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BT Prime-Mover OE35 Master Parts Manual – PDF
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Description
BT Prime-Mover OE35 Master Parts Manuals – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover OE35 Master Parts Manuals – PDF DOWNLOAD
Language : English
Pages : 783
Downloadable : Yes
File Type : PDF
309824-000 1999_January
309824-000 1999_October
309824-000 2002_February
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover OE35 Master Parts Manuals – PDF DOWNLOAD
Front Cover............................................................................................. 2 Parts Ordering Instructions............................................................................. 3 General Information..................................................................................... 4 Index................................................................................................... 9 0000 Chassis............................................................................................ 14 0300-000 Frame / chassis............................................................................ 16 0340-000 Inspection covers (Shields & guards)....................................................... 18 0340-100 Inspection covers (Lift platform).......................................................... 20 0341-000 Inspection covers (“EE” electrical box).................................................... 22 0390-000 Battery compartment parts.................................................................. 24 0560-000 Platform................................................................................... 26 0640-000 Driver controls (Brake pedal).............................................................. 28 0641-000 Driver controls (Pallet clamp)............................................................. 30 0642-000 Driver controls (Control handle)........................................................... 32 0820-000 Finger guards.............................................................................. 34 0850-000 Decals, warnings, and manuals.............................................................. 36 1000 Motor.............................................................................................. 38 1710-000 Steering pump motor (24 Volt).............................................................. 40 1710-100 Steering pump motor (36 Volt).............................................................. 42 1750-000 Pump motor (Lift pump)..................................................................... 44 1760-000 Drive motor (24 Volt)...................................................................... 46 1760-100 Drive motor (36 Volt)...................................................................... 48 2000 Transmission/Drive Gear............................................................................ 50 2550-000 Transmission assembly...................................................................... 52 3000 Brake/Wheel System................................................................................. 54 3150-000 Brake cylinder............................................................................. 56 3300-000 Parking brake system....................................................................... 58 3530-000 Drive wheel................................................................................ 60 3540-000 Swivel caster wheel........................................................................ 62 3550-000 Single load wheels......................................................................... 64 3550-100 Tandem articulated load wheels............................................................. 66 3560-000 Spring loaded caster....................................................................... 68 3580-000 Guide wheel................................................................................ 70 4000 Steering System.................................................................................... 72 4130-000 Torque generator assembly.................................................................. 74 4150-000 Steering pump and motor assembly........................................................... 76 4151-000 Steering pump assembly..................................................................... 78 4160-000 Servo motor (N.D.C. wire guidance)......................................................... 80 4170-000 2 Stage platform and mast steering linkage................................................. 82 4170-100 3 Stage platform and mast steering linkage................................................. 86 4170-200 Steering chain / linkage / wire (Main chassis)............................................. 90 4170-300 Steering chain / linkage / wire (N.D.C. Main chassis)...................................... 92 4180-000 Steering / radial bearing.................................................................. 94 5000 Electrical System.................................................................................. 96 5120-000 Lights (work lights and fan)............................................................... 98 5160-000 Horn.......................................................................................100 5180-000 Stick strap / chain........................................................................102 5190-000 Battery connector..........................................................................104 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)..........................106 5230-000 Voltage / battery indicator (LX dash display)..............................................108 5230-100 Voltage / battery indicator (Battery lift interrupt).......................................110 5230-200 Voltage / battery indicator................................................................112 5290-000 Hourmeter / speedometer....................................................................114 5310-000 Start / stop switch........................................................................116 5320-000 Travel direction switch....................................................................118 5360-000 Relays, electrical modules (N.D.C. wire guidance)..........................................120 5390-000 Control cables / harnesses (Main chassis)..................................................122 5390-100 Control cables / harnesses (N.D.C wire guidance)...........................................124 5391-000 Control cables / harnesses (Mast cables)...................................................126 5392-000 Control cables / harnesses (Lift platform).................................................128 5392-100 Control cables / harnesses (N.D.C wire guidance)...........................................130 5400-000 Contactor panel............................................................................132 5410-000 SCR panel..................................................................................134 5430-000 Motor cables, resistors....................................................................136 5440-000 Direction contactor........................................................................138 5450-000 Speed contactors (1A)......................................................................140 5610-000 Pump contactors (Lift pump) 24 Volt........................................................142 5610-100 Pump contactors (Lift pump) 36 Volt........................................................144 5611-000 Pump contactors (Steering pump)............................................................146 5760-000 Antennas (Wire guidance)...................................................................148 6000 Hydraulic System...................................................................................150 6110-000 Hydraulic tank.............................................................................152 6120-000 Hoses, pipes, connections, mounting points (Brake hose)....................................154 6120-100 Hoses, pipes, connections, mounting points (Control valve).................................156 6125-000 Hoses, pipes, connections, mounting points (Two stage mast)................................158 6125-100 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast).....................160 6130-000 Filters and housing........................................................................162 6140-000 Lift pump and motor assembly...............................................................164 6141-000 Lift pump assembly.........................................................................166 6160-000 Control valve..............................................................................168 6610-000 Lift cylinder (two stage mast).............................................................170 6615-000 Lift cylinder (three stage HIGH-VIS mast staging cylinder).................................172 6620-000 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder)...............................174 7000 Operating Function - Lifting Device................................................................176 7100-000 2 Stage mast...............................................................................178 7100-100 2 Stage mast outer column..................................................................180 7100-200 2 Stage mast inner column..................................................................182 7110-000 3 Stage mast...............................................................................184 7110-100 3 Stage mast outer column..................................................................186 7110-200 3 Stage mast intermediate column...........................................................188 7110-300 3 Stage mast inner column..................................................................190 7170-000 3 Stage mast lifting gear Serial Number 27135000 and Below.................................192 7170-001 3 Stage mast lifting gear Serial Number 27135001 and UP....................................194 7180-000 Slack chain................................................................................196 8000 Peripheral / Installation Equipment................................................................198 8200-000 Wire guidance controller (MICRO 70)........................................................200 8210-000 Guidance communication loop................................................................202 8510-000 Hand rail..................................................................................204 8520-000 Fire extinguisher..........................................................................206 8525-000 Safety belt, tether........................................................................208 9000 Options/Attachments................................................................................210 9360-000 Extra lights...............................................................................212 9370-000 Alarm......................................................................................214 9370-100 Blue warning strobe light..................................................................216 9370-200 Flashing warning light and strobe light....................................................218 9500-000 Lift forks.................................................................................220 9660-000 Electrical heater..........................................................................222 10000 Tools.............................................................................................224 10010-00 Special tools and lubrications.............................................................226 11000 Numerical Index...................................................................................228 Numerical Index.....................................................................................230 Back Cover..............................................................................................251 Front Cover.............................................................................................252 Parts Ordering Instructions.............................................................................254 General Information.....................................................................................255 Index...................................................................................................261 0000 Chassis............................................................................................266 0300-000 Frame / chassis............................................................................268 0340-000 Inspection covers (Shields & guards).......................................................270 0340-100 Inspection covers (Lift platform)..........................................................272 0341-000 Inspection covers (“EE” electrical box)....................................................274 0390-000 Battery compartment parts..................................................................276 0560-000 Platform...................................................................................278 0640-000 Driver controls (Brake pedal)..............................................................280 0641-000 Driver controls (Pallet clamp).............................................................282 0642-000 Driver controls (Control handle)...........................................................284 0820-000 Finger guards..............................................................................286 0850-000 Decals, warnings, and manuals..............................................................288 1000 Motors.............................................................................................290 1710-000 Steering pump motor (24 Volt)..............................................................292 1710-100 Steering pump motor (36 Volt)..............................................................294 1730-000 Steering motor Serial number 28247001 - UP.................................................296 1750-000 Pump motor (Lift pump).....................................................................298 1760-000 Drive motor (24 Volt)......................................................................300 1760-100 Drive motor (36 Volt)......................................................................302 2000 Transmission / Drive Gear..........................................................................304 