BT Prime-Mover RR-40B RR-30C RR-34B RC-40C RS-50B Truck Repair Manual PDF

Description

BT Prime-Mover RR-40B RR-30C RR-34B RC-40C RS-50B Truck Repair Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover RR-40B RR-30C RR-34B RC-40C RS-50B Truck Repair Manual – PDF DOWNLOAD 

Language : English
Pages : 596
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover RR-40B RR-30C RR-34B RC-40C RS-50B Truck Repair Manual – PDF DOWNLOAD 

Manual Number RR/RSR8909
EHectlve Serial Number RRXXX170373

Front Cover 1
Table of Contents 3
Specifications 5
1 0 – Electrical 5
2 0 – Speeds 5
3 0 – Hydraulic 6
4 0 – Tires & Wheels 6
5 0 – Fluids & Lubricants 7
6 0 – SCR Card Settings 8
7 0 – Torque Specs 8
Planned Maintenance 9
Adjustments 11
Brakes 11
Brake Interlock Switch 12
Steering 12
Lift Chains 12
Articulating Plate 12
Reach 13
Tilt 13
Caster 13
Speed Limiting Switch 13
SCR Card Trimpots 13
Mast 13
Lift Switch 13
Auxiliary Function Switch 13
Control Linkage 14
Steering Chain 16
Load Wheel Replacement 18
Drive Tire Replacement 20
Electrical 21
Prestolite Motor Service Instructions 21
Cleaning 21
Visual Inspection 21
Testing 21
Armature 22
Frame and Field Service Notes 22
Field Coil Installation 22
Assembly and Testing 23
Electric Motor Repair 23
Service Procedures 23
Disassembly 23
Cleaning 25
Visual Inspection 25
Motor Troubleshooting 30
2 0 – Drive Motor 31
3 0 – Lift Motor 31
4 0 – Steering Motor 31
5 0 – Auxiliary Motor 32
SCR, EV-100 Operation 33
Basics of Circuit Operations 33
Control Features 33
Electrical – Control Circuits – Troubleshooting 36
Lift 36
Steering 38
Auxiliary 39
EV-100 Maintenance Instructions 41
Troubleshooting Instructions 42
Master Control Switch 63
Disassembly 63
Assembly 63
Troubleshooting 64
Hydraulics 65
Lift System Pump 65
Pump Part Number 65
Pump Specifications 65
Rebuilding Instructions 65
Removal 65
Disassembly and Inspection 66
Assembly 68
Seal Kit Number 71
Steering System Pump 72
Pump Part Number 72
Pump Specifications 72
Rebuilding Instructions 72
Seal Kit Part Numbers 76
Auxiliary System Pump 76
Spool Valve 77
Lift Valve 77
Rebuilding Instructions 77
Seal Kit Part Numbers 81
Solenoid Valves 82
Valve Part Numbers 82
Rebuilding Instructions 82
Troubleshooting 84
Transmission 92
General Description 92
Theory of Operation 92
Transmission Repair 98
Inspection 120
Assembly 120
Installing Transmission 152
Mast 153
Shimming 153
Installation 156
Jacking and Hoisting 158
Reach 161
Reach Repair 162
Front Frame Removal 162
Outer Arm Removal 162
Inner Arm Removal 162
Rear Frame Removal 163
Reach Cylinder Removal 163
Assemble 164
Reach Cylinder Installation 164
Rear Frame Installation 164
Inner Arm Installation 164
Removal Idler Wheel Assembly 166
Disassemble Idler Wheel 166
Steer Axle Repair 167
Assemble Idler Wheel 168
Installation of Idler Wheel Assembly 168
Assemble Steer Axle Linkage 171
Left Handle Turn Adjustment 171
Right Hand Turn Adjustment 171
Over Center Adjustment 173
Toe In/Out Alignment 173
Installation 174
Back Cover 176
Front Cover 177
Table of Contents 179
Specifications 181
Electrical 181
Speeds 181
Hydraulic 182
Tires and Wheels 183
Fluids and Lubricants 183
Torque Specs 185
Planned Maintenance 186
Adjustments 189
Brakes 189
Brake Interlock Switch 190
Steering 190
Lift Chains 190
Articulating Plate 191
Reach 191
Tilt 191
Stabilizing Caster 191
Speed Limiting Switch 191
SCR Card 191
Mast 191
Lift Switch 191
Auxiliary Function Switch 192
Control Linkage 192
Steering Chain 193
Load Wheel Replacement 194
