP.......................................... 0
3580-100 Glide entry Serial Number 29249001 - UP........................................... 0
4000 Steering System........................................................................... 0
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP...................... 0
4111-000 Steering arm / wheel (Head)....................................................... 0
4111-100 Steering arm / wheel (Walk along knob control head assembly)...................... 0
4180-000 Steering / radial bearing......................................................... 0
5000 Electrical System......................................................................... 0
5160-000 Horn.............................................................................. 0
5180-000 Static strap...................................................................... 0
5190-000 Battery connector................................................................. 0
5192-100 300 Amp system line contactor..................................................... 0
5192-200 200/300 Amp system “EE” line contactor............................................ 0
5230-000 Voltage / battery indicator....................................................... 0
5290-000 Hourmeter / speedometer........................................................... 0
5310-001 Start / stop switch Serial Number 31136001 - UP................................... 0
5330-000 Speed controls.................................................................... 0
5360-000 Electrical modules (12 Volt )..................................................... 0
5390-000 Control cables / harness (Handle head)............................................ 0
5390-100 Control cables / harness (12 Volt RMX)............................................ 0
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP.... 0
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP.... 0
5430-000 Motor cables, resistors (12 Volt RMX)............................................. 0
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)................................. 0
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)................................. 0
5435-000 Contactor panel (12 Volt, RMX )................................................... 0
5440-000 Direction contactors.............................................................. 0
5450-000 Speed contactors 24 Volt (1A)..................................................... 0
5450-100 Speed contactors (Field weakening)................................................ 0
5460-000 Transistor panel (12 Volt)........................................................ 0
5460-100 Transistor panel (24 Volt, 300 Amp system)........................................ 0
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP............ 0
5510-000 Micro switches.................................................................... 0
5521-000 Relay............................................................................. 0
5910-000 Control circuit breaker........................................................... 0
5911-000 Power circuit breaker............................................................. 0
5921-000 Solenoid.......................................................................... 0
6000 Hydraulic System.......................................................................... 0
6100-000 Hydraulic pump.................................................................... 0
6100-001 Hydraulic pump.................................................................... 0
6125-001 Hoses, pipes, connections, mounting points........................................ 0
6420-001 Lift cylinder Serial Number 29248001 - UP......................................... 0
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP................... 0
7000 Operating Function - Lifting Device....................................................... 0
8000 Peripheral / Installation Equipment....................................................... 0
9000 Options / Attachments..................................................................... 0
9660-000 Electrical heater (24 Volt)....................................................... 0
9660-100 Electrical heater................................................................. 0
9720-000 Tilting package guard............................................................. 0
9730-000 Removable load backrest........................................................... 0
10000 Tools.................................................................................... 0
10010-000 Electrical controllers (Handset)................................................. 0
10020-000 Special tools and lubrications................................................... 0
11000 Alphabetical/ Numerical Index............................................................ 0
Alphabetical Index......................................................................... 0
Numerical Index............................................................................ 0
Back Cover..................................................................................... 0
Front Cover.................................................................................... 0
Parts Ordering Instructions.................................................................... 0
General Information............................................................................ 0
Index.......................................................................................... 0
0000 Chassis................................................................................... 0
0300-001 Frame / Chassis Serial Number 29249001 - UP....................................... 0
0340-001 Inspection covers (Shields & guards).............................................. 0
0341-000 Inspection covers (“EE” electrical box)........................................... 0
0342-000 Inspection covers (Splash guard).................................................. 0
0390-000 Battery compartment parts......................................................... 0
0640-000 Drivers controls (Speed & direction).............................................. 0
0641-000 Drivers controls (Hand rail)...................................................... 0
0840-000 Driver protection (Reverser)...................................................... 0
0850-002 Signs, warnings Serial Number 31136001 - UP....................................... 0
1000 Motors.................................................................................... 0
1750-000 Pump motor (12 Volt) Serial Number 241341 - UP.................................... 0
1750-101 24 Volt Pump motor Serial number 32007001 - UP.................................... 0
1760-000 Drive motor (12 Volt) Serial Number 241341 - UP................................... 0
1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP................................. 0
2000 Transmission / Drive Gear................................................................. 0
2550-000 Mechanical drive gear unit........................................................ 0
3000 Brake / Wheel System...................................................................... 0
3300-000 Parking brake system.............................................................. 0
3360-000 Brake drum/disc assembly.......................................................... 0
3530-000 Drive wheel....................................................................... 0
3540-000 Support / swivel wheel............................................................ 0
3550-000 Load wheels....................................................................... 0
3560-000 Caster wheel...................................................................... 0
3560-100 Caster wheel, spring Loaded....................................................... 0
3580-001 Guide wheels Serial Number 29249001 - UP.......................................... 0
3580-100 Glide entry Serial Number 29249001 - UP........................................... 0
4000 Steering System........................................................................... 0
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP...................... 0
4111-000 Steering arm / wheel (Head)....................................................... 0