2550-000 Transmission assembly......................................................................306 3000 Brake / Wheel System...............................................................................308 3150-000 Brake cylinder.............................................................................310 3300-000 Parking brake system.......................................................................312 3530-000 Drive wheel................................................................................314 3540-000 Swivel caster wheel........................................................................316 3550-000 Single load wheels.........................................................................318 3550-100 Tandem articulated load wheels.............................................................320 3560-000 Spring loaded caster.......................................................................322 3580-000 Guide wheel................................................................................324 4000 Steering System....................................................................................326 4130-000 Torque generator assembly..................................................................328 4150-000 Steering pump and motor assembly...........................................................330 4151-000 Steering pump assembly.....................................................................332 4160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000.......................334 4170-000 2 Stage platform and mast steering linkage.................................................336 4170-100 3 Stage platform and mast steering linkage.................................................340 4170-200 Steering chain / linkage / wire (Main chassis).............................................344 4170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000....346 4170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP..........348 4180-000 Steering / radial bearing..................................................................350 5000 Electrical System..................................................................................352 5120-000 Lights (work lights and fan)...............................................................354 5160-000 Horn.......................................................................................356 5180-000 Stick strap / chain........................................................................358 5190-000 Battery connector..........................................................................360 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)..........................362 5230-000 Voltage / battery indicator (LX dash display)..............................................364 5230-100 Voltage / battery indicator (Battery lift interrupt).......................................366 5230-200 Voltage / battery indicator................................................................368 5290-000 Hourmeter / speedometer....................................................................370 5310-000 Start / stop switch........................................................................372 5320-000 Travel direction switch....................................................................374 5360-000 Relays, electrical modules (N.D.C. wire guidance)..........................................376 5390-000 Control cables / harnesses (Main chassis)..................................................378 5390-100 Control cables / harnesses (N.D.C wire guidance)...........................................380 5391-000 Control cables / harnesses (Mast cables)...................................................382 5392-000 Control cables / harnesses (Lift platform).................................................384 5392-100 Control cables / harnesses (N.D.C wire guidance)...........................................386 5400-000 Contactor panel............................................................................388 5410-000 SCR panel..................................................................................390 5430-000 Motor cables, resistors....................................................................392 5440-000 Direction contactor........................................................................394 5450-000 Speed contactors (1A)......................................................................396 5610-000 Pump contactors (Lift pump) 24 Volt........................................................398 5610-100 Pump contactors (Lift pump) 36 Volt........................................................400 5611-000 Pump contactors (Steering pump)............................................................402 5760-000 Antennas (Wire guidance)...................................................................404 6000 Hydraulic System...................................................................................406 6110-000 Hydraulic tank.............................................................................408 6120-000 Hoses, pipes, connections, mounting points (Brake hose)....................................410 6120-100 Hoses, pipes, connections, mounting points (Control valve).................................412 6125-000 Hoses, pipes, connections, mounting points (Two stage mast)................................414 6125-100 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast).....................416 6130-000 Filters and housing........................................................................418 6140-000 Lift pump and motor assembly...............................................................420 6141-000 Lift pump assembly.........................................................................422 6160-000 Control valve..............................................................................424 6610-000 Lift cylinder (two stage mast).............................................................426 6615-000 Lift cylinder (three stage HIGH-VIS mast staging cylinder).................................428 6620-000 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder)...............................430 7000 Operating Function - Lifting Device................................................................432 7100-000 2 Stage mast...............................................................................434 7100-100 2 Stage mast outer column..................................................................436 7100-200 2 Stage mast inner column..................................................................438 7110-000 3 Stage mast...............................................................................440 7110-100 3 Stage mast outer column..................................................................442 7110-200 3 Stage mast intermediate column...........................................................444 7110-300 3 Stage mast inner column..................................................................446 7170-000 3 Stage mast lifting gear Serial Number 27135000 and Below.................................448 7170-001 3 Stage mast lifting gear Serial Number 27135001 and UP....................................450 7180-000 Slack chain................................................................................452 