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BT Prime-Mover OE35 Parts Manual – PDF DOWNLOAD
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BT Prime-Mover OE35 Parts Manual – PDF DOWNLOAD
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Description
BT Prime-Mover OE35 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover OE35 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 2591
Downloadable : Yes
File Type : PDF
300206-000 1989_December
300206-001 1991_September
300206-002 1993_February
300206-003 1993_August
300206-004 1994_March
300206-005 1994_October
300206-006 1995_January
300206-007 1995_August
300206-008 1996_January
300206-008 1997_February
300206-008 1997_November
300206-008 1999_October
300206-001 1991_September
300206-002 1993_February
300206-003 1993_August
300206-004 1994_March
300206-005 1994_October
300206-006 1995_January
300206-007 1995_August
300206-008 1996_January
300206-008 1997_February
300206-008 1997_November
300206-008 1999_October
300206-009 2002_February
307818-000 1998_August Manual made for Komatsu Special
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
BT Prime-Mover OE35 Parts Manual – PDF DOWNLOAD
Front Cover............................................................................................... 2
Parts Ordering Instructions............................................................................... 3
General Information....................................................................................... 4
Alphabetical Index........................................................................................ 5
Figure # 0.1 Decals and Parts Assembly.................................................................... 7
Section 0.0............................................................................................... 7
Figure # 0.2 Parts List and Service Reference Index................................................... 9
Section 1.0............................................................................................... 11
Figure # 1.1 Transmission Installation................................................................ 11
Figure # 1.2 Part I 14:1 Transmission Assembly........................................................ 13
Figure # 1.3 Part II 14:1 Transmission Assembly....................................................... 15
Section 2.0............................................................................................... 17
Figure # 2.1 EV-100 Electrical Schematic.............................................................. 17
Figure # 2.2 Electrical Schematic Symbols............................................................. 18
Figure # 2.3 Wiring Diagram Part # I Frame............................................................ 19
Figure # 2.4 Mast Cable and Related Parts............................................................. 21
Figure # 2.5 Wiring Diagram Part # II Platform........................................................ 23
Figure # 2.6 EV-100 Power Component Wiring............................................................ 25
Figure # 2.7 EV-100 SCR Control Panel................................................................. 27
Figure # 2.8 EV-100 SCR Contactor Panel Assembly...................................................... 29
Figure # 2.9 EV-100 SCR Forward & Rearward Contactor Assembly......................................... 31
Figure # 2.10 EV-100 1A Contactor Assembly............................................................ 33
Figure # 2.11 EV-100 Power Steering Contactor Assembly................................................ 35
Figure # 2.12 EV-100 Emergency Disconnect Contactor Assembly.......................................... 37
Figure # 2.13 Power Connector Assembly................................................................ 39
Figure # 2.14 Lift Motor Assembly..................................................................... 41
Figure # 2.15 Drive Motor Assembly.................................................................... 43
Figure # 2.16 Power Steering Pump Motor Assembly...................................................... 45
Figure # 2.17 Warning Light Assembly.................................................................. 47
Figure # 2.18 Wiring Assembly for Cold Storage........................................................ 49
Section 3.0............................................................................................... 51
Figure # 3.1 Hydraulic Schematic...................................................................... 51
Figure # 3.2 Hydraulic Schematic Symbols.............................................................. 52
Figure # 3.3 Steering and Brake Hose Assembly......................................................... 53
Figure # 3.4 Brake Cylinder Assembly.................................................................. 55
Figure # 3.5 Steering Pump and Motor Assembly......................................................... 57
Figure # 3.6 Steering Pump Assembly................................................................... 59
Figure # 3.7 Torque Generator Assembly................................................................ 61
Figure # 3.8 Lift Pump, Control Valve and Related Parts............................................... 63
Figure # 3.9 Lift Pump and Motor Assembly............................................................. 65
Figure # 3.10 Lift Pump Assembly...................................................................... 67
Figure # 3.11 Control Valve Assembly.................................................................. 69
Figure # 3.12 Two Stage Mast Hydraulic Cylinder and Related Parts..................................... 71
Figure # 3.13 Two Stage Staging Cylinder Assembly..................................................... 73
Figure # 3.14 Three Stage Mast Hydraulic Cylinder and Related Parts................................... 75
Figure # 3.15 Three Stage Staging Cylinder Assembly................................................... 77
Figure # 3.16 Three Stage Freelift Cylinder Assembly.................................................. 79
Section 4.0............................................................................................... 81
Figure # 4.1 Shielding Assembly....................................................................... 81
Figure # 4.2 Frame and Load Wheel Installation........................................................ 83
Figure # 4.3 Platform Hand Rail Installation.......................................................... 85
Figure # 4.4 Brake Foot Pedal Installation............................................................ 87
Figure # 4.5 Fork Mounting Installation............................................................... 89
Figure # 4.6 Pallet Clamp Installation................................................................ 91
Figure # 4.7 Handle Control Assembly.................................................................. 93
Figure # 4.8 Lift Platform Shielding Assembly......................................................... 95
Figure # 4.9 Lift Platform Mast Rollers and Safety Belt............................................... 97
Figure # 4.10 Mast Steering Control Part # I.......................................................... 99
Figure # 4.11 Mast Steering Control Part # II......................................................... 101
Figure # 4.12 Frame Steering Control.................................................................. 103
Section 5.0............................................................................................... 105
Figure # 5.1 Two Stage Mast Installation.............................................................. 105
Figure # 5.2 Two Stage Outer Column Assembly.......................................................... 107
Figure # 5.3 Two Stage Inner Column Assembly.......................................................... 109
Figure # 5.4 Three Stage Mast Installation............................................................ 111
Figure # 5.5 Three Stage Outer Column Assembly........................................................ 113
Figure # 5.6 Three Stage Intermediate Column Assembly................................................. 115
Figure # 5.7 Three Stage Inner Column Assembly........................................................ 117
Figure # 5.8 Three Stage Freelift Cylinder Installation............................................... 119
Section 6.0............................................................................................... 121
Figure # 6.1 Special Tools and Lubrications........................................................... 121
Numerical Index........................................................................................... 124
Back Cover................................................................................................ 139
Front Cover............................................................................................... 140
Parts Ordering Instructions............................................................................... 141
General Information....................................................................................... 142
Alphabetical Index........................................................................................ 143
Section 0.0............................................................................................... 145
Figure # 0.1 Decals and Parts Assembly................................................................ 145
Figure # 0.2 Parts List Index......................................................................... 147
Section 1.0............................................................................................... 149
Figure # 1.1 Transmission Installation................................................................ 149
Figure # 1.2 Part I Transmission Assembly............................................................. 151
Figure # 1.3 Part II Transmission Assembly............................................................ 153
Section 2.0............................................................................................... 155
Figure # 2.1 EV-100 LX Electrical Schematic........................................................... 155
Figure # 2.2 EV-100 LX Electrical Schematic Symbols................................................... 156
Figure # 2.3 Wiring Diagram Part I Frame.............................................................. 157
Figure # 2.4 Mast Cable and Related Parts............................................................. 159
Figure # 2.5 Wiring Diagram Part II Platform.......................................................... 161
Figure # 2.6 EV-100 LX Power Component Wiring......................................................... 163
Figure # 2.7 EV-100 LX TX SCR Control Panel (49399-00) & EV-100 LX TT SCR Control Panel (49399-01).... 165
Figure # 2.8 EV-100 LX Contactor Panel Assembly & Related Parts for "E" & "EE"........................ 167
Figure # 2.9 EV-100 LX SCR Contactor Panel............................................................ 169
Figure # 2.10 EV-100 LX SCR Forward & Rearward Contactor Assembly (27692-00).......................... 171
Figure # 2.11 EV-100 LX SCR 1A Contactor Assembly (27693-02).......................................... 173
Figure # 2.12 EV-100 LX SCR Power Steering Contactor Assembly (300073-000)............................ 175
Figure # 2.13 Lift Pump Contactor Assembly (24 Volt, 27693-02) (36 Volt, 202169)...................... 177
Figure # 2.14 Emergency Disconnect Contactor Assembly (24 Volt, 300074-000) (36 Volt, 301265-000)..... 179
Figure # 2.15 Power Connector Assembly (Red, 49855-23) (Gray, 49855-20)............................... 181
Figure # 2.16 24 Volt Pump Motor Assembly (J90-4001, 300282-000, Advanced)............................ 183
Figure # 2.17 36 Volt Pump Motor Assembly (P90-4001, 300281-000, Advanced)............................ 185
Figure # 2.18 24 Volt Drive Motor Assembly (27903-00, 5BT1322B156, G.E.).............................. 187
Figure # 2.19 36 Volt Drive Motor Assembly (29105-00, Y91-4002, Advanced)............................. 189
Figure # 2.20 24 Volt Power Steering Pump Motor Assembly (200075, Leeson, C4D17DB1C).................. 191
Figure # 2.21 Power Steering Pump Motor Assembly (301492-000, 36 Volt) (B48-1228X7832)................ 193
Figure # 2.22 Warning Light Assembly.................................................................. 195
Figure # 2.23 Wiring Assembly for Cold Storage........................................................ 197
Figure # 2.24 EV-100 LX TT Electrical Schematic....................................................... 199
Figure # 2.25 EV-100 LX TT Electrical Schematic Symbols............................................... 200
Figure # 2.26 EV-100 LX Dash Display Installation..................................................... 201
Section 3.0............................................................................................... 203
Figure # 3.1 Hydraulic Schematic...................................................................... 203
Figure # 3.2 Hydraulic Schematic Symbols.............................................................. 204
Figure # 3.3 Steering and Brake Hose Assembly......................................................... 205
Figure # 3.4 Brake Cylinder Assembly (26468-00)....................................................... 207
Figure # 3.5 Steering Pump and Motor Assembly (24 Volt, 26915-00) (36 Volt, 29471-00)................. 209
Figure # 3.6 Steering Pump Assembly................................................................... 211
Figure # 3.7 Torque Generator Assembly (40795-01)..................................................... 213
Figure # 3.8 Lift Pump, Control Valve and Related Parts............................................... 215
Figure # 3.9 Lift Pump and Motor Assembly............................................................. 217
Figure # 3.10 Lift Pump Assembly (29239-00, 24 Volt) (29470-00, 36 Volt & "EE")....................... 219
Figure # 3.11 Control Valve Assembly (29472-00)....................................................... 221
Figure # 3.12 Two Stage Mast Hydraulic Cylinder and Related Parts..................................... 223
Figure # 3.13 Two Stage Staging Cylinder Assembly (29101-XX).......................................... 225
Figure # 3.14 Three Stage Mast Hydraulic Cylinder and Related Parts................................... 227
Figure # 3.15 Three Stage Staging Cylinder Assembly (29101-XX)........................................ 229
Figure # 3.16 Three Stage Free Lift Cylinder Assembly (28150-XX)...................................... 231
Section 4.0............................................................................................... 233
Figure # 4.1 Shielding Assembly....................................................................... 233
Figure # 4.2 Frame and Load Wheel Installation........................................................ 235
Figure # 4.3 Platform Hand Rail Installation.......................................................... 237
Figure # 4.4 Brake Foot Pedal Installation............................................................ 239
Figure # 4.5 Fork Mounting Installation............................................................... 241
Figure # 4.6 Pallet Clamp Installation................................................................ 243
Figure # 4.7 Handle Control Assembly.................................................................. 245
Figure # 4.8 Lift Platform Shielding Assembly......................................................... 247
Figure # 4.9 Lift Platform Mast Rollers and Safety Belt............................................... 249
Figure # 4.10 Mast Steering Control Part # I.......................................................... 251
Figure # 4.11 Mast Steering Control Part # II......................................................... 253
Figure # 4.12 Frame Steering Control.................................................................. 255
Section 5.0............................................................................................... 257
Figure # 5.1 Two Stage Mast Installation.............................................................. 257
Figure # 5.2 Two Stage Mast Outer Column Assembly..................................................... 259
Figure # 5.3 Two Stage Mast Inner Column Assembly..................................................... 261
Figure # 5.4 Three Stage Mast Installation............................................................ 263
Figure # 5.5 Three Stage Mast Outer Column Assembly................................................... 265
Figure # 5.6 Three Stage Mast Intermediate Column Assembly............................................ 267
Figure # 5.7 Three Stage Mast Inner Column Assembly................................................... 269
Figure # 5.8 Three Stage Mast Freelift Cylinder Installation.......................................... 271
Section 6.0............................................................................................... 273
Figure # 6.1 Work Lights and Related Parts............................................................ 273
Figure # 6.2 Fan and Related Parts.................................................................... 275
Section 7.0............................................................................................... 277
Figure # 7.1 24 Volt N.D.C. Electrical Schematic...................................................... 277
Figure # 7.2 24 Volt N.D.C. Electrical Schematic Symbols.............................................. 278
Figure # 7.3 36 Volt N.D.C. Electrical Schematic...................................................... 279
Figure # 7.4 36 Volt N.D.C. Electrical Schematic Symbols.............................................. 280
Figure # 7.5 N.D.C. Platform Wiring Harness and Related Parts......................................... 281
Figure # 7.6 Mast Cable and Related Parts............................................................. 283
