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BT Prime-Mover OE35 Operator’s Manual – PDF DOWNLOAD
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Description
BT Prime-Mover OE35 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover OE35 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 349
Downloadable : Yes
File Type : PDF
29296-00 1989_December
29296-01 1993_August
29296-02 1994_May
29296-03 1996_January
29296-03 1997_November
29296-03 1998_October
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover OE35 Operator’s Manual – PDF DOWNLOAD
Front Cover...................................................................... 2 Important Notice................................................................. 3 Before Operating the Unit.................................................... 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New Prime-Mover Owners.................................................... 7 Preliminary Service.............................................................. 8 Operator......................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications...................................................... 10 Operator Training............................................................ 10 Operator Responsibility...................................................... 11 Mounting and Dismounting..................................................... 11 When a Powered Industrial Truck is to be Left Unattended..................... 12 When a Powered Industrial Truck is Traveling................................. 13 Loading...................................................................... 15 Operator Care of this Unit................................................... 15 Warning.......................................................................... 17 Data Plate and Decals............................................................ 19 Keep Windshield Clean........................................................ 20 Keep Hands Off............................................................... 20 Keep Away from Forks......................................................... 20 Operating Warnings........................................................... 21 Safety Belt and Lanyard Decal................................................ 22 Warning Decals............................................................... 22 Controls and Equipment........................................................... 23 Direction Control Handle..................................................... 24 Horn..................................................................... 24 Direction Control........................................................ 25 Steering Directional Indicator........................................... 25 Raise Switch............................................................. 25 Lower Switch............................................................. 25 High Speed Travel Limits..................................................... 26 Steering and Brake Control................................................... 26 Tether Belt and Lanyard...................................................... 27 Hydraulic Emergency Release Valve............................................ 27 Key Switch................................................................... 28 Battery Discharge Indicator (BDI)............................................ 28 Hourmeter.................................................................... 29 Brake Control................................................................ 29 Emergency Disconnect Button.................................................. 29 Pallet Clamp Controls........................................................ 28 Electrical Wiring............................................................ 27 SCR Control System........................................................... 27 Directional Control (SCR).................................................... 26 Before Operation Inspection...................................................... 25 Operation........................................................................ 18 Stopping Unit................................................................ 18 First Time Operation......................................................... 18 Braking - Stopping Motion.................................................... 18 Operation.................................................................... 17 High Speed Travel Limit...................................................... 14 Parking.......................................................................... 12 Load Operations.................................................................. 11 Safety When You Work......................................................... 11 Transporting the Unit............................................................ 10 Battery Retainment/Care.......................................................... 9 Adding Water................................................................. 8 Cleaning Terminals & Cable Connections....................................... 8 Specifications and Lubrications.................................................. 7 Service Intervals................................................................ 6 Field Modifications.............................................................. 5 Back Cover....................................................................... 2 Front Cover...................................................................... 30 Important Notice................................................................. 31 Foreword......................................................................... 32 Table of Contents................................................................ 33 Drive Safely..................................................................... 34 Introduction..................................................................... 35 To New BT Prime-Mover Owners................................................. 35 Preliminary Service.............................................................. 36 Right, Left, Front and Rear Sides............................................ 36 Operator......................................................................... 37 Operating Practices.............................................................. 38 Operating Rules and Instructions............................................. 38 Operator Qualifications.................................................. 38 Operator Training........................................................ 39 Operator Responsibility.................................................. 39 Mounting and Dismounting................................................. 39 When a Powered Industrial Truck is to be Left Unattended................. 40 When a Powered Industrial Truck is Traveling............................. 41 Loading.................................................................. 42 Operator Care of this Unit............................................... 43 Warning.................................................................. 45 Data Plate and Decals............................................................ 47 Keep Windshield Clean........................................................ 48 Keep Hands Clear............................................................. 48 Keep Away from Forks......................................................... 48 Operating Warnings........................................................... 49 Safety Belt and Lanyard Decal................................................ 50 Warning Decals............................................................... 50 Controls and Equipment........................................................... 51 Direction Control Handle..................................................... 52 Horn Switch.................................................................. 52 Direction Control............................................................ 53 Steering Directional Indicator............................................... 53 Raise Switch................................................................. 53 Lower Switch................................................................. 53 High Speed Travel Limits..................................................... 54 Brake Control................................................................ 54 Tether Belt and Lanyard...................................................... 55 Hydraulic Emergency Release Valve............................................ 55 Key Switch................................................................... 56 Battery Discharge Indicator (BDI) (Standard)................................. 56 Hourmeter (Standard)......................................................... 57 Emergency Disconnect Button.................................................. 