8000 Peripheral / Installation Equipment................................................................454 8200-000 Wire guidance controller (MICRO 70)........................................................456 8210-000 Guidance communication loop................................................................458 8510-000 Hand rail..................................................................................460 8520-000 Fire extinguisher..........................................................................462 8525-000 Safety belt, tether........................................................................464 9000 Options / Attachments..............................................................................466 9360-000 Extra lights...............................................................................468 9370-000 Alarm......................................................................................470 9370-100 Blue warning strobe light..................................................................472 9370-200 Flashing warning light and strobe light....................................................474 9500-000 Lift forks.................................................................................476 9660-000 Electrical heater..........................................................................478 10000 Tools.............................................................................................480 10010-000 Special tools and lubrications............................................................482 11000 Numerical Index...................................................................................484 OE35 Electical Truck Numerical Index................................................................486 Back Cover..............................................................................................503 Front Cover.............................................................................................504 Parts Ordering Instructions.............................................................................506 General Information.....................................................................................507 0000 Chassis............................................................................................516 0300-000 Frame / chassis............................................................................518 0340-000 Inspection covers (Shields & guards).......................................................520 0340-100 Inspection covers (Lift platform) (Replaced by 0340-1001)..................................522 0340-101 Inspection covers (Lift platform)..........................................................524 0341-000 Inspection covers (“EE” electrical box)....................................................526 0390-000 Battery compartment parts..................................................................528 0560-000 Platform...................................................................................530 0640-000 Driver controls (Brake pedal)..............................................................532 0641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)......................................534 0641-001 Driver controls (Pallet clamp).............................................................536 0642-000 Driver controls (Control handle)...........................................................538 0820-000 Finger guards..............................................................................540 0850-000 Decals, warnings, and manuals (Replace by 0850-001)........................................542 0850-001 Decals, warnings, and manuals..............................................................544 1000 Motors.............................................................................................546 1710-000 Steering pump motor (24 Volt)..............................................................548 1710-100 Steering pump motor (36 Volt)..............................................................550 1730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)..........................552 1730-001 Steering motor Serial number 28247001 - UP.................................................554 1750-000 Pump motor (Lift pump).....................................................................556 1760-000 Drive motor (24 Volt)......................................................................558 1760-100 Drive motor (36 Volt)......................................................................560 2000 Transmission / Drive Gear..........................................................................562 2550-000 Transmission assembly......................................................................564 3000 Brake / Wheel System...............................................................................566 3150-000 Brake cylinder.............................................................................568 3300-000 Parking brake system.......................................................................570 3530-000 Drive wheel................................................................................572 3540-000 Swivel caster wheel........................................................................574 3550-000 Single load wheels.........................................................................576 3550-100 Tandem articulated load wheels.............................................................578 3560-000 Spring loaded caster.......................................................................580 3580-000 Guide wheel................................................................................582 4000 Steering System....................................................................................584 4130-000 Torque generator assembly..................................................................586 4150-000 Steering pump and motor assembly...........................................................588 4151-000 Steering pump assembly.....................................................................590 4160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000.......................592 4170-000 Two stage platform and mast steering linkage...............................................594 4170-100 Three stage platform and mast steering linkage.............................................598 4170-200 Steering chain / linkage / wire (Main chassis).............................................602 4170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000....604 4170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP..........606 4180-000 Steering / radial bearing..................................................................608 5000 Electrical System..................................................................................610 5120-000 Lights (work lights and fan)...............................................................612 5160-000 Horn.......................................................................................614 5180-000 Stick strap / chain........................................................................616 5190-000 Battery connector..........................................................................618 