Figure # 7.7 N.D.C. Main Frame Wiring Harness and Related Parts....................................... 285
Figure # 7.8 Antenna and Related Parts Mounting Installation.......................................... 287
Figure # 7.9 ACC-10 and Related Parts Installation.................................................... 289
Figure # 7.10 Frame Steering Control and Servo-Motor Installation..................................... 291
Figure # 7.11 Feedback Potentiometer and Tachometer Installation...................................... 293
Figure # 7.12 TQA Control Box Installation............................................................ 295
Section 10.0.............................................................................................. 297
Figure # 10.1 Special Tools and Lubrications.......................................................... 297
Numerical Index........................................................................................... 300
Back Cover................................................................................................ 317
Front Cover............................................................................................... 318
Parts Ordering Instructions............................................................................... 319
General Information....................................................................................... 320
Alphabetical Index........................................................................................ 321
Section # 0.0............................................................................................. 323
Figure # 0.1 Decals and Parts Assembly................................................................ 323
Figure # 0.2 Parts List Index......................................................................... 325
Section # 1.0............................................................................................. 327
Figure # 1.1 Transmission Installation................................................................ 327
Figure # 1.2 Part I Transmission Assembly............................................................. 329
Figure # 1.3 Part II Transmission Assembly............................................................ 331
Section # 2.0............................................................................................. 333
Figure # 2.1 EV-100 LX Electrical Schematic........................................................... 333
Figure # 2.2 EV-100 LX Electrical Schematic Symbols................................................... 334
Figure # 2.3 Wiring Diagram Part I Frame.............................................................. 335
Figure # 2.4 Mast Cable and Related Parts............................................................. 337
Figure # 2.5 Wiring Diagram Part II Platform.......................................................... 339
Figure # 2.6 EV-100 LX Power Component Wiring......................................................... 341
Figure # 2.7 EV-100 LX TX/TT SCR Control Panel........................................................ 343
Figure # 2.8 EV-100 LX Contactor Panel Assembly & Related Parts for "E" & "EE"........................ 345
Figure # 2.9 EV-100 LX SCR Contactor Panel............................................................ 347
Figure # 2.10 EV-100 LX SCR Forward & Rearward Contactor Assembly..................................... 349
Figure # 2.11 EV-100 LX SCR 1A Contactor Assembly..................................................... 351
Figure # 2.12 EV-100 LX SCR Power Steering Contactor Assembly......................................... 353
Figure # 2.13 Lift Pump Contactor Assembly............................................................ 355
Figure # 2.14 Emergency Disconnect Contactor Assembly................................................. 357
Figure # 2.15 Power Connector Assembly................................................................ 359
Figure # 2.16 24 Volt Pump Motor Assembly............................................................. 361
Figure # 2.17 24 Volt Lift Pump Motor Assembly........................................................ 363
Figure # 2.18 36 Volt Pump Motor Assembly............................................................. 365
Figure # 2.19 24 Volt Drive Motor Assembly............................................................ 367
Figure # 2.20 36 Volt Drive Motor Assembly............................................................ 369
Figure # 2.21 24 Volt Power Steering Pump Motor Assembly.............................................. 371
Figure # 2.22 Power Steering Pump Motor Assembly...................................................... 373
Figure # 2.23 Warning Light Assembly.................................................................. 375
Figure # 2.24 Wiring Assembly for Cold Storage........................................................ 377
Figure # 2.25 EV-100 LX TT Electrical Schematic....................................................... 379
Figure # 2.26 EV-100 LX TT Electrical Schematic Symbols............................................... 380
Figure # 2.27 EV-100 LX Dash Display Installation..................................................... 381
Figure # 2.28 Battery Lift Interrupt Installation..................................................... 383
Section # 3.0............................................................................................. 385
Figure # 3.1 Hydraulic Schematic...................................................................... 385
Figure # 3.2 Hydraulic Schematic Symbols.............................................................. 386
Figure # 3.3 Steering and Brake Hose Assembly......................................................... 387
Figure # 3.4 Brake Cylinder Assembly.................................................................. 389
Figure # 3.5 Steering Pump and Motor Assembly......................................................... 391
Figure # 3.6 Steering Pump Assembly................................................................... 393
Figure # 3.7 Torque Generator Assembly................................................................ 395
Figure # 3.8 Lift Pump, Control Valve and Related Parts............................................... 397
Figure # 3.9 Lift Pump and Motor Assembly............................................................. 399
Figure # 3.10 Lift Pump Assembly...................................................................... 401
Figure # 3.11 Control Valve Assembly.................................................................. 403
Figure # 3.12 Two Stage Mast Hydraulic Cylinder and Related Parts..................................... 405
Figure # 3.13 Two Stage Staging Cylinder Assembly..................................................... 407
Figure # 3.14 Three Stage Mast Hydraulic Cylinder and Related Parts................................... 409
Figure # 3.15 Three Stage Staging Cylinder Assembly................................................... 411
Figure # 3.16 Three Stage Freelift Cylinder Assembly.................................................. 413
Section # 4.0............................................................................................. 415
Figure # 4.1 Shielding Assembly....................................................................... 415
Figure # 4.2 Frame and Load Wheel Installation........................................................ 417
Figure # 4.3 Platform Hand Rail Installation.......................................................... 419
Figure # 4.4 Brake Foot Pedal Installation............................................................ 421
Figure # 4.5 Fork Mounting Installation............................................................... 423
Figure # 4.6 Pallet Clamp Installation................................................................ 425
Figure # 4.7 Handle Control Assembly.................................................................. 427
Figure # 4.8 Lift Platform Shielding Assembly......................................................... 429
Figure # 4.9 Lift Platform Mast Rollers and Safety Belt............................................... 431
Figure # 4.10 Mast Steering Control Part # I.......................................................... 433
Figure # 4.11 Mast Steering Control Part # II......................................................... 435
Figure # 4.12 Frame Steering Control.................................................................. 437
Section # 5.0............................................................................................. 439
Figure # 5.1 Two Stage Mast Installation.............................................................. 439
Figure # 5.2 Two Stage Mast Outer Column Assembly..................................................... 441
Figure # 5.3 Two Stage Mast Inner Column Assembly..................................................... 443
Figure # 5.4 Three Stage Mast Installation............................................................ 445
Figure # 5.5 Three Stage Mast Outer Column Assembly................................................... 447
Figure # 5.6 Three Stage Mast Intermediate Column Assembly............................................ 449
Figure # 5.7 Three Stage Mast Inner Column Assembly................................................... 451
Figure # 5.8 Three Stage Mast Freelift Cylinder Installation.......................................... 453
Section # 6.0............................................................................................. 455
Figure # 6.1 Work Lights and Related Parts............................................................ 455
Figure # 6.2 Fan and Related Parts.................................................................... 457
Section # 7.0............................................................................................. 459
Figure # 7.1 24 Volt NDC Electrical Schematic......................................................... 459
Figure # 7.2 24 Volt NDC Electrical Schematic Symbols................................................. 460
Figure # 7.3 36 Volt NDC Electrical Schematic......................................................... 461
Figure # 7.4 36 Volt NDC Electrical Schematic Symbols................................................. 462
Figure # 7.5 NDC Platform Wiring Harness and Related Parts............................................ 463
Figure # 7.6 Mast Cable and Related Parts............................................................. 465
Figure # 7.7 NDC Main Frame Wiring Harness and Related Parts.......................................... 467
Figure # 7.8 Antenna and Related Parts Mounting Installation.......................................... 469
Figure # 7.9 Micro 70 and Related Parts Installation.................................................. 471
Figure # 7.10 Frame Steering Control and Servo-Motor Installation..................................... 473
Figure # 7.11 Feedback Potentiometer and Tachometer Installation...................................... 475
Figure # 7.12 36 Voltage Regulator Installation....................................................... 477
Section # 10.0............................................................................................ 479
Figure # 10.1 Special Tools and Lubrications.......................................................... 479
Numerical Index........................................................................................... 482
Back Cover................................................................................................ 501
Front Cover............................................................................................... 502
Parts Ordering Instructions............................................................................... 503
General Information....................................................................................... 504
Alphabetical Index........................................................................................ 505
Section 0.0............................................................................................... 507
Figure # 0.1 Decals and Parts Assembly................................................................ 507
Section 1.0............................................................................................... 509
Figure # 1.1 Transmission Installation................................................................ 509
Figure # 1.2 Part 1 Transmission Assembly............................................................. 511
Figure # 1.3 Part 2 Transmission Assembly............................................................. 513
Section 2.0............................................................................................... 515
Figure # 2.1 EV-100 LX Electrical Schematic........................................................... 515
Figure # 2.2 EV-100 LX Electrical Schematic Symbols................................................... 516
Figure # 2.3 Wiring Diagram Part 1 Frame.............................................................. 517
Figure # 2.4 Mast Cable and Related Parts............................................................. 519
Figure # 2.5 Wiring Diagram Part 2 Platform........................................................... 521
Figure # 2.6 EV-100 LX Power Component Wiring......................................................... 523
Figure # 2.7 EV-100 LX TX & TTSCR Control Panel....................................................... 525
Figure # 2.8 EV-100 LX Contactor Panel Assembly & Related Parts for "E" & "EE"........................ 527
Figure # 2.9 EV-100 LX SCR Contactor Panel............................................................ 529
Figure # 2.10 EV-100 LX SCR Forward & Rearward Contactor Assembly..................................... 531
Figure # 2.11 EV-100 LX SCR 1A Contactor Assembly..................................................... 533
Figure # 2.12 EV-100 LX SCR Power Steering Contactor Assembly......................................... 535
Figure # 2.13 Lift Pump Contactor Assembly............................................................ 537
Figure # 2.14 Emergency Disconnect Contactor Assembly................................................. 539
Figure # 2.15 Power Connector Assembly................................................................ 541
Figure # 2.16 24 Volt Pump Motor Assembly............................................................. 543
Figure # 2.17 24 Volt Lift Pump Motor Assembly........................................................ 545
Figure # 2.18 36 Volt Pump Motor Assembly............................................................. 547
Figure # 2.19 24 Volt Drive Motor Assembly............................................................ 549
Figure # 2.20 36 Volt Drive Motor Assembly............................................................ 551
Figure # 2.21 24 Volt Power Steering Pump Motor Assembly.............................................. 553
Figure # 2.22 Power Steering Pump Motor Assembly...................................................... 555
Figure # 2.23 Warning Light Assembly.................................................................. 557
Figure # 2.24 Wiring Assembly for Cold Storage........................................................ 559
Figure # 2.25 EV-100 LX TT Electrical Schematic....................................................... 561
Figure # 2.26 EV-100 LX TT Electrical Schematic Symbols............................................... 562
Figure # 2.27 EV-100 LX Dash Display Installation..................................................... 563
Figure # 2.28 Battery Lift Interrupt Installation..................................................... 565
Section 3.0............................................................................................... 567
Figure # 3.1 Hydraulic Schematic...................................................................... 567
Figure # 3.2 Hydraulic Schematic Symbols.............................................................. 568
Figure # 3.3 Steering and Brake Hose Assembly......................................................... 569
Figure # 3.4 Brake Cylinder Assembly.................................................................. 571
Figure # 3.5 Steering Pump and Motor Assembly......................................................... 573
Figure # 3.6 Steering Pump Assembly................................................................... 575
Figure # 3.7 Lift Pump, Control Valve and Related Parts............................................... 577
Figure # 3.8 Lift Pump and Motor Assembly............................................................. 579
Figure # 3.9 Lift Pump Assembly....................................................................... 581
Figure # 3.10 Control Valve Assembly.................................................................. 583
Figure # 3.11 Two Stage Mast Hydraulic Cylinder and Related Parts..................................... 585
Figure # 3.12 Two Stage Staging Cylinder Assembly..................................................... 587
Figure # 3.13 Three Stage Clear View Mast Hydraulic Cylinders and Related Parts....................... 589
Figure # 3.14 Three Stage Clear View Mast Staging Cylinder Assembly................................... 591
Figure # 3.15 Three Stage Clear View Free Lift Cylinder Assembly...................................... 593
Section 4.0............................................................................................... 595
Figure # 4.1 Shielding Assembly....................................................................... 595
Figure # 4.2 Frame and Load Wheel Installation........................................................ 597
Figure # 4.3 Platform Hand Rail Installation.......................................................... 599
Figure # 4.4 Brake Foot Pedal and Chain Slack Switch Installation..................................... 601
Figure # 4.5 Fork Mounting Installation............................................................... 603