57 Start Switch Button.......................................................... 58 Dash Display................................................................. 59 Pallet Clamp Controls........................................................ 61 Before Operation Inspection...................................................... 62 Operation........................................................................ 69 Stopping Unit................................................................ 69 First Time Operation......................................................... 69 Braking - Stopping Motion.................................................... 69 Operation.................................................................... 70 High Speed Travel Limit...................................................... 73 Parking.......................................................................... 75 Load Operations.................................................................. 76 Transporting the Unit............................................................ 77 Battery Retainment/Care.......................................................... 78 Adding Water................................................................. 79 Cleaning Terminals & Cable Connections....................................... 79 Specifications and Lubrications.................................................. 80 Service Intervals................................................................ 81 Field Modifications.............................................................. 82 Back Cover....................................................................... 83 Front Cover...................................................................... 84 Important Notice................................................................. 85 Foreword......................................................................... 86 Table of Contents................................................................ 87 Drive Safely..................................................................... 88 Introduction..................................................................... 89 To New BT Prime-Mover Owners................................................. 89 Preliminary Service.............................................................. 90 Right, Left, Front and Rear Sides............................................ 90 Operator......................................................................... 91 Operating Practices.............................................................. 92 Operating Rules and Instructions............................................. 92 Operator Qualifications.................................................. 92 Operator Training........................................................ 93 Operator Responsibility.................................................. 93 Mounting and Dismounting................................................. 93 When a Powered Industrial Truck is to be Left Unattended................. 94 When a Powered Industrial Truck is Traveling............................. 95 Loading.................................................................. 96 Operator Care of this Unit............................................... 97 Warning.................................................................. 99 Data Plate and Decals............................................................101 Keep Windshield Clean........................................................102 Keep Hands Clear.............................................................102 Keep Away from Forks.........................................................102 Operating Warnings...........................................................103 Safety Belt and Lanyard Decal................................................104 Warning Decals...............................................................104 Controls and Equipment...........................................................105 Direction Control Handle.....................................................106 Horn Switch..................................................................106 Direction Control............................................................107 Steering Directional Indicator...............................................107 Raise Switch.................................................................107 Lower Switch.................................................................107 High speed Travel Limits.....................................................108 Brake Control................................................................108 Tether Belt and Lanyard......................................................109 Hydraulic Emergency Release Valve............................................109 Key Switch...................................................................110 Battery Discharge Indicator (BDI) (Standard).................................110 Hourmeter (Standard).........................................................111 Emergency Disconnect Button..................................................111 Start Switch Button..........................................................112 Dash Display.................................................................113 Pallet Clamp Controls........................................................115 Before Operation Inspection......................................................116 Operation........................................................................123 Stopping Unit................................................................123 First Time Operation.........................................................123 Braking - Stopping Motion....................................................123 Operation....................................................................124 High Speed Travel Limit..................................................127 Parking..........................................................................129 Load Operations..................................................................130 Transporting the Unit............................................................131 Battery Retainment/Care..........................................................132 Adding Water.................................................................133 Cleaning Terminals & Cable Connections.......................................133 Specifications and Lubrications..................................................134 Service Intervals................................................................135 Field Modifications..............................................................136 Back Cover.......................................................................137 Front Cover......................................................................138 Important Notice.................................................................139 Foreword.........................................................................140 Table of Contents................................................................141 Drive Safely.....................................................................142 Introduction.....................................................................143 To New BT Prime-Mover Owners.................................................143 Preliminary Service..............................................................144 Right, Left, Front and Rear Sides............................................144 Operator.........................................................................145 Operating Practices..............................................................146 Operating Rules and Instructions.............................................146 Operator Qualifications..................................................146 Operator Training........................................................147 Operator Responsibility..................................................147 When a Powered Industrial Truck is to be Left Unattended.................148 Elevating Personnel......................................................148 When a Powered Industrial Truck is Traveling.............................149 Loading..................................................................150 Operator Prechecks and Inspection........................................151 Data Plate and Decals............................................................152 Keep Windshield Clean........................................................153 Keep Hands Clear.............................................................153 Keep Away from Forks.........................................................153 Operating Warnings...........................................................154 Safety Belt and Lanyard Decal................................................155 Warning Decals...............................................................155 Controls and Equipment...........................................................156 