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)..........................620 5230-000 Voltage / battery indicator (LX dash display)..............................................622 5230-100 Voltage / battery indicator (Battery lift interrupt).......................................624 5230-200 Voltage / battery indicator................................................................626 5290-000 Hourmeter / speedometer....................................................................628 5310-000 Start / stop switch........................................................................630 5320-000 Travel direction switch....................................................................632 5360-000 Relays, electrical modules (N.D.C. wire guidance)..........................................634 5390-000 Control cables / harnesses (Main chassis)..................................................636 5390-100 Control cables / harnesses (N.D.C wire guidance)...........................................638 5391-000 Control cables / harnesses (Mast cables)...................................................640 5392-000 Control cables / harnesses (Lift platform).................................................642 5392-100 Control cables / harnesses (N.D.C wire guidance)...........................................644 5400-000 Contactor panel............................................................................646 5410-000 SCR panel..................................................................................648 5430-000 Motor cables, resistors....................................................................650 5440-000 Direction contactor........................................................................652 5450-000 Speed contactors (1A)......................................................................654 5610-000 Pump contactors (Lift pump) 24 Volt........................................................656 5610-100 Pump contactors (Lift pump) 36 Volt........................................................658 5611-000 Pump contactors (Steering pump)............................................................660 5760-000 Antennas (Wire guidance) Serial number 26220000 and Below..................................662 5760-001 Antennas (Wire guidance) Serial number 26220001 -UP........................................664 6000 Hydraulic System...................................................................................666 6110-000 Hydraulic tank.............................................................................668 6120-000 Brake hose and steering lines..............................................................670 6120-100 Control valve and pump lines...............................................................672 6125-000 Two stage mast lines.......................................................................674 6125-100 Three stage mast lines (Replaced by 6125-101)..............................................676 6125-101 Three stage mast lines.....................................................................678 6130-000 Filters and housing........................................................................680 6140-000 Lift pump and motor assembly...............................................................682 6141-000 Lift pump assembly.........................................................................684 6160-000 Control valve..............................................................................686 6610-000 Two stage lift cylinder....................................................................688 6615-000 Three stage staging lift cylinder Serial number OE35030314001 and Below....................690 6615-001 Three stage staging lift cylinder Serial number OE35030314002 - UP.........................692 6620-000 Three stage mast freelift Lift cylinder....................................................694 7000 Operating Function - Lifting Device................................................................696 7100-000 Two stage mast.............................................................................698 7100-100 Two stage mast outer column................................................................700 7100-200 Two stage mast inner column................................................................702 7110-000 Three stage mast...........................................................................704 7110-100 Three stage mast outer column..............................................................706 7110-200 Three stage mast intermediate column.......................................................708 7110-300 Three stage mast inner column..............................................................710 7170-000 Three stage mast lifting gear Serial Number 27135000 and Below.............................712 7170-001 Three stage mast lifting gear Serial Number 27135001 and UP................................714 7180-000 Slack chain................................................................................716 8000 Peripheral / Installation Equipment................................................................718 8200-000 Wire guidance controller (MICRO 70)........................................................720 8210-000 Guidance communication loop................................................................722 8510-000 Hand rail..................................................................................724 8520-000 Fire extinguisher..........................................................................726 8525-000 Safety belt, tether (Replaced by 8525-001).................................................728 8525-001 Safety belt, tether........................................................................730 9000 Options / Attachments..............................................................................732 9180-000 Fork extensions............................................................................734 9360-000 Extra lights...............................................................................736 9370-000 Alarm......................................................................................738 9370-100 Blue warning strobe light..................................................................740 9370-200 Flashing warning light and strobe light....................................................742 9500-000 Lift forks.................................................................................744 9660-000 Electrical heater (Replaced by 9660-001)...................................................746 9660-001 Electrical heater..........................................................................748 10000 Tools.............................................................................................750 10010-000 Special tools and lubrications............................................................752 11000 Alphabetical/ Numerical Index.....................................................................754 Alphabetical Index..................................................................................756 Numerical Index.....................................................................................769 Back Cover..............................................................................................783
S.S 06/24