4111-100 Steering arm / wheel (Walk along knob control head assembly)...................... 0
4180-000 Steering / radial bearing......................................................... 0
5000 Electrical System......................................................................... 0
5160-000 Horn.............................................................................. 0
5180-000 Static strap...................................................................... 0
5190-000 Battery connector................................................................. 0
5192-100 300 Amp system line contactor..................................................... 0
5192-200 200/300 Amp system “EE” line contactor............................................ 0
5230-000 Voltage / battery indicator....................................................... 0
5290-000 Hourmeter / speedometer........................................................... 0
5310-001 Start / stop switch Serial Number 31136001 - UP................................... 0
5330-000 Speed controls.................................................................... 0
5360-000 Electrical modules (12 Volt )..................................................... 0
5390-000 Control cables / harness (Handle head)............................................ 0
5390-100 Control cables / harness (12 Volt RMX)............................................ 0
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP.... 0
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP.... 0
5430-000 Motor cables, resistors (12 Volt RMX)............................................. 0
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)................................. 0
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)................................. 0
5435-000 Contactor panel (12 Volt, RMX )................................................... 0
5440-000 Direction contactors.............................................................. 0
5450-000 Speed contactors 24 Volt (1A)..................................................... 0
5450-100 Speed contactors (Field weakening)................................................ 0
5460-000 Transistor panel (12 Volt)........................................................ 0
5460-100 Transistor panel (24 Volt, 300 Amp system)........................................ 0
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP............ 0
5510-000 Micro switches.................................................................... 0
5521-000 Relay............................................................................. 0
5910-000 Control circuit breaker........................................................... 0
5911-000 Power circuit breaker............................................................. 0
5921-000 Solenoid.......................................................................... 0
6000 Hydraulic System.......................................................................... 0
6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP................................. 0
6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP............ 0
6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP............ 0
6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP............. 0
6420-001 Lift cylinder Serial Number 29248001 - UP......................................... 0
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP................... 0
7000 Operating Function - Lifting Device....................................................... 0
8000 Peripheral / Installation Equipment....................................................... 0
9000 Options / Attachments..................................................................... 0
9660-000 Electrical heater (24 Volt)....................................................... 0
9660-100 Electrical heater................................................................. 0
9720-000 Tilting package guard............................................................. 0
9730-000 Removable load backrest........................................................... 0
10000 Tools.................................................................................... 0
10010-000 Electrical controllers (Handset)................................................. 0
10020-000 Special tools and lubrications................................................... 0
11000 Alphabetical/ Numerical Index............................................................ 0
Alphabetical Index......................................................................... 0
Numerical Index............................................................................ 0
Back Cover..................................................................................... 0
Front Cover....................................................................................1775
Parts Ordering Instructions....................................................................1776
General Information............................................................................1777
Alphabetical Index.............................................................................1779
Figure # 0.1 Decals and Parts List Assembly....................................................1780
Figure # 1.1 Handle and Transmission Installation..............................................1782
Figure # 1.2 Walk Along Knob Control Handle Head Assembly......................................1784
Figure # 1.3 Transmission Assembly.............................................................1786
Figure # 2.1 Electrical Schematic..............................................................1788
Figure # 2.2 Electrical Schematic Symbols......................................................1789
Figure # 2.3 Electrical Assembly...............................................................1790
Figure # 2.4 Electrical Panel Assembly.........................................................1792
Figure # 2.5 Forward & Rearward Contactor Assembly.............................................1794
Figure # 2.6 1A Contactor Assembly.............................................................1796
Figure # 2.7 Pump Motor Assembly...............................................................1798
Figure # 2.8 Drive Motor Assembly..............................................................1800
Figure # 3.1 Hydraulic Schematic...............................................................1802
Figure # 3.2 Hydraulic Schematic Symbols.......................................................1803
Figure # 3.3 Hydraulic System Assembly.........................................................1804
Figure # 3.4 Hydraulic Pump and Motor..........................................................1806
Figure # 4.1 Frame Assembly....................................................................1808
Figure # 4.2 Load Wheel Assembly...............................................................1810
Figure # 4.3 Hand Rail Assembly................................................................1812
Figure # 4.4 Caster Torsion Rod Assembly.......................................................1814
Figure # 4.5 Caster Assembly...................................................................1816
Figure # 4.6 Battery Rollers and Frame Assembly................................................1818
Figure # 4.7 Shields and Guards................................................................1820
Figure # 4.8 Tilting Package Guard Assembly....................................................1822
Figure # 10.1 Special Tools and Lubrications...................................................1824
Numerical Index................................................................................1827
Back Cover.....................................................................................1834
Addendum, HMX-50...............................................................................1835
Fig02010 HMX 24 Volt Electrical Schematic......................................................1837
Fig02012 HMX 24 Volt Electrical Assembly.......................................................1839DESCRIPTION:
BT Prime-Mover HMX/RMX Parts Manuals – PDF DOWNLOAD
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
