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BT Prime-Mover RRX35/45,RSX40/50,RDX30 Master Parts Manual – PDF
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Description
BT Prime-Mover RRX35/45,RSX40/50,RDX30 Master Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover RRX35/45,RSX40/50,RDX30 Master Parts Manual – PDF DOWNLOAD
Language : English
Pages : 3465
Downloadable : Yes
File Type : PDF
308496-000 1998_July
308496-000 1998_November
308496-000 1999_January
308496-000 1999_October
308496-000 2000_May
308496-000 2001_June
308496-000 2001_July
308496-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover RRX35/45,RSX40/50,RDX30 Master Parts Manual – PDF DOWNLOAD
Front Cover................................................................................................. 2 Parts Ordering Instructions................................................................................. 3 General Information......................................................................................... 4 Index....................................................................................................... 8 0000 Chassis................................................................................................ 14 0341-000 Inspection covers.............................................................................. 16 0342-000 Inspection covers (“EE” electrical box)........................................................ 18 0391-000 Battery compartment parts...................................................................... 20 0451-000 Motor mounting points.......................................................................... 22 0641-000 Driver controls (Mechanical)................................................................... 24 0642-000 RRX35 / RSX40 Brake pedal without brake o...................................................... 26 0642-100 RRX45 / RDX30 / RSX50 Brake pedal with br...................................................... 28 0681-000 Internal fittings.............................................................................. 30 0811-000 Overhead guard................................................................................. 32 0821-000 Finger / toe guards............................................................................ 34 0851-000 Signs, warnings................................................................................ 36 1000 Motors................................................................................................. 38 1730-000 Steering motor................................................................................. 40 1740-000 Fan motor...................................................................................... 42 1750-000 RRX35 / RSX40 Pump motor....................................................................... 44 1750-100 RRX45 / RDX30 / RSX50 Pump motor............................................................... 46 1760-000 Drive motor.................................................................................... 48 2000 Transmission/Drive Gear................................................................................ 50 2551-000 Mechanical drive gear unit..................................................................... 52 3000 Brake/Wheel System..................................................................................... 54 3361-000 Brake drum/disc assembly....................................................................... 56 3371-000 Electromagnetic brake.......................................................................... 58 3531-000 Drive wheel Serial Number 27091000 - 2716...................................................... 60 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 62 3541-000 RRX35 / RSX40 Non-Braking caster wheel......................................................... 64 3542-000 RRX35 / RSX40 Non-Braking caster assembly...................................................... 66 3543-000 RRX45 / RDX30 / RSX50 Braking caster whee...................................................... 68 3544-000 RRX45 / RDX30 / RSX50 Braking caster asse...................................................... 70 3551-000 RRX35 / RRX45 / RDX30 Load wheel (4 in. x...................................................... 72 3551-100 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 74 3552-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 76 3552-100 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 78 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 80 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in...................................................... 82 3561-000 Caster wheel................................................................................... 84 4000 Steering System........................................................................................ 86 4111-000 Steering arm / wheel / lever................................................................... 88 4181-000 Steering bearing, radial bearing............................................................... 90 5000 Electrical System...................................................................................... 92 5121-000 Lights......................................................................................... 94 5161-000 Horn........................................................................................... 96 5181-000 Static strap................................................................................... 98 5182-000 Current collector, cable drum (Lift bypas...................................................... 100 5191-000 Battery cut out contactor / plug............................................................... 102 5191-001 Battery cut out contactor / plug............................................................... 104 5192-000 Battery connector.............................................................................. 106 5201-000 Instrument panel............................................................................... 108 5281-000 Indicator lamps................................................................................ 110 5311-000 Start / stop switch............................................................................ 112 5331-000 Direction and speed controls................................................................... 114 5332-000 Speed cut-back controls........................................................................ 116 5361-000 Relay, electrical modules...................................................................... 118 5391-000 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 120 5391-001 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 122 5391-100 RSX40 / RSX50 Control cable / harness.......................................................... 124 5431-000 RRX35 / RDX30 / RRX45 Motor cables / resi...................................................... 126 5431-001 Motor cables / resistors Serial Number 27...................................................... 128 5436-000 Contactor panel................................................................................ 130 5441-000 Direction contactors........................................................................... 132 5461-000 Transistor panel (drive)....................................................................... 134 5461-100 Transistor panel (lift)........................................................................ 136 5511-000 Micro switches (lights, fan) Serial Numbe...................................................... 138 5511-001 Micro switches (lights, fan) Serial Numbe...................................................... 140 5711-000 PCBs logic card / box Serial Number 27091...................................................... 142 5711-001 PCBs logic card / box Serial Number 28126...................................................... 144 5751-000 Safety / position / switches / sensors......................................................... 146 5751-100 Safety / position / switches / sensors (R...................................................... 148 6000 Hydraulic System....................................................................................... 150 6101-000 RRX35 / RSX40 Hydraulic unit................................................................... 152 6111-000 RRX45 / RDX30 Auxiliary Hydraulic tank......................................................... 154 6112-000 Hydraulic tank................................................................................. 156 6121-000 RRX35 / RSX40 Hoses, pipes, connections, ...................................................... 158 6121-100 RRX45 / RDX30 / RSX50 Hoses, pipes, conne...................................................... 160 6124-000 RRX35 Three stage mast Lines Serial Numbe...................................................... 162 6124-001 RRX35 / RSX40 Three stage mast lines Seri...................................................... 164 6124-100 RRX45 Three stage mast lines Serial Numbe...................................................... 166 6124-101 RRX45 / RDX30 / RSX50 Three stage mast li...................................................... 168 6125-000 RRX35 / RSX40 Three stage mast hoses........................................................... 170 6125-100 RRX35 Reach supply lines....................................................................... 172 6125-200 RSX40 Carriage supply lines.................................................................... 174 6125-300 RSX50 Tilt cylinder hoses...................................................................... 176 6126-000 RRX45 / RDX30 / RSX50 Three stage mast ho...................................................... 178 6126-100 RRX45 Reach supply lines....................................................................... 180 6126-200 RDX30 Double reach supply lines................................................................ 182 6127-000 RRX35 Reach, tilt cylinder..................................................................... 184 6127-100 RDX30 Double reach, tilt cylinders............................................................. 186 6127-200 RRX45 Reach, tilt cylinder..................................................................... 188 6127-300 RSX40 Tilt cylinder hoses...................................................................... 190 6127-400 RSX50 Tilt cylinder hoses...................................................................... 192 6128-000 RRX35 Reach, sideshifter cylinder hoses S...................................................... 194 6128-100 RRX45 Reach, sideshifter cylinder hoses S...................................................... 196 6128-101 RRX45 Reach, sideshifter cylinder hoses S...................................................... 198 6128-200 RDX30 Double reach, sideshift cylinder Se...................................................... 200 6128-201 RDX30 Double reach, sideshift cylinder Se...................................................... 202 6128-300 RSX40 Sideshifter cylinder hoses............................................................... 204 6128-400 RSX50 Sideshifter cylinder hoses............................................................... 206 6129-000 RRX35 Reach, reach cylinders hoses............................................................. 208 6129-100 RRX45 Reach, reach cylinders hoses Serial...................................................... 210 6129-101 RRX45 Reach, reach cylinders hoses Serial...................................................... 212 6129-200 RDX30 Double reach, reach cylinders hoses...................................................... 214 6131-000 RRX35 / RSX40 Filter assembly.................................................................. 216 6131-100 RRX45 / RDX30 / RSX50 Filter assembly.......................................................... 218 6141-000 RRX35 Hydraulic pump........................................................................... 220 6141-001 RRX35 / RSX40 Hydraulic pump................................................................... 222 6141-100 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 224 6141-101 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 226 6211-000 Control valve assembly (Lift/Auxiliary fu...................................................... 228 6220-000 Control valve (Manifold assembly with No ...................................................... 230 6220-100 Control valve (Manifold assembly With Sid...................................................... 232 6220-200 RSX40 / RSX50 Control valve (Manifold ass...................................................... 234 6610-000 RRX35 / RSX40 Three stage mast staging cy...................................................... 236 6610-100 RRX45 / RDX30 / RSX50 Three stage mast st...................................................... 238 6620-000 RRX35 / RSX40 Three stage mast freelift c...................................................... 240 6620-100 RRX45 / RDX30 / RSX50 Three stage mast fr...................................................... 242 6650-000 RRX35 Reach cylinder assembly Serial Numb...................................................... 244 6650-001 RRX35 Reach cylinder assembly Serial Numb...................................................... 246 6650-100 RRX45 Reach cylinder assembly Serial Numb...................................................... 248 6650-101 RRX45 Reach cylinder assembly Serial Numb...................................................... 250 6650-200 RDX30 Double Reach Reach Cylinder assembl...................................................... 252 6660-000 RRX35 / RSX40 Tilt Cylinder assembly........................................................... 254 6660-100 RSX50 Tilt cylinder assembly................................................................... 256 6661-000 RDX30 Double reach Tilt cylinder assembly...................................................... 258 6662-000 RRX45 Single reach Tilt cylinder assembly...................................................... 