Figure # 4.6 Pallet Clamp Installation................................................................ 605
Figure # 4.7 Handle Control Assembly.................................................................. 607
Figure # 4.8 Lift Platform Shielding Assembly......................................................... 609
Figure # 4.9 Lift Platform Mast Rollers and Safety Belt............................................... 611
Figure # 4.10 Mast Steering Control Part # 1.......................................................... 613
Figure # 4.11 Mast Steering Control Part # 2.......................................................... 615
Figure # 4.12 Frame Steering Control.................................................................. 617
Figure # 4.13 Caster Assembly......................................................................... 619
Section 5.0............................................................................................... 622
Figure # 5.1 Two Stage Mast Installation.............................................................. 621
Figure # 5.2 Two Stage Mast Outer Column Assembly..................................................... 623
Figure # 5.3 Two Stage Mast Inner Column Assembly..................................................... 625
Figure # 5.4 Three Stage Clear View Mast Outer Column Assembly........................................ 627
Figure # 5.5 Three Stage Clear View Mast Intermediate Cylinder Assembly............................... 629
Figure # 5.6 Three Stage Clear View Mast Inner Column Assembly........................................ 631
Figure # 5.7 Three Stage Clear View Mast Freelift Cylinder Installation............................... 633
Section 6.0............................................................................................... 635
Figure # 6.1 Lights and Fan Assembly.................................................................. 635
Section 7.0............................................................................................... 637
Figure # 7.1 24 Volt NDC Electrical Schematic......................................................... 637
Figure # 7.2 24 Volt NDC Electrical Schematic Symbols................................................. 638
Figure # 7.3 36 Volt NDC Electrical Schematic......................................................... 639
Figure # 7.4 36 Volt NDC Electrical Schematic Symbols................................................. 640
Figure # 7.5 NDC Platform Wiring Harness and Related Parts............................................ 641
Figure # 7.6 Mast Cable and Related Parts............................................................. 643
Figure # 7.7 NDC Main Frame Wiring Harness and Related Parts.......................................... 645
Figure # 7.8 Antenna and Related Parts Mounting Installation.......................................... 647
Figure # 7.9 Micro 70 and Related Parts Installation.................................................. 649
Figure # 7.10 Frame Steering Control and Servo-Motor Installation..................................... 651
Figure # 7.11 Feedback Potentiometer and Tachometer Installation...................................... 653
Figure # 7.12 36 Voltage Regulator Installation....................................................... 655
Section 10.0.............................................................................................. 657
Figure # 10.1 Special Tools and Lubrications.......................................................... 657
Numerical Index........................................................................................... 660
Back Cover................................................................................................ 677
Front Cover............................................................................................... 678
Parts Ordering Instructions............................................................................... 679
General Information....................................................................................... 680
Index..................................................................................................... 681
Section 0.0............................................................................................... 683
Figure # 0.1.......................................................................................... 683
Section 1.0............................................................................................... 685
Figure # 1.1.......................................................................................... 685
Figure # 1.2.......................................................................................... 687
Figure # 1.3.......................................................................................... 689
Section 2.0............................................................................................... 691
Figure # 2.1.......................................................................................... 691
Figure # 2.2.......................................................................................... 692
Figure # 2.3.......................................................................................... 693
Figure # 2.4.......................................................................................... 695
Figure # 2.5.......................................................................................... 697
Figure # 2.6.......................................................................................... 699
Figure # 2.7.......................................................................................... 701
Figure # 2.8.......................................................................................... 703
Figure # 2.9.......................................................................................... 705
Figure # 2.10......................................................................................... 707
Figure # 2.11......................................................................................... 709
Figure # 2.12......................................................................................... 711
Figure # 2.13......................................................................................... 713
Figure # 2.14......................................................................................... 715
Figure # 2.15......................................................................................... 717
Figure # 2.16......................................................................................... 719
Figure # 2.17......................................................................................... 721
Figure # 2.18......................................................................................... 723
Figure # 2.19......................................................................................... 725
Figure # 2.20......................................................................................... 727
Figure # 2.21......................................................................................... 729
Figure # 2.22......................................................................................... 731
Figure # 2.23......................................................................................... 733
Figure # 2.24......................................................................................... 735
Figure # 2.25......................................................................................... 737
Figure # 2.26......................................................................................... 738
Figure # 2.27......................................................................................... 739
Figure # 2.28......................................................................................... 741
Section 3.0............................................................................................... 743
Figure # 3.1.......................................................................................... 743
Figure # 3.2.......................................................................................... 744
Figure # 3.3.......................................................................................... 745
Figure # 3.4.......................................................................................... 747
Figure # 3.5.......................................................................................... 749
Figure # 3.6.......................................................................................... 751
Figure # 3.7.......................................................................................... 753
Figure # 3.8.......................................................................................... 755
Figure # 3.9.......................................................................................... 757
Figure # 3.10......................................................................................... 759
Figure # 3.11......................................................................................... 761
Figure # 3.12......................................................................................... 763
Figure # 3.13......................................................................................... 765
Figure # 3.14......................................................................................... 767
Figure # 3.15......................................................................................... 769
Section 4.0............................................................................................... 771
Figure # 4.1.......................................................................................... 771
Figure # 4.2.......................................................................................... 773
Figure # 4.3.......................................................................................... 775
Figure # 4.4.......................................................................................... 777
Figure # 4.5.......................................................................................... 779
Figure # 4.6.......................................................................................... 781
Figure # 4.7.......................................................................................... 783
Figure # 4.8.......................................................................................... 785
Figure # 4.9.......................................................................................... 787
Figure # 4.10......................................................................................... 789
Figure # 4.11......................................................................................... 791
Figure # 4.12......................................................................................... 793
Figure # 4.13......................................................................................... 795
Section 5.0............................................................................................... 797
Figure # 5.1.......................................................................................... 797
Figure # 5.2.......................................................................................... 799
Figure # 5.3.......................................................................................... 801
Figure # 5.4.......................................................................................... 803
Figure # 5.5.......................................................................................... 805
Figure # 5.6.......................................................................................... 807
Figure # 5.7.......................................................................................... 809
Section 6.0............................................................................................... 811
Figure # 6.1.......................................................................................... 811
Section 7.0............................................................................................... 813
Figure # 7.1.......................................................................................... 813
Figure # 7.2.......................................................................................... 814
Figure # 7.3.......................................................................................... 815
Figure # 7.4.......................................................................................... 816
Figure # 7.5.......................................................................................... 817
Figure # 7.6.......................................................................................... 819
Figure # 7.7.......................................................................................... 821
Figure # 7.8.......................................................................................... 823
Figure # 7.9.......................................................................................... 825
Figure # 7.10......................................................................................... 827
Figure # 7.11......................................................................................... 829
Figure # 7.12......................................................................................... 831
Section 10.0.............................................................................................. 833
Figure # 10.1......................................................................................... 833
Numerical Index........................................................................................... 836
Back Cover................................................................................................ 853
Front Cover............................................................................................... 854
Ordering Instructions..................................................................................... 855
General Information....................................................................................... 856
Alphabetical Index........................................................................................ 857
Section 0.0............................................................................................... 861
Figure # 0.1.......................................................................................... 861
Section 1.0............................................................................................... 863
Figure # 1.1.......................................................................................... 863
Figure # 1.2.......................................................................................... 865
Figure # 1.3.......................................................................................... 867
Section 2.0............................................................................................... 869
Figure # 2.1.......................................................................................... 869
Figure # 2.2.......................................................................................... 870
Figure # 2.3.......................................................................................... 871
Figure # 2.4.......................................................................................... 873
Figure # 2.5.......................................................................................... 875
Figure # 2.6.......................................................................................... 877
Figure # 2.7.......................................................................................... 879
Figure # 2.8.......................................................................................... 881
Figure # 2.9.......................................................................................... 883
Figure # 2.10......................................................................................... 885
Figure # 2.11......................................................................................... 887
Figure # 2.12......................................................................................... 889
Figure # 2.13......................................................................................... 891
Figure # 2.14......................................................................................... 893
Figure # 2.15......................................................................................... 895
Figure # 2.16......................................................................................... 897
Figure # 2.17......................................................................................... 899
Figure # 2.18......................................................................................... 901
Figure # 2.19......................................................................................... 903
Figure # 2.20......................................................................................... 905
Figure # 2.21......................................................................................... 907
Figure # 2.22......................................................................................... 909
Figure # 2.23......................................................................................... 911
Figure # 2.24......................................................................................... 913
Figure # 2.25......................................................................................... 915
Section 3.0............................................................................................... 917
Figure # 3.1.......................................................................................... 917
Figure # 3.2.......................................................................................... 918