Drive Tire Replacement 196
Caster Assembly 197
Electrical 200
Motor Repair 200
Lift Motor 212
Drive Motor 213
Auxiliary Motor 214
SCR, EV-100 Operation 215
Electrical Schematic 221
Troubleshooting 224
SCR Card Setting 223
Hydraulics 286
Lift System Pump 286
Steering System Pump 291
Spool Valve 293
Solenoid Valves 297
Troubleshooting 299
Drive Motor Removal & Installation 306
Transmission 309
Removal 309
Disassembly and Repair 316
Installation 365
Mast 366
Shimming 366
Installation 370
Jacking and Hoisting 372
Reach 373
Steer Axle Assembly 379
Back Cover 388
Front Cover 389
Specifications 391
Electrical 391
Speeds 391
Hydraulic 392
Tires & Wheels 393
Fluids & Lubricants 393
Torque Specs 395
Lubrication Chart 397
Planned Maintenance Schedule 398
RR/RS Adjustments 399
Brakes 399
Brake Interlock Switch 400
Steering 400
Lift Chains 400
Articulating RR45/RS50B 401
Reach 401
Tilt 401
Caster 401
Speed Limiting Switch 401
SCR Card Handset Setting 401
Mast 401
Lift Switch 401
Auxiliary Function Switch 402
Control Linkage 402
Steering Chain 403
Load Wheel Replacement 404
Drive Tire Replacement 406
Caster Assembly 407
Disassembly 407
Inspection 407
Assembly 408
Motor Service Instructions 410
Cleaning 410
Visual Inspection 410
Testing 411
Armature 412
Frame and Field Service Notes 413
Field Coil Installation 413
Assembly and Testing 413
Troubleshooting 415
EV-100 Operating and Maintenance Instructions 425
Basics of Circuit Operations 425
Control Features 425
General Maintenance Instructions 427
Troubleshooting Instructions 428
Electrical System Troubleshooting 429
Control Circuits and Power Circuits 430
RR LXTT Lift Interrupt 431
Reach Truck Electric Schematic 432
Terminal Connection for LX/LXT Logic Cards 433
EV100 Dash Display 435
Function Set Up Procedures 439
Checking Components 476
Replacement of EV-100 Components 481
Instructions – EV100 Plugs 482
Multi-Function Control Handle 488
Handle Operation 488
Troubleshooting 488
Hydraulics 495
Lift System Pump 495
Removal 495
Disassembly and Inspection 496
Assembly 497
Steering System Pump 500
Auxiliary System Pump 502
Spool Valve 502
Removal 502
Disassembly and Inspection 502
Assembly 503
Solenoid Valves 506
Troubleshooting – Hydraulic 508
Drive Motor Removal and Installation 514
Disassembly 514
Assembly 514
Transmission 517
General Description 517
Theory of Operation 517
Drive Motor 517
Electrical 517
Mechanical 518
Lubrication 518
Transmission Assembly Part #1 519
Transmission Assembly Part #2 521
Transmission Repair 524
Installing Transmission 573
Mast 574
Shimming 574
Mast Installation 578
Jacking and Hoisting 580
Mast 580
Lifting and Blocking Complete Truck 580
Reach Repair 582
Front Frame Removal 582
Outer Arm Removal 582
Inner Arm Removal 582
Rear Frame Removal 583
Reach Cylinder Removal 583
Assembly 583
Reach Cylinder Installation 583
Rear Frame Installation 583
Inner Arm Installation 584
Outer Arm Installation 584
Removal Idler Wheel Assembly 586
Disassemble Idler Wheel 586
Steer Axle Repair 587
Removal 587
Assemble Idler Wheel 588
Installation of Idler Wheel Assembly 588
Idler Wheel Assembly 589
Idler Wheel Installation 590
Assemble Steer Axle Linkage 591
Left Hand Turn Adjustment 591
Right Hand Turn Adjustment 591
Transmission and Steering Installation 592
Over Center Adjustment 593
Toe In/Out Alignment 593
Installation 593
Back Cover 596

DESCRIPTION:

BT Prime-Mover RR-40B RR-30C RR-34B RC-40C RS-50B Truck Repair Manual – PDF DOWNLOAD 

Manual Number RR/RSR8909
EHectlve Serial Number RRXXX170373

S.V 01/02/2025