260 7000 Operating Function - Lifting Device.................................................................... 262 7105-001 Mast pivot..................................................................................... 264 7111-000 RRX35 / RSX40 Three stage mast................................................................. 266 7112-000 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 270 7112-001 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 274 7170-000 RRX35 / RSX40 Lifting gear (Three stage m...................................................... 278 7170-100 RRX45 / RDX30 / RSX50 Lifting gear (Three...................................................... 280 7211-000 Sideshifter assembly Serial Number 270910...................................................... 282 7211-001 Sideshifter assembly Serial Number RRX302...................................................... 284 7211-002 Sideshifter assembly Serial Number RSX402...................................................... 286 7241-000 RRX35 3 Stage single reach assembly Seria...................................................... 288 7241-001 RRX35 3 Stage single reach assembly Seria...................................................... 290 7242-000 RRX45 3 Stage single reach assembly Seria...................................................... 292 7242-001 RRX45 3 Stage single reach assembly Seria...................................................... 294 7242-002 RRX45 3 Stage single reach assembly Seria...................................................... 296 7243-000 RDX30 3 Stage double reach assembly............................................................ 298 7411-000 Fork assembly.................................................................................. 300 7421-000 RSX40 Fork carriage unit....................................................................... 302 7421-100 RSX50 Fork carriage unit....................................................................... 304 8000 Peripheral/Installation Equipment...................................................................... 306 8521-000 Access, safety equipment (Fire extinguish...................................................... 308 9000 Options/Attachments.................................................................................... 310 9311-000 Load indicator................................................................................. 312 9311-100 Load indicator................................................................................. 314 9312-000 Load indicator (Magnet and switch)............................................................. 316 9361-000 Extra lights................................................................................... 318 9371-000 Warning lights / alarm......................................................................... 320 9501-000 RRX35 / RSX40 Load backrest Serial Number...................................................... 322 9501-001 RRX35 / RSX40 Load backrest Serial Number...................................................... 324 9501-100 RRX45 / RDX30 / RSX50 Load backrest............................................................ 326 9661-000 Electrical heater.............................................................................. 328 Back Cover.................................................................................................. 329 Front Cover................................................................................................. 330 Parts Ordering Instructions................................................................................. 331 General Information......................................................................................... 332 Index....................................................................................................... 336 0000 Chassis................................................................................................ 342 0341-000 Inspection covers.............................................................................. 344 0342-000 Inspection covers (“EE” electrical box)........................................................ 346 0391-000 Battery compartment parts...................................................................... 348 0451-000 Motor mounting points.......................................................................... 350 0641-000 Driver controls (Mechanical)................................................................... 352 0642-000 RRX35 / RSX40 Brake pedal without brake o...................................................... 354 0642-100 RRX45 / RDX30 / RSX50 Brake pedal with br...................................................... 356 0681-000 Internal fittings.............................................................................. 358 0811-000 Overhead guard................................................................................. 360 0821-000 Finger / toe guards............................................................................ 362 0851-000 Signs, warnings................................................................................ 364 1000 Motors................................................................................................. 366 1730-000 Steering motor................................................................................. 368 1740-000 Fan motor...................................................................................... 370 1750-000 RRX35 / RSX40 Pump motor....................................................................... 372 1750-100 RRX45 / RDX30 / RSX50 Pump motor............................................................... 374 1760-000 Drive motor.................................................................................... 376 2000 Transmission/Drive Gear................................................................................ 378 2551-000 Mechanical drive gear unit..................................................................... 380 3000 Brake/Wheel System..................................................................................... 382 3361-000 Brake drum/disc assembly....................................................................... 384 3371-000 Electromagnetic brake.......................................................................... 386 3531-000 Drive wheel Serial Number 27091000 - 2716...................................................... 388 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 390 3541-000 RRX35 / RSX40 Non-Braking caster wheel......................................................... 392 3542-000 RRX35 / RSX40 Non-Braking caster assembly...................................................... 394 3543-000 RRX45 / RDX30 / RSX50 Braking caster whee...................................................... 396 3544-000 RRX45 / RDX30 / RSX50 Braking caster asse...................................................... 398 3551-000 RRX35 / RRX45 / RDX30 Load wheel (4 in. x...................................................... 400 3551-100 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 402 3552-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 404 3552-100 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 406 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x...................................................... 408 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in...................................................... 410 3561-000 Caster wheel................................................................................... 412 4000 Steering System........................................................................................ 414 4111-000 Steering arm / wheel / lever................................................................... 416 4181-000 Steering bearing, radial bearing............................................................... 418 5000 Electrical System...................................................................................... 420 5121-000 Lights......................................................................................... 422 5161-000 Horn........................................................................................... 424 5181-000 Static strap................................................................................... 426 5182-000 Current collector, cable drum (Lift bypas...................................................... 428 5191-000 Battery cut out contactor / plug............................................................... 430 5191-001 Battery cut out contactor / plug............................................................... 432 5192-000 Battery connector.............................................................................. 434 5201-000 Instrument panel............................................................................... 436 5281-000 Indicator lamps................................................................................ 438 5311-000 Start / stop switch............................................................................ 440 5331-000 Direction and speed controls................................................................... 442 5332-000 Speed cut-back controls........................................................................ 444 5361-000 Relay, electrical modules...................................................................... 446 5391-000 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 448 5391-001 RRX35 / RDX30 / RRX45 Control cable / har...................................................... 450 5391-100 RSX40 / RSX50 Control cable / harness.......................................................... 452 5431-000 RRX35 / RDX30 / RRX45 Motor cables / resi...................................................... 454 5431-001 Motor cables / resistors Serial Number 27...................................................... 456 5436-000 Contactor panel................................................................................ 458 5441-000 Direction contactors........................................................................... 460 5461-000 Transistor panel (drive)....................................................................... 462 5461-100 Transistor panel (lift)........................................................................ 464 5511-000 Micro switches (lights, fan) Serial Numbe...................................................... 466 5511-001 Micro switches (lights, fan) Serial Numbe...................................................... 468 5711-000 PCBs logic card / box Serial Number 27091...................................................... 470 5711-001 PCBs logic card / box Serial Number 28126...................................................... 472 5751-000 Safety / position / switches / sensors......................................................... 474 5751-100 Safety / position / switches / sensors (R...................................................... 476 6000 Hydraulic System....................................................................................... 478 6101-000 RRX35 / RSX40 Hydraulic unit................................................................... 480 6111-000 RRX45 / RDX30 Auxiliary Hydraulic tank......................................................... 482 6112-000 Hydraulic tank................................................................................. 484 6121-000 RRX35 / RSX40 Hoses, pipes, connections, ...................................................... 486 6121-100 RRX45 / RDX30 / RSX50 Hoses, pipes, conne...................................................... 488 6124-000 RRX35 Three stage mast Lines Serial Numbe...................................................... 490 6124-001 RRX35 / RSX40 Three stage mast lines Seri...................................................... 492 6124-100 RRX45 Three stage mast lines Serial Numbe...................................................... 494 6124-101 RRX45 / RDX30 / RSX50 Three stage mast li...................................................... 496 6125-000 RRX35 / RSX40 Three stage mast hoses........................................................... 498 6125-100 RRX35 Reach supply lines....................................................................... 500 6125-200 RSX40 Carriage supply lines.................................................................... 502 6125-300 RSX50 Tilt cylinder hoses...................................................................... 504 6126-000 RRX45 / RDX30 / RSX50 Three stage mast ho...................................................... 506 6126-100 RRX45 Reach supply lines....................................................................... 508 6126-200 RDX30 Double reach supply lines................................................................ 510 6127-000 RRX35 Reach, tilt cylinder..................................................................... 512 6127-100 RDX30 Double reach, tilt cylinders............................................................. 514 6127-200 RRX45 Reach, tilt cylinder..................................................................... 516 6127-300 RSX40 Tilt cylinder hoses...................................................................... 518 6127-400 RSX50 Tilt cylinder hoses...................................................................... 520 6128-000 RRX35 Reach, sideshifter cylinder hoses........................................................ 522 6128-100 RRX45 Reach, sideshifter cylinder hoses S...................................................... 524 6128-101 RRX45 Reach, sideshifter cylinder hoses S...................................................... 526 6128-200 RDX30 Double reach, sideshift cylinder Se...................................................... 528 6128-201 RDX30 Double reach, sideshift cylinder Se...................................................... 530 6128-300 RSX40 Sideshifter cylinder hoses............................................................... 532 6128-400 RSX50 Sideshifter cylinder hoses............................................................... 