Figure # 3.3.......................................................................................... 919
Figure # 3.4.......................................................................................... 921
Figure # 3.5.......................................................................................... 923
Figure # 3.6.......................................................................................... 925
Figure # 3.7.......................................................................................... 927
Figure # 3.8.......................................................................................... 929
Figure # 3.9.......................................................................................... 931
Figure # 3.10......................................................................................... 933
Figure # 3.11......................................................................................... 935
Figure # 3.12......................................................................................... 937
Figure # 3.13......................................................................................... 939
Figure # 3.14......................................................................................... 941
Figure # 3.15......................................................................................... 943
Section 4.0............................................................................................... 945
Figure # 4.1.......................................................................................... 945
Figure # 4.2.......................................................................................... 947
Figure # 4.3.......................................................................................... 949
Figure # 4.4.......................................................................................... 951
Figure # 4.5.......................................................................................... 953
Figure # 4.6.......................................................................................... 955
Figure # 4.7.......................................................................................... 957
Figure # 4.8.......................................................................................... 959
Figure # 4.9.......................................................................................... 961
Figure # 4.10......................................................................................... 963
Figure # 4.11......................................................................................... 965
Figure # 4.12......................................................................................... 967
Figure # 4.13......................................................................................... 969
Section 5.0............................................................................................... 971
Figure # 5.1.......................................................................................... 971
Figure # 5.2.......................................................................................... 973
Figure # 5.3.......................................................................................... 975
Figure # 5.4.......................................................................................... 977
Figure # 5.5.......................................................................................... 979
Figure # 5.6.......................................................................................... 981
Figure # 5.7.......................................................................................... 983
Section 6.0............................................................................................... 985
Figure # 6.1.......................................................................................... 985
Section 7.0............................................................................................... 987
Figure # 7.1.......................................................................................... 987
Figure # 7.2.......................................................................................... 988
Figure # 7.3.......................................................................................... 989
Figure # 7.4.......................................................................................... 990
Figure # 7.5.......................................................................................... 991
Figure # 7.6.......................................................................................... 993
Figure # 7.7.......................................................................................... 995
Figure # 7.8.......................................................................................... 997
Figure # 7.9.......................................................................................... 999
Figure # 7.10.........................................................................................1001
Figure # 7.11.........................................................................................1003
Figure # 7.12.........................................................................................1005
Figure # 7.13.........................................................................................1007
Section 10.1..............................................................................................1009
Figure # 10.1.........................................................................................1009
Numerical Index...........................................................................................1012
Back Cover................................................................................................1029
Front Cover...............................................................................................1030
Parts Ordering Instructions...............................................................................1031
General Information.......................................................................................1032
Index.....................................................................................................1033
Section 0.0...............................................................................................1037
Figure # 0.1..........................................................................................1037
Section 1.0...............................................................................................1039
Figure # 1.1..........................................................................................1039
Figure # 1.2..........................................................................................1041
Figure # 1.3..........................................................................................1043
Section 2.0...............................................................................................1045
Figure # 2.1..........................................................................................1045
Figure # 2.2..........................................................................................1046
Figure # 2.3..........................................................................................1047
Figure # 2.4..........................................................................................1049
Figure # 2.5..........................................................................................1051
Figure # 2.6..........................................................................................1053
Figure # 2.7..........................................................................................1055
Figure # 2.8..........................................................................................1057
Figure # 2.9..........................................................................................1059
Figure # 2.10.........................................................................................1061
Figure # 2.11.........................................................................................1063
Figure # 2.12.........................................................................................1065
Figure # 2.13.........................................................................................1067
Figure # 2.14.........................................................................................1069
Figure # 2.15.........................................................................................1071
Figure # 2.16.........................................................................................1073
Figure # 2.17.........................................................................................1075
Figure # 2.18.........................................................................................1077
Figure # 2.19.........................................................................................1079
Figure # 2.20.........................................................................................1081
Figure # 2.21.........................................................................................1083
Figure # 2.22.........................................................................................1085
Figure # 2.23.........................................................................................1087
Figure # 2.24.........................................................................................1089
Figure # 2.25.........................................................................................1091
Section 3.0...............................................................................................1093
Figure # 3.1..........................................................................................1093
Figure # 3.2..........................................................................................1094
Figure # 3.3..........................................................................................1095
Figure # 3.4..........................................................................................1097
Figure # 3.5..........................................................................................1099
Figure # 3.6..........................................................................................1101
Figure # 3.7..........................................................................................1103
Figure # 3.8..........................................................................................1105
Figure # 3.9..........................................................................................1107
Figure # 3.10.........................................................................................1109
Figure # 3.11.........................................................................................1111
Figure # 3.12.........................................................................................1113
Figure # 3.13.........................................................................................1115
Figure # 3.14.........................................................................................1117
Figure # 3.15.........................................................................................1119
Figure # 3.16.........................................................................................1121
Section 4.0...............................................................................................1123
Figure # 4.1..........................................................................................1123
Figure # 4.2..........................................................................................1125
Figure # 4.3..........................................................................................1127
Figure # 4.4..........................................................................................1129
Figure # 4.5..........................................................................................1131
Figure # 4.6..........................................................................................1133
Figure # 4.7..........................................................................................1135
Figure # 4.8..........................................................................................1137
Figure # 4.9..........................................................................................1139
Figure # 4.10.........................................................................................1141
Figure # 4.11.........................................................................................1143
Figure # 4.12.........................................................................................1145
Figure # 4.13.........................................................................................1147
Section 5.0...............................................................................................1149
Figure # 5.1..........................................................................................1149
Figure # 5.2..........................................................................................1151
Figure # 5.3..........................................................................................1153
Figure # 5.4..........................................................................................1155
Figure # 5.5..........................................................................................1157
Figure # 5.6..........................................................................................1159
Figure # 5.7..........................................................................................1161
Figure # 5.8..........................................................................................1163
Section 6.0...............................................................................................1165
Figure # 6.1..........................................................................................1165
Section 7.0...............................................................................................1167
Figure # 7.1..........................................................................................1167
Figure # 7.2..........................................................................................1168
Figure # 7.3..........................................................................................1169
Figure # 7.4..........................................................................................1170
Figure # 7.5..........................................................................................1171
Figure # 7.6..........................................................................................1173
Figure # 7.7..........................................................................................1175
Figure # 7.8..........................................................................................1177
Figure # 7.9..........................................................................................1179
Figure # 7.10.........................................................................................1181
Figure # 7.11.........................................................................................1183
Figure # 7.12.........................................................................................1185
Figure # 7.13.........................................................................................1187
Numerical Index...........................................................................................1190
Back Cover................................................................................................1207
Front Cover...............................................................................................1208
Parts Ordering Instructions...............................................................................1209
General Information.......................................................................................1210
Index.....................................................................................................1211
Section 0.0...............................................................................................1215
Figure # 0.1..........................................................................................1215
Section 1.0...............................................................................................1217
Figure # 1.1..........................................................................................1217
Figure # 1.2..........................................................................................1219
Figure # 1.3..........................................................................................1221
Section 2.0...............................................................................................1223
Figure # 2.1..........................................................................................1223
Figure # 2.2..........................................................................................1224
Figure # 2.3..........................................................................................1225
Figure # 2.4..........................................................................................1227
Figure # 2.5..........................................................................................1229
Figure # 2.6..........................................................................................1231
Figure # 2.7..........................................................................................1233
Figure # 2.8..........................................................................................1235
Figure # 2.9..........................................................................................1237
Figure # 2.10.........................................................................................1239
Figure # 2.11.........................................................................................1241
