BT Prime Mover OE-15C Electric Order Selector Repair Manual – PDF DOWNLOAD

Description

BT Prime Mover OE-15C Electric Order Selector Repair Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime Mover OE-15C Electric Order Selector Repair Manual – PDF DOWNLOAD

Language : English
Pages : 159
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime Mover OE-15C Electric Order Selector Repair Manual – PDF DOWNLOAD

Front Cover 1
Index 3
Specifications 4
1 0 Electrical 4
2 0 Speeds 5
3 0 Hydraulic 5
4 0 Tires and Wheels 6
5 0 Fluids and Lubricants 6
6 0 SCR Card Settings 7
7 0 Torque Specifications 7
Maintenance and Lubrication Chart 8
Planned Maintenance Schedule 10
Adjustments 11
1 0 Brake 11
3 0 Brake Interlock Switch 14
5 0 Steering 15
6 0 Lift Chain Adjustment 16
11 0 Speed Limiting Switch Adjustment 16
12 0 SCR Card Adjustments 16
Load Wheel Replacement 17
Drive Tire Replacement 18
Prestolite Motor Service Instructions 19
Cleaning 19
Visual Inspection 19
Testing 19
Armature 20
Frame and Field Service Notes 20
Field Coil Installation 20
Assembly and Testing 21
Electric Motor Repair 21
Service Procedures 21
Cleaning 23
Visual Inspection 23
2 0 Drive Motor 25
3 0 Lift Motor 25
12 Volt Drive Motor Assembly 26
24 Volt Drive Motor 27
Exploded View of Typical ML Motor 28
Electrical Wiring 29
The SCR System 29
EV-100 SCR Control 30
EV-100 Operating and Maintenance Instructions 32
Basics of Circuit Operations 32
Control Features 32
General Maintenance Instructions 34
Troubleshooting Instructions 35
EV100 Customer Terminal Functions 36
Trimpot Location for EV100 Logic Card 37
Resistor 38
EV-100 39
Troubleshooting – Electrical 40
Control Circuit 40
Power Circuit 40
Brake 41
Lift 42
Resistor Controlled Machines 43
No Travel Forward 43
No Travel Rearward 44
No Second Speed 45
No Third Speed 46
EV-100 Operating and Maintenance Instructions 48
Checking Components 55
Replacement of EV-100 Components 59
Electrical Troubleshooting 60
No Lowering 60
Hydraulics 62
Lift Pump 62
Solenoid Valve 62
No Lift 63
No Lowering 63
Mast Drifts 63
Lift Cylinder Leaks 64
Transmission 66
Mast Shimming 71
Shimming Instructions 71
Front Cover 72
Index 74
Specifications 75
1 0 Electrical 75
2 0 Speeds 76
3 0 Hydraulic 76
4 0 Tires and Wheels 77
5 0 Fluids and Lubricants 77
6 0 SCR Card Settings 78
7 0 Torque Specifications 78
Maintenance & Lubrication Chart 79
Planned Maintenance Schedule 81
Adjustments 82
1 0 Brake 82
22:1 Transmission Assembly 83
3 0 Brake Interlock Switch 85
5 0 Steering 86
6 0 Lift Chain Adjustment 87
11 0 Speed Limiting Switch Adjustment 87
12 0 SCR Card Adjustments 87
Load Wheel Replacement 88
Drive Tire Replacement 89
Motor Service Instructions 90
Cleaning 90
Visual Inspection 90
Testing 90
Armature 91
Frame and Field Service Notes 91
Field Coil Installation 91
Assembly and Testing 92
Electric Motor Repair 92
Service Procedures 92
Cleaning 94
Visual Inspection 94
2 0 Drive Motor 96
3 0 Lift Motor 96
12 Volt Drive Motor Assembly 97
24 Volt Drive Motor 98
Exploded View of Typical ML Motor 99
Electrical Wiring 100
The SCR System 100
EV-100 Operating and Maintenance Instructions 103
Basics of Circuit Operations 103
Control Features 103
General Maintenance Instructions 105
Troubleshooting Instructions 106
EV100 Customer Terminal Functions 107
Trimpot Location for EV100 Logic Card 108
Resistor 109
Diagram 110
Troubleshooting – Electrical 111
Control Circuit 111
Close Key Switch 111
Close Foot Pedal Switch 111
Power Circuit 111
Brake Does Not Release 112
Control Circuits 113
Power Circuit 113
No Travel Forward 114
Close Forward Contactor 114
No Travel Rearward 115
Close Reverse Contactor 115
No Second Speed 116
Control Circuit 116
Power Circuit 117
No Third Speed 117
Power Circuit 118
Table 1 – Failures that Cause Reduced or no Motor Torque with SCR Controls 119
Table 2 – Failures that Cause Full or no Motor Torque with SCR Control 122
Table 3 – Misoperation of Other Features 123
Checking Components 126
Replacement of EV-100 Components 130
Diagram 131
Curtis PMC Control for OE15C Order Selector 132
Introduction 132
Operating Instructions 132
Troubleshooting 132
Control and Power Circuits 133
Troubleshooting Charts 134
Hydraulics 150
Lift Pump 150
Solenoid Valve 150
No Lift 151
No Lowering 151
Mast Drifts 151
Lift Cylinder Leaks 152
Lift Cylinder Section 153
22:1 Transmission 154
Removal 154
Assembly 155
Transmission Assembly 158
Mast Shimming 159
Lift Platform Removal 159
Inner Column Removal 159
Shimming Instructions 159

S.V 12/01/2025