The Control Handle...........................................................157 Direction and Speed..........................................................157 Horn Switch..................................................................157 Raise Switch.................................................................158 Lower Switch.................................................................158 Steering Directional Indicator...............................................158 High Speed Travel Limits.....................................................159 Brake Control................................................................160 Braking Using Plugging Function..............................................160 Emergency Disconnect Button..................................................161 Key Switch...................................................................161 Start Switch Button..........................................................162 Hourmeter (optional).........................................................163 Battery Discharge Indicator/Hourmeter (optional).............................163 BDI/Hourmeter with Lift Interrupt (optional).................................163 Dash Display.................................................................164 Tether Belt and Lanyard......................................................166 Hydraulic Emergency Release Valve............................................166 Pallet Clamp Controls........................................................167 Before Operation Inspection......................................................168 Operation........................................................................174 Stopping Unit................................................................174 Parking..........................................................................175 Battery Retainment/Care..........................................................176 Adding Water.................................................................177 Terminals & Cable Connections................................................177 Specifications and Lubrications..................................................178 Service Intervals................................................................179 Field Modifications..............................................................180 Back Cover.......................................................................181 Front Cover......................................................................182 Operator's Warning...............................................................183 Foreword.........................................................................184 Table of Contents................................................................185 Safety Regulations...............................................................187 Warning Symbols..............................................................187 Prohibitory Symbols..........................................................188 Ordinance Symbols............................................................188 General Safety Regulations...................................................189 Control..................................................................189 Operating the Truck......................................................190 Operator's Responsibility................................................191 Working Area.............................................................192 Driving and Conduct While Driving........................................193 Handling Loads...........................................................196 Parking the Truck........................................................197 Handling the Battery.....................................................198 Maintenance and Repair...................................................199 Warning and Information Signs....................................................200 Warning Decals...............................................................202 Presentation of Truck............................................................203 Application Area for BT's Trucks.............................................204 Prohibited Applications for BT's Trucks......................................204 Truck Data...................................................................205 OE35 Truck Dimensions........................................................206 Data Plate...................................................................207 U.L. Construction Type.......................................................208 Presentation of Main Components..................................................209 Controls and Instruments.........................................................212 Control for Raising the Forks................................................213 Control for Lowering the Forks...............................................213 Horn.........................................................................214 Travel Direction Selector and Speed Control..................................214 Braking Using Plugging Function..............................................215 Parking Brake Pedal..........................................................216 Drive Wheel Indicator........................................................217 Key Switch (toggle switch)...................................................217 Start Switch Button..........................................................218 Emergency Disconnect Button..................................................219 Hydraulic Emergency Release Valve............................................219 Pallet Clamp Controls........................................................220 BDI/Hourmeter with Travel Interrupt..........................................221 Battery Discharge Indicator (BDI)............................................221 Hourmeter....................................................................222 Dash Display.................................................................223 Driving..........................................................................225 Starting the Truck...........................................................226 Braking......................................................................228 Steering.....................................................................229 Parking the Truck............................................................230 Transporting Loads...............................................................231 General......................................................................231 Loading and Unloading........................................................233 Collecting a Load............................................................234 Leaving a Load...............................................................235 Battery..........................................................................236 Type of Battery..............................................................236 Changing the Battery.........................................................236 Charging the Battery.........................................................238 Pre-Charging.................................................................239 During Charging..............................................................239 After Charging...............................................................240 Battery Maintenance..........................................................241 Daily Service/Safety Checks......................................................243 Maintenance......................................................................247 General Information..........................................................247 Safety Regulations with Maintenance Work.....................................247 Maintenance Work that Can be Carried Out by You..............................250 Maintenance Work that May be Carried Out by Trained Maintenance Personnel....250 Other Service and Repair Work................................................250 Cleaning and Washing.........................................................251 General..................................................................251 External Cleaning........................................................251 Cleaning the Motor Compartment...........................................251 Electrical Components....................................................252 Maintenance Chart............................................................253 Lubrication Chart............................................................257 Approved Oils and Grease.....................................................258 Transporting and Storing the Truck...............................................259 Truck's Dimensions and Weight................................................259 Lifting the Truck............................................................259 