BT Prime-Mover PMX QMX Electric Low Lift Pallet Truck Repair Manual_1995 PDF

Description

BT Prime-Mover PMX QMX Electric Low Lift Pallet Truck Repair Manual_1995 – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover PMX QMX Electric Low Lift Pallet Truck Repair Manual_1995 – PDF DOWNLOAD

Language : English
Pages : 169
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover PMX QMX Electric Low Lift Pallet Truck Repair Manual_1995 – PDF DOWNLOAD

Manual Part Number 302266-001
Effective Serial Number 00230773

Front Cover 1
Table of Contents 3
0 0 Maintenance 5
0 1 Truck Identification 6
0 2 System Operation 7
0 3 Specifications 8
Inch (SAE) and Metric Fasteners 9
Introduction 10
Nomenclature, Threads 10
Figure 1 – Thread Design 10
Strength Identification 11
Table 2 – Studs and Nuts 12
Table 3 – Torque Nuts 13
Table 4 – Torque Nuts with Nylon Insert 14
Table 5 – Conversion Table for Metric and English Units 15
Table 6 – Torque Values for Coarse Threaded Metric Fasteners 17
0 4 Maintenance and Adjustments 18
Planned Maintenance Schedule 19
Services to be Performed Monthly or Every 200 Operating Hours 22
Services to be Performed Annually or Every 2000 Operating Hours 23
0 5 Troubleshooting 25
0 6 Component Removal and Installation 25
0 7 Component Repair 25
1 0 Transmission 27
Figure # 1 1 Handle Stem Assembly 28
Figure # 1 2 Transmission Assembly 30
1 2 System Operation 32
1 3 Specifications 32
1 4 Maintenance and Adjustments 32
1 5 Troubleshooting 33
1 6 Component Removal and Installation 33
1 7 Component Repair 38
2 0 Electrical 41
2 1 Component Identification 43
PMX 12 Volt Electrical Schematic 44
Electrical Schematic Symbols 45
PMX 12 Volt Electrical Assembly 46
PMX 12 Volt Panel Assembly 48
PMX 24 Volt Electric Schematic 50
Electrical Schematic Symbols 51
PMX 24 Volt Electrical Assembly 52
PMX 24 Volt Panel Assembly 54
QMX 24 Volt Electric Schematic 56
Electrical Schematic Symbols 57
QMX 24 Volt Electrical Assembly 58
QMX 24 Volt Panel Assembly 60
2 2 System Operation 62
12 Volt PMX 62
24 Volt PMX 68
2 3 Specifications 77
2 4 Maintenance and Adjustments 78
Lift Limit Switch 78
Accelerator Potentiometer 78
Brake Interlock Switch 79
Hourmeter with BDI and Lift Interrupt 80
Table of Pot Settings 81
Controller Adjustments – 12 Volt 82
Controller Adjustments – 24 Volt 83
2 5 Troubleshooting 85
Troubleshooting Chart Index 87
Troubleshooting Charts 89
Battery Pack Charger Schematic 115
Battery Wiring Diagram 116
Troubleshooting the Charger Used in the PMX Battery Pack 117
2 6 Component Removal and Installation 122
Drive Motor Removal and Installation 122
Drive Motor Brush Removal and Installation 123
Pump and Motor Removal and Installation 124
Pump Motor Brush Removal and Installation 124
Brake Interlock Switch 124
Contactor Tip Removal and Installation 125
Direction Control Switches 125
Potentiometer 126
Raise, Lower and Horn Switches 126
Raise, Lower and Horn Switches (QMX Hand Rail) 127
2 7 Component Repair 128
Table # 1 129
Table # 2 133
3 0 Hydraulics 141
Hydraulic Schematic 142
Hydraulic Schematic Symbols 143
Figure # 3 1 Component Identification 144
Figure # 3 2 Hydraulic Pump and Motor Assembly 146
3 2 System Operation 148
3 3 Specifications 148
3 4 Maintenance and Adjustments 148
3 5 Troubleshooting 149
3 6 Component Removal and Installation 151
Pump and Motor Removal and Installation 151
Reservoir and Pump Removal and Installation 152
Cylinder Removal and Installation 153
3 7 Component Repair 153
4 0 Frame 157
Figure # 4 1 Control Handle Head Assembly 158
Figure # 4 2 Lift Frame and Carrier Frame Assembly 160
Figure # 4 3 QMX Hand Rail Assembly 162
Figure # 4 4 QMX Rider Platform 164
4 2 System Operation 166
4 3 Specifications 166
4 4 Maintenance and Adjustments 166
4 5 Troubleshooting 167
4 6 Component Removal and Installation 167
Control Handle Head 167
Load Wheels 167
Pull Rod Bushings 168
Carrier Frame Bushings 168
Bumper Bushing (QMX only) 169
Rider Platform Caster (QMX only) 169
Caster Wheel and Bearings (QMX only) 169

S.V 04/02/2025