Figure # 2.12.........................................................................................1243
Figure # 2.13.........................................................................................1245
Figure # 2.14.........................................................................................1247
Figure # 2.15.........................................................................................1249
Figure # 2.16.........................................................................................1251
Figure # 2.17.........................................................................................1253
Figure # 2.18.........................................................................................1255
Figure # 2.19.........................................................................................1257
Figure # 2.20.........................................................................................1259
Figure # 2.21.........................................................................................1261
Figure # 2.22.........................................................................................1263
Figure # 2.23.........................................................................................1265
Figure # 2.24.........................................................................................1267
Figure # 2.25.........................................................................................1269
Section 3.0...............................................................................................1271
Figure # 3.1..........................................................................................1271
Figure # 3.2..........................................................................................1272
Figure # 3.3..........................................................................................1273
Figure # 3.4..........................................................................................1275
Figure # 3.5..........................................................................................1277
Figure # 3.6..........................................................................................1279
Figure # 3.7..........................................................................................1281
Figure # 3.8..........................................................................................1283
Figure # 3.9..........................................................................................1285
Figure # 3.10.........................................................................................1287
Figure # 3.11.........................................................................................1289
Figure # 3.12.........................................................................................1291
Figure # 3.13.........................................................................................1293
Figure # 3.14.........................................................................................1295
Figure # 3.15.........................................................................................1297
Figure # 3.16.........................................................................................1299
Section 4.0...............................................................................................1301
Figure # 4.1..........................................................................................1301
Figure # 4.2..........................................................................................1303
Figure # 4.3..........................................................................................1305
Figure # 4.4..........................................................................................1307
Figure # 4.5..........................................................................................1309
Figure # 4.6..........................................................................................1311
Figure # 4.7..........................................................................................1313
Figure # 4.8..........................................................................................1315
Figure # 4.9..........................................................................................1317
Figure # 4.10.........................................................................................1319
Figure # 4.11.........................................................................................1321
Figure # 4.12.........................................................................................1323
Figure # 4.13.........................................................................................1325
Section 5.0...............................................................................................1327
Figure # 5.1..........................................................................................1327
Figure # 5.2..........................................................................................1329
Figure # 5.3..........................................................................................1331
Figure # 5.4..........................................................................................1333
Figure # 5.5..........................................................................................1335
Figure # 5.6..........................................................................................1337
Figure # 5.7..........................................................................................1339
Figure # 5.8..........................................................................................1341
Section 6.0...............................................................................................1343
Figure # 6.1..........................................................................................1343
Section 7.0...............................................................................................1345
Figure # 7.1..........................................................................................1345
Figure # 7.2..........................................................................................1346
Figure # 7.3..........................................................................................1347
Figure # 7.4..........................................................................................1348
Figure # 7.5..........................................................................................1349
Figure # 7.6..........................................................................................1351
Figure # 7.7..........................................................................................1353
Figure # 7.8..........................................................................................1355
Figure # 7.9..........................................................................................1357
Figure # 7.10.........................................................................................1359
Figure # 7.11.........................................................................................1361
Figure # 7.12.........................................................................................1363
Figure # 7.13.........................................................................................1365
Numerical Index...........................................................................................1368
Back Cover................................................................................................1389
Front Cover...............................................................................................1390
Parts Ordering Instructions...............................................................................1391
General Information.......................................................................................1392
Alphabetical Index........................................................................................1393
Section 0.0...............................................................................................1397
Figure # 0.1..........................................................................................1397
Section 1.0...............................................................................................1399
Figure # 1.1..........................................................................................1399
Figure # 1.2..........................................................................................1401
Figure # 1.3..........................................................................................1403
Section 2.0...............................................................................................1405
Figure # 2.1..........................................................................................1405
Figure # 2.2..........................................................................................1406
Figure # 2.3..........................................................................................1407
Figure # 2.4..........................................................................................1409
Figure # 2.5..........................................................................................1411
Figure # 2.6..........................................................................................1413
Figure # 2.7..........................................................................................1415
Figure # 2.8..........................................................................................1417
Figure # 2.9..........................................................................................1419
Figure # 2.10.........................................................................................1421
Figure # 2.11.........................................................................................1423
Figure # 2.12.........................................................................................1425
Figure # 2.13.........................................................................................1427
Figure # 2.14.........................................................................................1429
Figure # 2.15.........................................................................................1431
Figure # 2.16.........................................................................................1433
Figure # 2.17.........................................................................................1435
Figure # 2.18.........................................................................................1437
Figure # 2.19.........................................................................................1439
Figure # 2.20.........................................................................................1441
Figure # 2.21.........................................................................................1443
Figure # 2.22.........................................................................................1445
Section 3.0...............................................................................................1447
Figure # 3.1..........................................................................................1447
Figure # 3.2..........................................................................................1448
Figure # 3.3..........................................................................................1449
Figure # 3.4..........................................................................................1451
Figure # 3.5..........................................................................................1453
Figure # 3.6..........................................................................................1455
Figure # 3.7..........................................................................................1457
Figure # 3.8..........................................................................................1459
Figure # 3.9..........................................................................................1461
Figure # 3.10.........................................................................................1463
Figure # 3.11.........................................................................................1465
Figure # 3.12.........................................................................................1467
Figure # 3.13.........................................................................................1469
Figure # 3.14.........................................................................................1471
Figure # 3.15.........................................................................................1473
Figure # 3.16.........................................................................................1475
Section 4.0...............................................................................................1477
Figure # 4.1..........................................................................................1477
Figure # 4.2..........................................................................................1479
Figure # 4.3..........................................................................................1481
Figure # 4.4..........................................................................................1483
Figure # 4.5..........................................................................................1485
Figure # 4.6..........................................................................................1487
Figure # 4.7..........................................................................................1489
Figure # 4.8..........................................................................................1491
Figure # 4.9..........................................................................................1493
Figure # 4.10.........................................................................................1495
Figure # 4.11.........................................................................................1497
Figure # 4.12.........................................................................................1499
Figure # 4.13.........................................................................................1501
Section 5.0...............................................................................................1503
Figure # 5.1..........................................................................................1503
Figure # 5.2..........................................................................................1505
Figure # 5.3..........................................................................................1507
Figure # 5.4..........................................................................................1509
Figure # 5.5..........................................................................................1511
Figure # 5.6..........................................................................................1513
Figure # 5.7..........................................................................................1515
Figure # 5.8..........................................................................................1517
Section 6.0...............................................................................................1519
Figure # 6.1..........................................................................................1519
Section 7.0...............................................................................................1521
Figure # 7.1..........................................................................................1521
Figure # 7.2..........................................................................................1522
Figure # 7.3..........................................................................................1523
Figure # 7.4..........................................................................................1524
Figure # 7.5..........................................................................................1525
Figure # 7.6..........................................................................................1527
Figure # 7.7..........................................................................................1529
Figure # 7.8..........................................................................................1531
Figure # 7.9..........................................................................................1533
Figure # 7.10.........................................................................................1535
Figure # 7.11.........................................................................................1537
Figure # 7.12.........................................................................................1539
Section 10.1..............................................................................................1541
Figure # 10.1.........................................................................................1541
Numerical Index...........................................................................................1544
Back Cover................................................................................................1561
Front Cover...............................................................................................1562
Parts Ordering Instructions...............................................................................1563
Field Modifications.......................................................................................1563
General Information.......................................................................................1564
0000 - Chassis............................................................................................1569
0300-004 Frame/Chassis................................................................................1570