Towing and Transporting a Disabled Truck.....................................261 Storing the Truck............................................................262 Battery..................................................................262 Hydraulic System.........................................................262 Drive Unit...............................................................262 Starting After a Period of Disuse............................................262 Recycling/Discarding.............................................................263 Discarding the Battery.......................................................263 Scrapping the Truck..........................................................263 Chassis..................................................................263 Hydraulic System.........................................................264 Electrical System........................................................264 Back Cover.......................................................................265 Front Cover......................................................................266 Operator's Warning...............................................................267 Foreword.........................................................................268 Table of Contents................................................................269 Safety Regulations...............................................................271 Warning Symbols..............................................................271 Prohibitory Symbols..........................................................272 Ordinance Symbols............................................................272 General Safety Regulations...................................................273 Control..................................................................273 Operating the Truck......................................................274 Operator's Responsibility................................................275 Working Area.............................................................276 Driving and Conduct While Driving........................................277 Handling Loads...........................................................280 Parking the Truck........................................................281 Handling the Battery.....................................................282 Maintenance and Repair...................................................283 Warning and Information Signs....................................................284 Warning Decals...............................................................286 Presentation of Truck............................................................287 Application Area for BT's Trucks.............................................288 Truck Data...................................................................289 OE35 Truck Dimensions........................................................290 Data Plate...................................................................291 UL Construction Type.........................................................292 Presentation of Main Components..................................................293 Controls and Instruments.........................................................296 Control for Raising the Forks................................................297 Control for Lowering the Forks...............................................297 Horn.........................................................................298 Travel Direction Selector and Speed Control..................................298 Braking Using Plugging Function..............................................299 Parking Brake Pedal..........................................................300 Drive Wheel Indicator........................................................301 Key Switch...................................................................301 Start Switch Button..........................................................302 Emergency Disconnect Button..................................................303 Hydraulic Emergency Release Valve............................................303 Pallet Clamp Controls........................................................304 BDI/Hourmeter with Travel Interrupt..........................................305 Battery Discharge Indicator..................................................305 Hourmeter....................................................................306 Dash Display.................................................................307 Dash Display Status Codes................................................308 Driving..........................................................................309 Starting the Truck...........................................................310 Braking......................................................................312 Steering.....................................................................313 Parking the Truck............................................................314 Transporting Loads...............................................................315 General......................................................................315 Loading and Unloading........................................................317 Collecting a Load............................................................318 Leaving a Load...............................................................319 Battery..........................................................................320 Type of Battery..............................................................320 Changing the Battery.........................................................320 Charging the Battery.........................................................322 General Prohibition......................................................322 Pre-charging.............................................................323 During Charging..........................................................323 After Charging...........................................................324 Battery Maintenance..........................................................325 Each Week................................................................325 Each Month...............................................................326 Daily Service/Safety Checks......................................................327 Special Equipment............................................................330 Maintenance......................................................................331 General Information..........................................................331 Safety Regulations with Maintenance Work.....................................331 Maintenance Work that can be Carried out by You..............................334 Maintenance Work that may be Carried out by Trained Maintenance Personnel....334 Other Service and Repair Work................................................334 Cleaning and Washing.........................................................335 General..................................................................335 External Cleaning........................................................335 Cleaning the Motor Compartment...........................................335 Electrical Components....................................................336 Maintenance Chart............................................................337 Lubrication Chart............................................................341 Approved Oils and Grease.....................................................342 Transporting and Storing the Truck...............................................343 Truck's Dimensions and Weight................................................343 Lifting the Truck............................................................343 Towing and Transporting a Disabled Truck.....................................345 Storing the Truck............................................................346 Battery..................................................................346 Hydraulic System.........................................................346 Drive Unit...............................................................346 Starting After a Period of Disuse............................................346 Recycling/Discarding.............................................................347 Discarding the Battery.......................................................347 Scrapping the Truck..........................................................347 Chassis..................................................................347 Hydraulic System.........................................................348 Electrical System........................................................348 Back Cover.......................................................................349
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