534 6129-000 RRX35 Reach, reach cylinders hoses............................................................. 536 6129-100 RRX45 Reach, reach cylinders hoses Serial...................................................... 538 6129-101 RRX45 Reach, reach cylinders hoses Serial...................................................... 540 6129-200 RDX30 Double reach, reach cylinders hoses...................................................... 542 6131-000 RRX35 / RSX40 Filter assembly.................................................................. 544 6131-100 RRX45 / RDX30 / RSX50 Filter assembly.......................................................... 546 6141-000 RRX35 Hydraulic pump........................................................................... 548 6141-001 RRX35 / RSX40 Hydraulic pump................................................................... 550 6141-100 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 552 6141-101 RRX45 / RDX30 / RSX50 Hydraulic pump Seri...................................................... 554 6211-000 Control valve assembly (Lift/Auxiliary fu...................................................... 556 6220-000 Control valve (Manifold assembly with No ...................................................... 558 6220-100 Control valve (Manifold assembly With Sid...................................................... 560 6220-200 RSX40 / RSX50 Control valve (Manifold ass...................................................... 562 6610-000 RRX35 / RSX40 Three stage mast staging cy...................................................... 564 6610-100 RRX45 / RDX30 / RSX50 Three stage mast st...................................................... 566 6620-000 RRX35 / RSX40 Three stage mast freelift c...................................................... 568 6620-100 RRX45 / RDX30 / RSX50 Three stage mast fr...................................................... 570 6650-000 RRX35 Reach cylinder assembly Serial Numb...................................................... 572 6650-001 RRX35 Reach cylinder assembly Serial Numb...................................................... 574 6650-100 RRX45 Reach cylinder assembly Serial Numb...................................................... 576 6650-101 RRX45 Reach cylinder assembly Serial Numb...................................................... 578 6650-200 RDX30 Double Reach Reach Cylinder assembl...................................................... 580 6660-000 RRX35 / RSX40 Tilt Cylinder assembly........................................................... 582 6660-100 RSX50 Tilt cylinder assembly................................................................... 584 6661-000 RDX30 Double reach Tilt cylinder assembly...................................................... 586 6662-000 RRX45 Single reach Tilt cylinder assembly...................................................... 588 7000 Operating Function - Lifting Device.................................................................... 590 7105-001 Mast pivot..................................................................................... 592 7111-000 RRX35 / RSX40 Three stage mast................................................................. 594 7112-000 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 598 7112-001 RRX45 / RDX30 / RSX50 Three stage mast Se...................................................... 602 7170-000 RRX35 / RSX40 Lifting gear (Three stage m...................................................... 606 7170-100 RRX45 / RDX30 / RSX50 Lifting gear (Three...................................................... 608 7211-000 Sideshifter assembly Serial Number 270910...................................................... 610 7211-001 Sideshifter assembly Serial Number 271350...................................................... 612 7211-002 Sideshifter assembly Serial Number 271350...................................................... 614 7241-000 RRX35 3 Stage single reach assembly Seria...................................................... 616 7241-001 RRX35 3 Stage single reach assembly Seria...................................................... 618 7242-000 RRX45 3 Stage single reach assembly Seria...................................................... 620 7242-001 RRX45 3 Stage single reach assembly Seria...................................................... 622 7242-002 RRX45 3 Stage single reach assembly Seria...................................................... 624 7243-000 RDX30 3 Stage double reach assembly............................................................ 626 7411-000 Fork assembly.................................................................................. 628 7421-000 RSX40 Fork carriage unit....................................................................... 630 7421-100 RSX50 Fork carriage unit....................................................................... 632 8000 Peripheral/Installation Equipment...................................................................... 634 8521-000 Access, safety equipment (Fire extinguish...................................................... 636 9000 Options/Attachments.................................................................................... 638 9311-000 Load indicator................................................................................. 640 9311-100 Load indicator................................................................................. 642 9312-000 Load indicator (Magnet and switch)............................................................. 644 9361-000 Extra lights................................................................................... 646 9371-000 Warning lights / alarm......................................................................... 648 9501-000 RRX35 / RSX40 Load backrest Serial Number...................................................... 650 9501-001 RRX35 / RSX40 Load backrest Serial Number...................................................... 652 9501-100 RRX45 / RDX30 / RSX50 Load backrest............................................................ 654 9661-000 Electrical heater.............................................................................. 656 Numerical Index............................................................................................. 658 Back Cover.................................................................................................. 685 Front Cover................................................................................................. 686 Parts Ordering Instructions................................................................................. 687 General Information......................................................................................... 688 Table of Context............................................................................................ 692 0000 CHASSIS................................................................................................ 698 0341-000 Inspection covers.............................................................................. 700 0342-000 Inspection covers (“EE” electrical box)........................................................ 702 0391-000 Battery compartment parts...................................................................... 704 0451-000 Motor mounting points.......................................................................... 706 0641-000 Driver controls (Mechanical)................................................................... 708 0642-000 RSX40 / RRX35 Brake pedal without brake on caster.............................................. 710 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster......................................... 712 0681-000 Internal fittings.............................................................................. 714 0811-000 Overhead guard................................................................................. 716 0821-000 Finger / toe guards............................................................................ 718 0851-000 Signs, warnings................................................................................ 720 1000 MOTOR.................................................................................................. 722 1730-000 Steering motor................................................................................. 724 1740-000 Fan motor...................................................................................... 726 1750-000 RSX40 / RRX35 Pump motor....................................................................... 728 1750-100 RSX50 / RRX45 / RDX30 Pump motor............................................................... 730 1760-000 Drive motor.................................................................................... 732 2000 TRANSMISSION / DRIVE GEAR.............................................................................. 734 2551-000 Mechanical drive gear unit..................................................................... 736 3000 BRAKE / WHEEL SYSTEM................................................................................... 738 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly................................................. 740 3371-000 Electromagnetic brake.......................................................................... 742 3531-000 Drive wheel Serial Number 27091000 - 27161000.................................................. 744 3531-001 Drive wheel Serial Number 27162001 - UP........................................................ 746 3541-000 RSX40 / RRX35 Non-Braking caster wheel......................................................... 748 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000.................... 750 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP.......................... 752 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel..................................................... 754 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................ 756 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP...................... 758 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.)....................................................... 760 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)............................................... 762 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.)....................................................... 764 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)............................................... 766 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)............................................... 768 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.).......................................... 770 3561-000 Caster wheel................................................................................... 772 4000 STEERING SYSTEM........................................................................................ 774 4111-000 Steering arm / wheel / lever................................................................... 776 4181-000 Steering bearing, radial bearing............................................................... 778 5000 ELECTRICAL SYSTEM...................................................................................... 780 5121-000 Lights......................................................................................... 782 5161-000 Horn........................................................................................... 784 5181-000 Static strap................................................................................... 786 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor.................................................... 788 5191-000 Battery cut out contactor / plug (Old Style)................................................... 790 5191-001 Battery cut out contactor / plug (New Style)................................................... 792 5192-000 Battery connector.............................................................................. 794 5201-000 Instrument panel............................................................................... 796 5281-000 Indicator lamps................................................................................ 798 5311-000 Start / stop switch............................................................................ 800 5331-000 Direction and speed controls................................................................... 802 5332-000 Speed cut-back controls........................................................................ 804 5361-000 Relay, electrical modules...................................................................... 806 5391-000 RSX40 / RSX50 Control cable / harness.......................................................... 808 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................ 810 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP...................... 812 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000..................................... 814 5431-001 Motor cables / resistors Serial Number 27135001 - UP........................................... 816 5436-000 Contactor panel................................................................................ 818 5441-000 Direction contactors........................................................................... 820 5461-000 Transistor panel (drive)....................................................................... 822 5461-100 Transistor panel (lift)........................................................................ 824 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002................................. 826 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP....................................... 828 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................ 830 5711-001 PCBs logic card / box Serial Number 28126001 - UP.............................................. 832 5751-000 Safety / position / switches / sensors......................................................... 834 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor)............................. 