0340-011 Inspection Covers (Shields & Guards).........................................................1572
0340-012 Inspection Covers (Lift Platform)............................................................1574
0340-017 Inspection Covers ("EE" Electrical Box)......................................................1576
0390-006 Battery Compartment Parts....................................................................1578
0560-001 Platform.....................................................................................1580
0640-021 Driver Controls (Brake Pedal)................................................................1582
0640-022 Driver Controls (Pallet Clamp)...............................................................1584
0640-023 Driver Controls (Control Handle).............................................................1586
0820-016 Finger/Toe Guards............................................................................1588
0850-009 Signs, Warnings..............................................................................1590
1000 - Drive Motor........................................................................................1591
1700-012 Drive Motor (24 Volt)........................................................................1592
1700-013 Drive Motor (36 Volt)........................................................................1594
2000 - Drive Gear/Transmission............................................................................1595
2550-011 Mechanical Drive Gear Unit...................................................................1596
3000 - Brake/Wheel System.................................................................................1597
3150-000 Brake Cylinder...............................................................................1598
3300-005 Parking Brake System.........................................................................1600
3530-007 Drive Wheel..................................................................................1602
3540-007 Support/Swivel Wheel.........................................................................1604
3550-010 Fork/Support Arm/Outrigger Wheel.............................................................1606
3560-004 Stabilizer Wheel (Spring Loaded).............................................................1608
3580-001 Guide Wheel..................................................................................1610
4000 - Steering System....................................................................................1611
4130-000 Orbitrol Unit/Steering Valve (Torque Generator)..............................................1612
4150-000 Steering System Pump (Pump and Motor)........................................................1614
4150-001 Steering System Pump (Steering Pump).........................................................1616
4160-000 Servo Motor/Cylinder (N.D.C. Wire Guidance)..................................................1618
4170-000 Steering Chain/Linkage/Wire (Platform and Mast)..............................................1620
4170-001 Steering Chain/Linkage/Wire (Main Chassis)...................................................1624
4170-002 Steering Chain/Linkage/Wire (N.D.C. Main Chassis)............................................1626
4180-008 Steering/Radial Bearing......................................................................1628
5000 - Electrical System..................................................................................1629
5120-001 Lights (Work Lights and Fan).................................................................1630
5160-014 General Alarm Signal.........................................................................1632
5180-002 Current Collector, Cable Drum................................................................1634
5190-019 Battery Cut-Out Contactor/Plug (Emergency Disconnect Contactor)..............................1636
5190-020 Battery Cut-Out Contactor/Plug (Battery Connector)...........................................1638
5230-006 Voltage/Battery Indicator (LX Dash Display)..................................................1640
5230-007 Voltage/Battery Indicator (Battery Lift Interrupt)...........................................1642
5230-008 Voltage/Battery Indicator....................................................................1644
5290-000 Hourmeter/Speedometer........................................................................1646
5310-021 Start/Stop Switch............................................................................1648
5360-000 Relays, Electrical Modules (N.D.C. Wire Guidance)............................................1650
5390-024 Control Cables/Harnesses (Main Chassis)......................................................1652
5390-025 Control Cables/Harnesses (Mast Cables).......................................................1654
5390-026 Control Cables/Harnesses (Lift Platform).....................................................1656
5390-027 Control Cables/Harnesses (N.D.C. Wire Guidance)..............................................1658
5390-028 Control Cables/Harnesses (N.D.C. Wire Guidance)..............................................1660
5400-004 Drive Motor Electrical System (Contactor Panel)..............................................1662
5410-000 SCR Panel....................................................................................1664
5430-015 Motor Cables, Resistors......................................................................1666
5440-002 Direction Contactors (24 Volt)...............................................................1668
5450-001 Speed Contactors (1A) 24 Volt................................................................1670
5610-002 Pump Contactors (Lift Pump) 24 Volt..........................................................1672
5610-003 Pump Contactors (Lift Pump) 36 Volt..........................................................1674
5610-004 Pump Contactors (Steering Pump)..............................................................1676
5760-000 Antennas (Wire Guidance).....................................................................1678
5810-014 Pump Motor (Lift Pump).......................................................................1680
5810-015 Pump Motor (Steering Pump, 24 Volt)..........................................................1682
5810-016 Pump Motor (Steering Pump, 36 Volt)..........................................................1684
6000 - Hydraulic System...................................................................................1685
6120-006 Hoses, Pipes, Connections, Mounting Points (Brake Hose)......................................1686
6125-021 Hoses, Pipes, Connections, Mounting Points (Control Valve)...................................1688
6125-022 Hoses, Pipes, Connections, Mounting Points (Two Stage Mast)..................................1690
6125-023 Hoses, Pipes, Connections, Mounting Points (Three Stage HIGH-VIS Mast).......................1692
6140-008 Hydraulic Pump (Lift Pump and Motor).........................................................1694
6140-009 Hydraulic Pump (Lift Pump)...................................................................1696
6160-003 Control Valve................................................................................1698
7000 - Operating Function - Lifting Mast/Cylinder.........................................................1699
7100-000 Mast (2 Stage)...............................................................................1700
7100-001 Mast (3 Stage)...............................................................................1702
7110-012 Mast Sections (2 Stage Outer Column).........................................................1704
7110-013 Mast Sections (2 Stage Inner Column).........................................................1706
7110-014 Mast Sections (3 Stage Outer Column).........................................................1708
7110-015 Mast Sections (3 Stage Intermediate Column)..................................................1710
7110-016 Mast Sections (3 Stage Inner Column).........................................................1712
7170-005 Lifting Gear (3 Stage Mast)..................................................................1714
7180-000 Slack Chain/Emergency Brake..................................................................1716
7310-021 Lift Cylinder (Two Stage Mast)...............................................................1718
7310-022 Lift Cylinder (Three Stage HIGH-VIS Mast Staging Cylinder)...................................1720
7310-023 Lift Cylinder (Three Stage HIGH-VIS Mast Free Lift Cylinder).................................1722
8000 - Peripheral/Installation Equipment..................................................................1723
8200-000 Wire Guidance................................................................................1724
8210-000 Guidance Communication Loop..................................................................1726
8510-000 Driver Protection............................................................................1728
8520-000 Access, Safety Equipment.....................................................................1730
8520-001 Access, Safety Equipment (Fire Extinguisher).................................................1732
9000 - Options/Attachments................................................................................1733
9370-006 Warning Lights/Alarm.........................................................................1734
9500-011 Extra Mechanical Equipment...................................................................1736
9660-004 Electrical Heater............................................................................1738
9999-001 Special Tools and Lubrications...............................................................1740
Back Cover................................................................................................1741
Front Cover...............................................................................................1742
Parts Ordering Instructions...............................................................................1743
General Information.......................................................................................1744
Index.....................................................................................................1746
0000 Chassis..............................................................................................1751
0300-004 Frame / chassis..............................................................................1752
0340-011 Inspection covers (Shields & guards).........................................................1754
0340-012 Inspection covers (Lift platform)............................................................1756
0340-017 Inspection covers (βEEβ electrical box)......................................................1758
0390-006 Battery compartment parts....................................................................1760
0560-001 Platform.....................................................................................1762
0640-021 Driver controls (Brake pedal)................................................................1764
0640-022 Driver controls (Pallet clamp)...............................................................1766
0640-023 Driver controls (Control handle).............................................................1768
0820-016 Finger / toe guards..........................................................................1770
0850-009 Signs, warnings..............................................................................1772
1000 Motor................................................................................................1751
1700-012 Drive motor (24 Volt)........................................................................1774
1700-013 Drive motor (36 Volt)........................................................................1776
2000 Transmission/Drive Gear..............................................................................1777
2550-011 Mechanical drive gear unit...................................................................1778
3000 Brake/Wheel System...................................................................................1779
3150-000 Brake cylinder...............................................................................1780
3300-005 Parking brake system.........................................................................1782
3530-007 Drive wheel..................................................................................1784
3540-007 Support / swivel wheel.......................................................................1786
3550-010 Fork / support arm / outrigger wheel (Single)................................................1788
3550-011 Fork / support arm / outrigger wheel (Tandem articulated)....................................1790
3560-004 Stabilizer wheel (Spring loaded).............................................................1792
3580-001 Guide wheel..................................................................................1794
4000 Steering System......................................................................................1795
4130-000 Orbitrol unit / steering valve (Torque generator)............................................1796
4150-000 Steering system pump (Pump and motor)........................................................1798
4150-001 Steering system pump (Steering pump).........................................................1800
4160-000 Servo motor / cylinder (N.D.C. wire guidance)................................................1802
4170-000 Steering chain / linkage / wire (Platform and mast)..........................................1804
4170-001 Steering chain / linkage / wire (Main chassis)...............................................1808
4170-002 Steering chain / linkage / wire (N.D.C. Main chassis)........................................1810
4180-008 Steering / radial bearing....................................................................1812
5000 Electrical System....................................................................................1813
5120-002 Lights (work lights and fan).................................................................1814
5160-014 General alarm signal.........................................................................1816
5180-002 Current collector, cable drum................................................................1818
5190-019 Battery cut-out contactor / plug (Emergency disconnect contactor)............................1820
5190-020 Battery cut-out contactor / plug (Battery connector).........................................1822
5230-006 Voltage / battery indicator (LX dash display)................................................1824
5230-007 Voltage / battery indicator (Battery lift interrupt).........................................1826
5230-008 Voltage / battery indicator..................................................................1828
5290-000 Hourmeter / speedometer......................................................................1830
5310-021 Start / stop switch..........................................................................1832
5320-001 Travel direction switch......................................................................1834
5360-000 Relays, electrical modules (N.D.C. wire guidance)............................................1836
5390-024 Control cables / harnesses (Main chassis)....................................................1838
5390-025 Control cables / harnesses (Mast cables).....................................................1840
5390-026 Control cables / harnesses (Lift platform)...................................................1842
5390-027 Control cables / harnesses (N.D.C wire guidance).............................................1844
5390-028 Control cables / harnesses (N.D.C wire guidance).............................................1846
5400-004 Drive motor electrical system (contactor panel)..............................................1848
5410-000 SCR panel....................................................................................1850
5430-015 Motor cables, resistors......................................................................1852
5440-002 Direction contactors (24 Volt)...............................................................1854
5450-001 Speed contactors (1A) 24 Volt................................................................1856
5610-002 Pump contactors (Lift pump) 24 Volt..........................................................1858
5610-003 Pump contactors (Lift pump) 36 Volt..........................................................1860
5610-004 Pump contactors (Steering pump)..............................................................1862
5760-000 Antennas (Wire guidance).....................................................................1864
5810-014 Pump motor (Lift pump).......................................................................1866
5810-015 Pump motor (Steering pump, 24 Volt)..........................................................1868
5810-016 Pump motor (Steering pump, 36 Volt)..........................................................1870
6000 Hydraulic System.....................................................................................1871
6110-000 Hydraulic tank...............................................................................1872
6120-010 Hoses, pipes, connections, mounting points (Brake hose)......................................1874
6125-022 Hoses, pipes, connections, mounting points (Two stage mast)..................................1876
6125-023 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast).......................1878
6125-045 Hoses, pipes, connections, mounting points (Control valve)...................................1880
6130-010 Filters and housing..........................................................................1882
6140-008 Hydraulic pump (Lift pump and motor).........................................................1884