836 6000 HYDRAULIC SYSTEM....................................................................................... 838 6101-000 RSX40 / RRX35 Hydraulic unit................................................................... 840 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank................................................. 842 6112-000 Hydraulic tank................................................................................. 844 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points....................................... 846 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points............................... 848 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000................................. 850 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP............................... 852 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000................................. 854 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP....................... 856 6125-000 RSX40 / RRX35 Three stage mast hoses........................................................... 858 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses................................................... 860 6126-000 RSX40 Carriage supply lines.................................................................... 862 6126-100 RSX50 Carriage supply lines.................................................................... 864 6126-200 RRX35 Reach supply lines....................................................................... 866 6126-300 RRX45 Reach supply lines....................................................................... 868 6126-400 RDX30 Double reach supply lines................................................................ 870 6127-000 RSX40 Tilt cylinder hoses...................................................................... 872 6127-100 RSX50 Tilt cylinder hoses...................................................................... 874 6127-200 RRX35 Tilt cylinder hoses...................................................................... 876 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000.................................... 878 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP.......................................... 880 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000................................... 882 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP......................................... 884 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP................................... 886 6128-100 RSX50 Sideshifter cylinder hoses............................................................... 888 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000............................. 890 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP................................... 892 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000............................. 894 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000............................. 896 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP................................... 898 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000................................... 900 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000................................... 902 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP.......................................... 904 6129-000 RRX35 Reach cylinders hoses.................................................................... 906 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000.................................. 908 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000.................................. 910 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................ 912 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000........................... 914 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP................................. 916 6131-000 RSX40 / RRX35 Filter assembly.................................................................. 918 6131-100 RSX50 / RRX45 / RDX30 Filter assembly.......................................................... 920 6141-000 RRX35 Hydraulic pump........................................................................... 922 6141-001 RSX40 / RRX35 Hydraulic pump................................................................... 924 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003.......................... 926 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP............................... 928 6211-000 Control valve assembly (Lift/Auxiliary functions).............................................. 930 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................ 932 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.................................. 934 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000............................... 936 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP..................................... 938 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................ 940 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................ 942 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................ 944 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder............................................... 946 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder....................................... 948 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................ 950 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - UP...................................... 952 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337-000............................... 954 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP...................................... 956 6650-200 RDX30 Reach Cylinder assembly.................................................................. 958 6660-000 RSX40 / RRX35 Tilt Cylinder assembly........................................................... 960 6660-100 RSX50 Tilt cylinder assembly................................................................... 962 6660-200 RRX45 Tilt cylinder assembly................................................................... 964 6660-300 RDX30 Tilt cylinder assembly................................................................... 966 7000 OPERATING FUNCTION - LIFTING DEVICE.................................................................... 968 7105-001 Mast pivot..................................................................................... 970 7111-000 RSX40 / RRX35 Three stage mast................................................................. 972 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000....................... 976 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP............................. 980 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast).................................................. 984 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast).......................................... 986 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 -28266000, RD....... 988 7211-001 Sideshifter assembly Serial Number RRX3028075001 - UP.......................................... 990 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 ....... 992 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000......................................... 994 7241-001 RRX35 Reach assembly Serial Number 28163001 - UP............................................... 996 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000......................................... 998 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1000 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1002 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1006 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1010 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1012 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1014 7411-000 Fork assembly..................................................................................1016 7421-000 RSX40 Fork carriage unit.......................................................................1018 7421-100 RSX50 Fork carriage unit.......................................................................1020 8000 PERIPHERAL / INSTALLATION EQUIPMENT....................................................................1022 8521-000 Access, safety equipment (Fire extinguisher)...................................................1024 9000 OPTIONS / ATTACHMENTS..................................................................................1026 9311-000 RSX40 / RRX35 Load indicator...................................................................1028 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1030 9312-000 Load indicator (Magnet and switch).............................................................1032 9361-000 Extra lights...................................................................................1034 9371-000 Warning lights / alarm.........................................................................1036 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1038 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1040 9501-100 RRX45 / RDX30 Load backrest....................................................................1042 9501-200 RSX50 Load backrest............................................................................1044 9661-000 Electrical heater..............................................................................1046 10000 Tools.................................................................................................1048 10020-00 Special tools and lubrications.................................................................1050 11000 Numerical Index.......................................................................................1052 Numerical Index.........................................................................................1054 Back Cover..................................................................................................1085 Front Cover.................................................................................................1086 Parts Ordering Instructions.................................................................................1088 General Information.........................................................................................1089 Index.......................................................................................................1093 0000 Chassis................................................................................................1100 0341-000 Inspection covers..............................................................................1102 0342-000 Inspection covers (“EE” electrical box)........................................................1104 0391-000 Battery compartment parts......................................................................1106 0451-000 Motor mounting points..........................................................................1108 0641-000 Driver controls (Mechanical)...................................................................1110 0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1112 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1114 0681-000 Internal fittings..............................................................................1116 0811-000 Overhead guard.................................................................................1118 0821-000 Finger / toe guards............................................................................1120 0851-000 Signs, warnings................................................................................1122 1000 Motors.................................................................................................1124 1730-000 Steering motor.................................................................................1126 1740-000 Fan motor......................................................................................1128 1750-000 RSX40 / RRX35 Pump motor.......................................................................1130 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1132 1760-000 Drive motor....................................................................................1134 2000 Transmission / Drive Gear..............................................................................1136 2551-000 Mechanical drive gear unit.....................................................................1138 3000 Brake / Wheel System...................................................................................1140 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1142 3371-000 Electromagnetic brake..........................................................................1144 3531-000 Drive wheel Serial Number 27091000 - 27161000..................................................1146 3531-001 Drive wheel Serial Number 27162001 - UP........................................................1148 3531-002 Drive wheel Serial Number 27162001 - UP........................................................1150 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1152 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................1154 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1156 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1158 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................1160 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1162 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1164 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1166 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1168 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1170 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1172 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1174 3561-000 Caster wheel...................................................................................1176 4000 Steering System........................................................................................1178 4111-000 Steering arm / wheel / lever...................................................................1180 4181-000 Steering bearing, radial bearing...............................................................1182 5000 Electrical System......................................................................................1184 5121-000 Lights.........................................................................................1186 5161-000 Horn...........................................................................................1188 5181-000 Static strap...................................................................................1190 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1192 5191-000 Battery cut out contactor / plug (Old Style)...................................................1194 5191-001 Battery cut out contactor / plug (New Style)...................................................1196 5192-000 Battery connector..............................................................................1198 5201-000 Instrument panel...............................................................................1200 5281-000 Indicator lamps................................................................................1202 5311-000 Start / stop switch............................................................................1204 5331-000 Direction and speed controls...................................................................1206 5332-000 Speed cut-back controls........................................................................1208 5361-000 Relay, electrical modules......................................................................1210 5391-000 RSX40 / RSX50 Control cable / harness..........................................................1212 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................1214 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1216 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................1218 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1220 5436-000 Contactor panel................................................................................1222 5441-000 Direction contactors...........................................................................1224 5461-000 Transistor panel (drive).......................................................................1226 5461-100 Transistor panel (lift)........................................................................1228 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................1230 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1232 5550-001 Electromagnetic valve (Manifold assembly)......................................................1236 5550-001 Electromagnetic valve (Manifold assembly)......................................................1234 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................1238 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1240 5751-000 Safety / position / switches / sensors.........................................................1242 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1244 6000 Hydraulic System.......................................................................................1246 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1248 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1250 6112-000 Hydraulic tank.................................................................................1252 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1254 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1256 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................1258 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1260 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................1262 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1264 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1266 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1268 6126-000 RSX40 Carriage supply lines....................................................................1270 6126-100 RSX50 Carriage supply lines....................................................................1272 6126-200 RRX35 Reach supply lines.......................................................................1274 6126-300 RRX45 Reach supply lines.......................................................................1276 6126-400 RDX30 Double reach supply lines................................................................1278 6127-000 RSX40 Tilt cylinder hoses......................................................................1280 6127-100 RSX50 Tilt cylinder hoses......................................................................1282 6127-200 RRX35 Tilt cylinder hoses......................................................................1284 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................1286 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1288 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................1290 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1292 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1294 6128-100 RSX50 Sideshifter cylinder hoses...............................................................1296 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................1298 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - UP...................................1300 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................1302 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................1304 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1306 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................1308 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................1310 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1312 6129-000 RRX35 Reach cylinders hoses....................................................................1314 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................1316 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................1318 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1320 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................1322 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1324 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................1326 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1328 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................1330 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1332 6141-000 RRX35 Hydraulic pump...........................................................................1334 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1336 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................1338 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1340 6210-100 Control valve: Lift/Auxiliary Functions........................................................1342 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1344 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................1346 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1348 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................1350 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1352 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1354 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1356 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1358 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1360 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1362 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................1364 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................1366 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1368 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................1370 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1372 6650-200 RDX30 Reach Cylinder assembly..................................................................1374 6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1376 6660-100 RSX50 Tilt cylinder assembly...................................................................1378 6660-200 RRX45 Tilt cylinder assembly...................................................................1380 6660-300 RDX30 Tilt cylinder assembly...................................................................1382 7000 Operating Function - Lifting Device....................................................................1384 7105-001 Mast pivot.....................................................................................1386 7111-000 RSX40 / RRX35 Three stage mast.................................................................1388 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000.......................1392 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1396 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1400 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1402 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......1404 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1406 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......1408 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................1410 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................1412 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1414 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................1416 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1418 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1420 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1424 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1428 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1430 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1432 7411-000 Fork assembly..................................................................................1434 7421-000 RSX40 Fork carriage unit.......................................................................1436 7421-100 RSX50 Fork carriage unit.......................................................................1438 8000 Peripheral / Installation Equipment....................................................................1440 8521-000 Access, safety equipment (Fire extinguisher)...................................................1442 9000 Options / Attachments..................................................................................1444 9311-000 RSX40 / RRX35 Load indicator...................................................................1446 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1448 9312-000 Load indicator (Magnet and switch).............................................................1450 9361-000 Extra lights...................................................................................1452 9371-000 Warning lights / alarm.........................................................................1454 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1456 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1458 9501-100 RRX45 / RDX30 Load backrest....................................................................1460 9501-200 RSX50 Load backrest............................................................................1462 9661-000 Electrical heater..............................................................................1464 10000 Tools.................................................................................................1466 10020-000 Special tools and lubrications................................................................1468 11000 Numerical Index.......................................................................................1470 RSX4 0, RSX5 0, RRX3 5, RRX4 5, and RDX3 0 Electical Truck Numerical Index..............................1472 Back Cover..................................................................................................1497 Front Cover.................................................................................................1498 Parts Ordering Instructions.................................................................................1500 General Information.........................................................................................1501 Index.......................................................................................................1505 0000 Chassis................................................................................................1510 0341-000 Inspection covers..............................................................................1512 0342-000 Inspection covers (“EE” electrical box)........................................................1514 0391-000 Battery compartment parts......................................................................1516 0451-000 Motor mounting points..........................................................................1518 0451-001 Motor mounting points..........................................................................1520 0641-000 Driver controls (Mechanical)...................................................................1522 0642-000 RSX40 / RRX35 Brake pedal without brake on caster..............................................1524 0642-100 RSX50 / RRX45 / RDX30 Brake pedal with brake on caster.........................................1526 0681-000 Internal fittings..............................................................................1528 0811-000 Overhead guard.................................................................................1530 0821-000 Finger / toe guards............................................................................1532 0851-000 Signs, warnings................................................................................1534 1000 Motors.................................................................................................1536 1730-000 Steering motor.................................................................................1538 1730-001 Steering motor.................................................................................1540 1740-000 Fan motor......................................................................................1542 1740-001 Fan motor......................................................................................1544 1750-000 RSX40 / RRX35 Pump motor.......................................................................1546 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................1548 1760-000 Drive motor....................................................................................1550 2000 Transmission / Drive Gear..............................................................................1552 2551-000 Mechanical drive gear unit.....................................................................1554 3000 Brake / Wheel System...................................................................................1556 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................1558 3371-000 Electromagnetic brake..........................................................................1560 3531-000 Drive wheel Serial Number 27091000 - 27161000..................................................1562 3531-001 Drive wheel Serial Number 27162001 - UP........................................................1564 3531-002 Drive wheel Serial Number 27162001 - UP........................................................1566 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................1568 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................1570 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................1572 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................1574 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................1576 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................1578 3551-000 RSX40 / RSX50 Load wheel (4 in. x 3 in.).......................................................1580 3551-100 RRX35 / RRX45 / RDX30 Load wheel (4 in. x 3 in.)...............................................1582 3552-000 RSX40 / RSX50 Load wheel (5 in. x 4 in.).......................................................1584 3552-100 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 4 in.)...............................................1586 3553-000 RRX35 / RRX45 / RDX30 Load wheel (5 in. x 3 in.)...............................................1588 3555-000 RRX35 / RRX45 / RDX30 Load wheel (10.5 in. x 3.5 in.)..........................................1590 3561-000 Caster wheel...................................................................................1592 4000 Steering System........................................................................................1594 4111-000 Steering arm / wheel / lever...................................................................1596 4181-000 Steering bearing, radial bearing...............................................................1598 4330-000 Steering Unit..................................................................................1600 5000 Electrical System......................................................................................1602 5121-000 Lights.........................................................................................1604 5161-000 Horn...........................................................................................1606 5181-000 Static strap...................................................................................1608 5181-001 Static strap...................................................................................1610 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................1612 5191-000 Battery cut out contactor / plug (Old Style)...................................................1614 5191-001 Battery cut out contactor / plug (New Style)...................................................1616 5192-000 Battery connector..............................................................................1618 5201-000 Instrument panel...............................................................................1620 5281-000 Indicator lamps................................................................................1622 5311-000 Start / stop switch............................................................................1624 5331-000 Direction and speed controls...................................................................1626 5332-000 Speed cut-back controls........................................................................1628 5360-000 Relays, electrical modules.....................................................................1630 5361-000 Relay, electrical modules......................................................................1632 5391-000 RSX40 / RSX50 Control cable / harness..........................................................1634 5391-001 RSX40 / RSX50 Control cable / harness..........................................................1636 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................1638 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1640 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................1642 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................1644 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................1646 5436-000 Contactor panel................................................................................1648 Direction contactors....................................................................................1650 5461-000 Transistor panel (drive).......................................................................1652 5461-100 Transistor panel (lift)........................................................................1654 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................1656 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................1658 5550-001 Electromagnetic valve (Manifold assembly)......................................................1662 5550-001 Electromagnetic valve (Manifold assembly)......................................................1660 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................1664 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................1666 5751-000 Safety / position / switches / sensors.........................................................1668 5751-100 Safety / position / switches / sensors (Reach and Carraige sensor).............................1670 6000 Hydraulic System.......................................................................................1672 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................1674 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................1676 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................1678 6111-001 RTX45 Auxiliary Hydraulic tank.................................................................1680 6112-000 Hydraulic tank.................................................................................1682 6112-001 Hydraulic tank.................................................................................1684 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................1686 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................1688 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................1690 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................1692 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................1694 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................1696 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................1698 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................1700 6126-000 RSX40 Carriage supply lines....................................................................1702 6126-100 RSX50 Carriage supply lines....................................................................1704 6126-200 RRX35 Reach supply lines.......................................................................1706 6126-300 RRX45 Reach supply lines.......................................................................1708 6126-400 RDX30 Double reach supply lines................................................................1710 6127-000 RSX40 Tilt cylinder hoses......................................................................1712 6127-100 RSX50 Tilt cylinder hoses......................................................................1714 6127-200 RRX35 Tilt cylinder hoses......................................................................1716 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................1718 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................1720 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................1722 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................1724 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................1726 6128-100 RSX50 Sideshifter cylinder hoses...............................................................1728 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................1730 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................1732 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................1734 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................1736 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................1738 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................1740 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................1742 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................1744 6128-402 RDX30 Sideshifter cylinder Serial Number 2266001 - UP..........................................1746 6129-000 RRX35 Reach cylinders hoses....................................................................1748 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................1750 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................1752 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................1754 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................1756 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................1758 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................1760 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................1762 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................1764 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................1766 6141-000 RRX35 Hydraulic pump...........................................................................1768 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................1770 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................1772 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................1774 6210-100 Control valve: Lift/Auxiliary Functions........................................................1776 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................1778 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................1780 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................1782 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................1784 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................1786 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................1788 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................1790 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................1792 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................1794 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................1796 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................1798 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................1800 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - UP......................................1802 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................1804 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................1806 6650-200 RDX30 Reach Cylinder assembly..................................................................1808 6660-000 RSX40 / RRX35 Tilt Cylinder assembly...........................................................1810 6660-100 RSX50 Tilt cylinder assembly...................................................................1812 6660-200 RRX45 Tilt cylinder assembly...................................................................1814 6660-300 RDX30 Tilt cylinder assembly...................................................................1816 7000 Operating Function - Lifting Device....................................................................1818 7105-001 Mast pivot.....................................................................................1820 7111-000 RSX40 / RRX35 Three stage mast.................................................................1822 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27323000.......................1826 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27323001 - UP.............................1830 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................1834 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................1836 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......1838 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................1840 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......1842 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................1844 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................1846 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................1848 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................1850 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................1852 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................1854 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................1858 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................1862 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................1864 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................1866 7411-000 Fork assembly..................................................................................1868 