6140-009 Hydraulic pump (Lift pump)...................................................................1886
6160-003 Control valve................................................................................1888
7000 Operating Function - Lifting Device..................................................................1889
7100-000 Mast (2 stage)...............................................................................1890
7100-001 Mast (3 stage)...............................................................................1892
7110-012 Mast sections (2 stage outer column).........................................................1894
7110-013 Mast sections (2 stage inner column).........................................................1896
7110-014 Mast sections (3 stage outer column).........................................................1898
7110-015 Mast sections (3 stage intermediate column)..................................................1900
7110-016 Mast sections (3 stage inner column).........................................................1902
7170-005 Lifting gear (3 stage mast)..................................................................1904
7180-000 Slack chain / emergency brake................................................................1906
7310-021 Lift cylinder (two stage mast)...............................................................1908
7310-022 Lift cylinder (three stage HIGH-VIS mast staging cylinder)...................................1910
7310-023 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder).................................1912
8000 Peripheral / Instruction Equipment...................................................................1913
8200-000 Wire guidance................................................................................1914
8210-000 Guidance communication loop..................................................................1916
8510-000 Driver protection............................................................................1918
8520-001 Access, safety equipment (Fire extinguisher).................................................1920
8520-002 Access, safety equipment (Safety belt, tether)...............................................1922
9000 Options/Attachments..................................................................................1923
9360-000 Extra lights.................................................................................1924
9370-000 Warning lights /alarm (Alarm)................................................................1926
9370-001 Warning lights /alarm (Blue strobe light)....................................................1928
9370-006 Warning lights /alarm (Flashing light and strobe light)......................................1930
9500-011 Extra mechanical equipment...................................................................1932
9660-004 Electrical heater............................................................................1934
9999-001 Special tools and lubrications...............................................................1936
Back Cover................................................................................................1937
Front Cover...............................................................................................1938
Parts Ordering Instructions...............................................................................1940
General Information.......................................................................................1941
Index.....................................................................................................1947
0000 Chassis..............................................................................................1952
0300-000 Frame / chassis..............................................................................1954
0340-000 Inspection covers (Shields & guards).........................................................1956
0340-100 Inspection covers (Lift platform)............................................................1958
0341-000 Inspection covers (βEEβ electrical box)......................................................1960
0390-000 Battery compartment parts....................................................................1962
0560-000 Platform.....................................................................................1964
0640-000 Driver controls (Brake pedal)................................................................1966
0641-000 Driver controls (Pallet clamp)...............................................................1968
0642-000 Driver controls (Control handle).............................................................1970
0820-000 Finger guards................................................................................1972
0850-000 Decals, warnings, and manuals................................................................1974
1000 Motors...............................................................................................1976
1710-000 Steering pump motor (24 Volt)................................................................1978
1710-100 Steering pump motor (36 Volt)................................................................1980
1730-000 Steering motor Serial number 28247001 - UP...................................................1982
1750-000 Pump motor (Lift pump).......................................................................1984
1760-000 Drive motor (24 Volt)........................................................................1986
1760-100 Drive motor (36 Volt)........................................................................1988
2000 Transmission / Drive Gear............................................................................1990
2550-000 Transmission assembly........................................................................1992
3000 Brake / Wheel System.................................................................................1994
3150-000 Brake cylinder...............................................................................1996
3300-000 Parking brake system.........................................................................1998
3530-000 Drive wheel..................................................................................2000
3540-000 Swivel caster wheel..........................................................................2002
3550-000 Single load wheels...........................................................................2004
3550-100 Tandem articulated load wheels...............................................................2006
3560-000 Spring loaded caster.........................................................................2008
3580-000 Guide wheel..................................................................................2010
4000 Steering System......................................................................................2012
4130-000 Torque generator assembly....................................................................2014
4150-000 Steering pump and motor assembly.............................................................2016
4151-000 Steering pump assembly.......................................................................2018
4170-000 2 Stage platform and mast steering linkage...................................................2020
4170-100 3 Stage platform and mast steering linkage...................................................2024
4170-200 Steering chain / linkage / wire (Main chassis)...............................................2028
4170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP............2030
4180-000 Steering / radial bearing....................................................................2032
5000 Electrical System....................................................................................2034
5120-000 Lights (work lights and fan).................................................................2036
5160-000 Horn.........................................................................................2038
5180-000 Stick strap / chain..........................................................................2040
5190-000 Battery connector............................................................................2042
5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)............................2044
5230-000 Voltage / battery indicator (LX dash display)................................................2046
5230-100 Voltage / battery indicator (Battery lift interrupt).........................................2048
5230-200 Voltage / battery indicator..................................................................2050
5290-000 Hourmeter / speedometer......................................................................2052
5310-000 Start / stop switch..........................................................................2054
5320-000 Travel direction switch......................................................................2056
5360-000 Relays, electrical modules (N.D.C. wire guidance)............................................2058
5390-000 Control cables / harnesses (Main chassis)....................................................2060
5390-100 Control cables / harnesses (N.D.C wire guidance).............................................2062
5391-000 Control cables / harnesses (Mast cables).....................................................2064
5392-000 Control cables / harnesses (Lift platform)...................................................2066
5392-100 Control cables / harnesses (N.D.C wire guidance).............................................2068
5400-000 Contactor panel..............................................................................2070
5410-000 SCR panel....................................................................................2072
5430-000 Motor cables, resistors......................................................................2074
5440-000 Direction contactor..........................................................................2076
5450-000 Speed contactors (1A)........................................................................2078
5610-000 Pump contactors (Lift pump) 24 Volt..........................................................2080
5610-100 Pump contactors (Lift pump) 36 Volt..........................................................2082
5611-000 Pump contactors (Steering pump)..............................................................2084
5760-000 Antennas (Wire guidance).....................................................................2086
6000 Hydraulic System.....................................................................................2088
6110-000 Hydraulic tank...............................................................................2090
6120-000 Hoses, pipes, connections, mounting points (Brake hose)......................................2092
6120-100 Hoses, pipes, connections, mounting points (Control valve)...................................2094
6125-000 Hoses, pipes, connections, mounting points (Two stage mast)..................................2096
6125-100 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast).......................2098
6130-000 Filters and housing..........................................................................2100
6140-000 Lift pump and motor assembly.................................................................2102
6141-000 Lift pump assembly...........................................................................2104
6160-000 Control valve................................................................................2106
6610-000 Lift cylinder (two stage mast)...............................................................2108
6615-000 Lift cylinder (three stage HIGH-VIS mast staging cylinder)...................................2110
6620-000 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder).................................2112
7000 Operating Function - Lifting Device..................................................................2114
7100-000 2 Stage mast.................................................................................2116
7100-100 2 Stage mast outer column....................................................................2118
7100-200 2 Stage mast inner column....................................................................2120
7110-000 3 Stage mast.................................................................................2122
7110-100 3 Stage mast outer column....................................................................2124
7110-200 3 Stage mast intermediate column.............................................................2126
7110-300 3 Stage mast inner column....................................................................2128
7170-001 3 Stage mast lifting gear Serial Number 27135001 and UP......................................2130
7180-000 Slack chain..................................................................................2132
8000 Peripheral / Installation Equipment..................................................................2134
8200-000 Wire guidance controller (MICRO 70)..........................................................2136
8210-000 Guidance communication loop..................................................................2138
8510-000 Hand rail....................................................................................2140
8520-000 Fire extinguisher............................................................................2142
8525-000 Safety belt, tether..........................................................................2144
9000 Options / Attachments................................................................................2146
9360-000 Extra lights.................................................................................2148
9370-000 Alarm........................................................................................2150
9370-100 Blue warning strobe light....................................................................2152
9370-200 Flashing warning light and strobe light......................................................2154
9500-000 Lift forks...................................................................................2156
9660-000 Electrical heater............................................................................2158
10000 Tools...............................................................................................2160
10010-000 Special tools and lubrications..............................................................2162
11000 Numerical Index.....................................................................................2164
OE35 Electical Truck Numerical Index..................................................................2166
Back Cover................................................................................................2183
Front Cover...............................................................................................2184
Parts Ordering Instructions...............................................................................2186
General Information.......................................................................................2187
0000 Chassis..............................................................................................2196
0300-000 Frame / chassis..............................................................................2198
0340-000 Inspection covers (Shields & guards).........................................................2200
0340-101 Inspection covers (Lift platform)............................................................2202
0341-000 Inspection covers (βEEβ electrical box)......................................................2204
0390-000 Battery compartment parts....................................................................2206
0560-000 Platform.....................................................................................2208
0640-000 Driver controls (Brake pedal)................................................................2210
0641-001 Driver controls (Pallet clamp)...............................................................2212
0642-000 Driver controls (Control handle).............................................................2214
0820-000 Finger guards................................................................................2216
0850-001 Decals, warnings, and manuals................................................................2218
1000 Motors...............................................................................................2220
1710-000 Steering pump motor (24 Volt)................................................................2222
1710-100 Steering pump motor (36 Volt)................................................................2224
1730-001 Steering motor Serial number 28247001 - UP...................................................2226
1750-000 Pump motor (Lift pump).......................................................................2228
1760-000 Drive motor (24 Volt)........................................................................2230
1760-100 Drive motor (36 Volt)........................................................................2232
2000 Transmission / Drive Gear............................................................................2234
2550-000 Transmission assembly........................................................................2236
3000 Brake / Wheel System.................................................................................2238
3150-000 Brake cylinder...............................................................................2240
3300-000 Parking brake system.........................................................................2242
3530-000 Drive wheel..................................................................................2244
3540-000 Swivel caster wheel..........................................................................2246
3550-000 Single load wheels...........................................................................2248