7421-000 RSX40 Fork carriage unit.......................................................................1870 7421-100 RSX50 Fork carriage unit.......................................................................1872 8000 Peripheral / Installation Equipment....................................................................1874 8521-000 Access, safety equipment (Fire extinguisher)...................................................1876 8521-001 Access, safety equipment (Fire extinguisher)...................................................1878 9000 Options / Attachments..................................................................................1880 9311-000 RSX40 / RRX35 Load indicator...................................................................1882 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................1884 9312-000 Load indicator (Magnet and switch).............................................................1886 9361-000 Extra lights...................................................................................1888 9371-000 Warning lights / alarm.........................................................................1890 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................1892 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............1894 9501-100 RRX45 / RDX30 Load backrest....................................................................1896 9501-200 RSX50 Load backrest............................................................................1898 9661-000 Electrical heater..............................................................................1900 10000 Tools.................................................................................................1902 10020-000 Special tools and lubrications................................................................1904 11000 Numerical Index and Alphabetical Index................................................................1906 Alphabetical Index......................................................................................1908 Numerical Index.........................................................................................1928 Back Cover..................................................................................................1947 Front Cover.................................................................................................1948 Parts Ordering Instructions.................................................................................1950 General Information.........................................................................................1951 Index.......................................................................................................1955 0000 Chassis................................................................................................1962 0341-000 Inspection covers..............................................................................1964 0342-000 Inspection covers (“EE” electrical box)........................................................1966 0391-000 Battery compartment parts......................................................................1968 0451-000 Motor mounting points (Replaced by 0451-001)...................................................1970 0451-001 Motor mounting points..........................................................................1972 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................1974 0641-001 Driver controls (Mechanical)...................................................................1976 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................1978 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................1980 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................1982 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................1984 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................1986 0681-001 Internal fittings Serial Number 30310001 - UP..................................................1988 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................1990 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................1992 0811-000 Overhead guard.................................................................................1994 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................1996 0821-001 Finger / toe guards............................................................................1998 0851-000 Signs, warnings................................................................................2000 1000 Motors.................................................................................................2002 1730-000 Steering motor (Replaced by 1730-000)..........................................................2004 1730-001 Steering motor.................................................................................2006 1740-000 Fan motor (Replaced by 1740-001)...............................................................2008 1740-001 Fan motor......................................................................................2010 1750-000 RSX40 / RRX35 Pump motor.......................................................................2012 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2014 1760-000 Drive motor....................................................................................2016 2000 Transmission / Drive Gear..............................................................................2018 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................2020 2551-001 Mechanical drive gear unit.....................................................................2022 3000 Brake / Wheel System...................................................................................2024 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2026 3371-000 Electromagnetic brake..........................................................................2028 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................2030 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................2032 3531-002 Drive wheel Serial Number 27162001 - UP........................................................2034 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2036 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................2038 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2040 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2042 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................2044 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2046 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2048 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2050 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2052 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2054 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2056 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2058 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2060 4000 Steering System........................................................................................2062 4111-000 Steering arm / wheel / lever...................................................................2064 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................2066 4181-001 Steering bearing, radial bearing...............................................................2068 4330-000 Steering Unit..................................................................................2070 5000 Electrical System......................................................................................2072 5121-000 Lights.........................................................................................2074 5161-000 Horn (Replaced by 5161-001)....................................................................2076 5161-001 Horn...........................................................................................2078 5181-000 Static strap (Replaced by 5181-001)............................................................2080 5181-001 Static strap...................................................................................2082 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2084 5191-000 Battery cut out contactor / plug (Old Style)...................................................2086 5191-001 Battery cut out contactor / plug (New Style)...................................................2088 5192-000 Battery connector..............................................................................2090 5201-000 Instrument panel...............................................................................2092 5281-000 Indicator lamps (Replaced by 5281-001).........................................................2094 5281-001 Indicator lamps................................................................................2096 5311-000 Start / stop switch............................................................................2098 5331-000 Direction and speed controls (Replaced by 5331-001)............................................2100 5331-001 Direction and speed controls (Replaced by 5331-002)............................................2102 5331-002 Direction and speed controls...................................................................2104 5332-000 Speed cut-back controls........................................................................2106 5360-000 Relays, electrical modules.....................................................................2108 5361-000 Relay, electrical modules......................................................................2110 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................2112 5391-001 RSX40 / RSX50 Control cable / harness..........................................................2114 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................2116 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness (Replaced by 5391-102)...........................2118 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2120 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................2122 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2124 5436-000 Contactor panel................................................................................2126 5441-000 Direction contactors...........................................................................2128 5461-000 Transistor panel (drive).......................................................................2130 5461-100 Transistor panel (lift)........................................................................2132 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................2134 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2136 5550-000 Electromagnetic valve (Manifold assembly) (Replaced by 5550-001)...............................2138 5550-001 Electromagnetic valve (Manifold assembly) Replaced by Section 6220)............................2140 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................2142 5711-001 PCBs logic card / box Serial Number 28126001 - 31155000........................................2144 5711-002 PCBs logic card / box S Serial Number 31155001 - UP............................................2146 5751-000 Safety / position / switches / sensors.........................................................2148 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2150 6000 Hydraulic System.......................................................................................2152 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2154 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2156 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................2158 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2160 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................2162 6112-001 Hydraulic tank.................................................................................2164 6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................2166 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................2168 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................2170 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2172 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................2174 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2176 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2178 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2180 6126-000 RSX40 Carriage supply lines....................................................................2182 6126-100 RSX50 Carriage supply lines....................................................................2184 6126-200 RRX35 Reach supply lines.......................................................................2186 6126-300 RRX45 Reach supply lines.......................................................................2188 6126-400 RDX30 Double reach supply lines................................................................2190 6127-000 RSX40 Tilt cylinder hoses......................................................................2192 6127-100 RSX50 Tilt cylinder hoses......................................................................2194 6127-200 RRX35 Tilt cylinder hoses......................................................................2196 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................2198 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2200 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................2202 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2204 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2206 6128-100 RSX50 Sideshifter cylinder hoses...............................................................2208 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................2210 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................2212 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2214 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................2216 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................2218 