3550-100 Tandem articulated load wheels...............................................................2250
3560-000 Spring loaded caster.........................................................................2252
3580-000 Guide wheel..................................................................................2254
4000 Steering System......................................................................................2256
4130-000 Torque generator assembly....................................................................2258
4150-000 Steering pump and motor assembly.............................................................2260
4151-000 Steering pump assembly.......................................................................2262
4170-000 Two stage platform and mast steering linkage.................................................2264
4170-100 Three stage platform and mast steering linkage...............................................2268
4170-200 Steering chain / linkage / wire (Main chassis)...............................................2272
4170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP............2274
4180-000 Steering / radial bearing....................................................................2276
5000 Electrical System....................................................................................2278
5120-000 Lights (work lights and fan).................................................................2280
5160-000 Horn.........................................................................................2282
5180-000 Stick strap / chain..........................................................................2284
5190-000 Battery connector............................................................................2286
5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)............................2288
5230-000 Voltage / battery indicator (LX dash display)................................................2290
5230-100 Voltage / battery indicator (Battery lift interrupt).........................................2292
5230-200 Voltage / battery indicator..................................................................2294
5290-000 Hourmeter / speedometer......................................................................2296
5310-000 Start / stop switch..........................................................................2298
5320-000 Travel direction switch......................................................................2300
5360-000 Relays, electrical modules (N.D.C. wire guidance)............................................2302
5390-000 Control cables / harnesses (Main chassis)....................................................2304
5390-100 Control cables / harnesses (N.D.C wire guidance).............................................2306
5391-000 Control cables / harnesses (Mast cables).....................................................2308
5392-000 Control cables / harnesses (Lift platform)...................................................2310
5392-100 Control cables / harnesses (N.D.C wire guidance).............................................2312
5400-000 Contactor panel..............................................................................2314
5410-000 SCR panel....................................................................................2316
5430-000 Motor cables, resistors......................................................................2318
5440-000 Direction contactor..........................................................................2320
5450-000 Speed contactors (1A)........................................................................2322
5610-000 Pump contactors (Lift pump) 24 Volt..........................................................2324
5610-100 Pump contactors (Lift pump) 36 Volt..........................................................2326
5611-000 Pump contactors (Steering pump)..............................................................2328
5760-001 Antennas (Wire guidance) Serial number 26220001 -UP..........................................2330
6000 Hydraulic System.....................................................................................2332
6110-000 Hydraulic tank...............................................................................2334
6120-000 Brake hose and steering lines................................................................2336
6120-100 Control valve and pump lines.................................................................2338
6125-000 Two stage mast lines.........................................................................2340
6125-101 Three stage mast lines.......................................................................2342
6130-000 Filters and housing..........................................................................2344
6140-000 Lift pump and motor assembly.................................................................2346
6141-000 Lift pump assembly...........................................................................2348
6160-000 Control valve................................................................................2350
6610-000 Two stage lift cylinder......................................................................2352
6615-001 Three stage staging lift cylinder Serial number OE35030314002 - UP...........................2354
6620-000 Three stage mast freelift Lift cylinder......................................................2356
7000 Operating Function - Lifting Device..................................................................2358
7100-000 Two stage mast...............................................................................2360
7100-100 Two stage mast outer column..................................................................2362
7100-200 Two stage mast inner column..................................................................2364
7110-000 Three stage mast.............................................................................2366
7110-100 Three stage mast outer column................................................................2368
7110-200 Three stage mast intermediate column.........................................................2370
7110-300 Three stage mast inner column................................................................2372
7170-001 Three stage mast lifting gear Serial Number 27135001 and UP..................................2374
7180-000 Slack chain..................................................................................2376
8000 Peripheral / Installation Equipment..................................................................2378
8200-000 Wire guidance controller (MICRO 70)..........................................................2380
8210-000 Guidance communication loop..................................................................2382
8510-000 Hand rail....................................................................................2384
8520-000 Fire extinguisher............................................................................2386
8525-001 Safety belt, tether..........................................................................2388
9000 Options / Attachments................................................................................2390
9180-000 Fork extensions..............................................................................2392
9360-000 Extra lights.................................................................................2394
9370-000 Alarm........................................................................................2396
9370-100 Blue warning strobe light....................................................................2398
9370-200 Flashing warning light and strobe light......................................................2400
9500-000 Lift forks...................................................................................2402
9660-001 Electrical heater............................................................................2404
10000 Tools...............................................................................................2406
10010-000 Special tools and lubrications..............................................................2408
11000 Alphabetical/ Numerical Index.......................................................................2410
Alphabetical Index....................................................................................2412
Numerical Index.......................................................................................2423
Back Cover................................................................................................2435
Front Cover...............................................................................................2436
Parts Ordering Instructions...............................................................................2437
General Information.......................................................................................2438
Index.....................................................................................................2440
Electrical Schematic......................................................................................2444
0000 Chassis..............................................................................................2445
0300-004 Frame / chassis..............................................................................2446
0340-011 Inspection covers (Shields & guards).........................................................2448
0340-026 Inspection covers (Lift platform)............................................................2450
0390-006 Battery compartment parts....................................................................2452
0560-001 Platform.....................................................................................2454
0640-021 Driver controls (Brake pedal)................................................................2456
0640-022 Driver controls (Pallet clamp)...............................................................2458
0640-023 Driver controls (Control handle).............................................................2460
0820-016 Finger / toe guards..........................................................................2462
0850-014 Signs, warnings..............................................................................2464
1000 Motors...............................................................................................2465
1700-012 Drive motor (24 Volt)........................................................................2466
2000 Transmission/Drive Gear..............................................................................2467
2550-011 Mechanical drive gear unit...................................................................2468
3000 Brake/Wheel System...................................................................................2469
3140-000 Control valve (Steer/brake manifold).........................................................2470
3150-000 Brake cylinder...............................................................................2472
3300-005 Parking brake system.........................................................................2474
3530-007 Drive wheel..................................................................................2476
3550-010 Fork / support arm / outrigger wheel (Single)................................................2478
3580-001 Guide wheel..................................................................................2480
4000 Steering System......................................................................................2481
4130-001 Orbitrol unit / steering valve (Torque generator)............................................2482
4170-000 Steering chain / linkage / wire (Platform and mast)..........................................2484
4170-001 Steering chain / linkage / wire (Main chassis)...............................................2488
4180-008 Steering / radial bearing....................................................................2490
5000 Electrical System....................................................................................2491
5120-002 Lights (work lights and fan).................................................................2492
5150-001 External direction indicator lights..........................................................2494
5160-014 General alarm signal.........................................................................2496
5190-019 Battery cut-out contactor / plug (Emergency disconnect contactor)............................2498
5190-020 Battery cut-out contactor / plug (Battery connector).........................................2500
5230-006 Voltage / battery indicator (LX dash display)................................................2502
5230-007 Voltage / battery indicator (Battery lift interrupt).........................................2504
5230-008 Voltage / battery indicator..................................................................2506
5290-000 Hourmeter / speedometer......................................................................2508
5310-021 Start / stop switch..........................................................................2510
5320-001 Travel direction switch......................................................................2512
5360-007 Relay, electrical modules (Relay)............................................................2514
5390-024 Control cables / harnesses (Main chassis)....................................................2516
5390-025 Control cables / harnesses (Mast cables).....................................................2518
5390-026 Control cables / harnesses (Lift platform)...................................................2520
5400-004 Drive motor electrical system (contactor panel)..............................................2522
5410-000 SCR panel....................................................................................2524
5430-001 Motor cables, resistors......................................................................2526
5440-002 Direction contactors (24 Volt)...............................................................2528
5450-001 Speed contactors (1A) 24 Volt................................................................2530
5460-000 Transistor panel.............................................................................2532
5810-000 Pump motor (Lift pump).......................................................................2534
6000 Hydrualic System.....................................................................................2535
6110-004 Hydraulic tank...............................................................................2536
6120-009 Hoses, pipes, connections, mounting points...................................................2538
6125-022 Hoses, pipes, connections, mounting points (Two stage mast)..................................2540
6125-023 Hoses, pipes, connections, mounting points (Three stage HIGH-VIS mast).......................2542
6130-010 Filters and housing..........................................................................2544
6140-000 Hydraulic pump...............................................................................2546
6210-000 Control valve (Lift/lower)...................................................................2548
7000 Operating Function - Lifting Device..................................................................2549
7100-000 Mast (2 stage)...............................................................................2550
7100-001 Mast (3 stage)...............................................................................2552
7110-012 Mast sections (2 stage outer column).........................................................2554
7110-013 Mast sections (2 stage inner column).........................................................2556
7110-014 Mast sections (3 stage outer column).........................................................2558
7110-015 Mast sections (3 stage intermediate column)..................................................2560
7110-016 Mast sections (3 stage inner column).........................................................2562
7170-005 Lifting gear (3 stage mast)..................................................................2564
7180-000 Slack chain / emergency brake................................................................2566
7310-021 Lift cylinder (two stage mast)...............................................................2568
7310-022 Lift cylinder (three stage HIGH-VIS mast staging cylinder)...................................2570
7310-023 Lift cylinder (three stage HIGH-VIS mast Free lift cylinder).................................2572
8000 Peripherial equipment................................................................................2573
8510-001 Driver protection............................................................................2574
8520-001 Access, safety equipment (Fire extinguisher).................................................2576
8520-002 Access, safety equipment (Safety belt, tether)...............................................2578
9000 Options/Attachments..................................................................................2579
9360-000 Extra lights.................................................................................2580
9370-000 Warning lights /alarm (Alarm)................................................................2582
9370-001 Warning lights /alarm (Blue strobe light)....................................................2584
9370-006 Warning lights /alarm (Flashing light and strobe light)......................................2586
9500-011 Extra mechanical equipment...................................................................2588
9999-001 Special tools and lubrications...............................................................2590
Back Cover................................................................................................2591S.S 06/24
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