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2220 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................2222 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................2224 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2226 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................2228 6129-001 RRX35 Reach cylinders hoses....................................................................2230 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................2232 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................2234 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2236 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................2238 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2240 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................2242 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2244 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................2246 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2248 6141-000 RRX35 Hydraulic pump...........................................................................2250 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2252 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................2254 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2256 6210-100 Control valve: Lift/Auxiliary Functions........................................................2258 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2260 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................2262 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000............................2264 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP..................................2266 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................2268 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000...............................2270 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.....................................2272 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2274 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2276 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2278 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2280 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2282 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................2284 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................2286 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................2288 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2290 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................2292 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2294 6650-200 RDX30 Reach Cylinder assembly..................................................................2296 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................2298 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2300 6660-100 RSX50 Tilt cylinder assembly...................................................................2302 6660-200 RRX45 Tilt cylinder assembly...................................................................2304 6660-300 RDX30 Tilt cylinder assembly...................................................................2306 7000 Operating Function - Lifting Device....................................................................2308 7105-001 Mast pivot.....................................................................................2310 7111-000 RSX40 / RRX35 Three stage mast.................................................................2312 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................2316 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 30003000.......................2320 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2324 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2328 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2330 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......2332 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2334 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2336 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................2338 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................2340 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................2342 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................2344 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................2346 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................2348 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2352 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................2356 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................2358 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2360 7411-000 Fork assembly (Replace by 7411-001)............................................................2362 7411-001 Fork assembly..................................................................................2364 7421-000 RSX40 Fork carriage unit.......................................................................2366 7421-100 RSX50 Fork carriage unit.......................................................................2368 8000 Peripheral / Installation Equipment....................................................................2370 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................2372 8521-001 Access, safety equipment (Fire extinguisher)...................................................2374 9000 Options / Attachments..................................................................................2376 9311-000 RSX40 / RRX35 Load indicator...................................................................2378 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................2380 9312-000 Load indicator (Magnet and switch).............................................................2382 9361-000 Extra lights...................................................................................2384 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................2386 9371-001 Warning lights / alarm.........................................................................2388 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................2390 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2392 9501-100 RRX45 / RDX30 Load backrest....................................................................2394 9501-200 RSX50 Load backrest............................................................................2396 9661-000 Electrical heater..............................................................................2398 10000 Tools.................................................................................................2400 10020-000 Special tools and lubrications................................................................2402 11000 Numerical Index and Alphabetical Index................................................................2404 Alphabetical Index......................................................................................2406 Numerical Index.........................................................................................2426 Back Cover..................................................................................................2447 Front Cover.................................................................................................2448 Parts Ordering Instructions.................................................................................2450 General Information.........................................................................................2451 Index.......................................................................................................2455 0000 Chassis................................................................................................2462 0341-000 Inspection covers..............................................................................2464 0342-000 Inspection covers (“EE” electrical box)........................................................2466 0391-000 Battery compartment parts......................................................................2468 0451-000 Motor mounting points (Replaced by 0451-001)...................................................2470 0451-001 Motor mounting points..........................................................................2472 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................2474 0641-001 Driver controls (Mechanical)...................................................................2476 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................2478 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2480 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................2482 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2484 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................2486 0681-001 Internal fittings Serial Number 30310001 - UP..................................................2488 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................2490 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2492 0811-000 Overhead guard.................................................................................2494 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................2496 0821-001 Finger / toe guards............................................................................2498 0851-000 Signs, warnings................................................................................2500 1000 Motors.................................................................................................2502 1730-000 Steering motor (Replaced by 1730-000)..........................................................2504 1730-001 Steering motor.................................................................................2506 1740-000 Fan motor (Replaced by 1740-001)...............................................................2508 1740-001 Fan motor......................................................................................2510 1750-000 RSX40 / RRX35 Pump motor.......................................................................2512 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................2514 1760-000 Drive motor....................................................................................2516 2000 Transmission / Drive Gear..............................................................................2518 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................2520 2551-001 Mechanical drive gear unit.....................................................................2522 3000 Brake / Wheel System...................................................................................2524 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................2526 3371-000 Electromagnetic brake..........................................................................2528 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................2530 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................2532 3531-002 Drive wheel Serial Number 27162001 - UP........................................................2534 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................2536 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................2538 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................2540 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................2542 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................2544 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................2546 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................2548 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................2550 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................2552 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................2554 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................2556 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................2558 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................2560 4000 Steering System........................................................................................2562 4111-000 Steering arm / wheel / lever...................................................................2564 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................2566 4181-001 Steering bearing, radial bearing...............................................................2568 4330-000 Steering Unit..................................................................................2570 5000 Electrical System......................................................................................2572 5121-000 Lights.........................................................................................2574 5161-000 Horn...........................................................................................2576 5181-000 Static strap (Replaced by 5181-001)............................................................2578 5181-001 Static strap...................................................................................2580 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................2582 5191-000 Battery cut out contactor / plug (Old Style)...................................................2584 5191-001 Battery cut out contactor / plug (New Style)...................................................2586 5192-000 Battery connector..............................................................................2588 5201-000 Instrument panel...............................................................................2590 5281-000 Indicator lamps................................................................................2592 5311-000 Start / stop switch............................................................................2594 5331-000 Direction and speed controls (Replaced by 5331-001)............................................2596 5331-001 Direction and speed controls (Replaced by 5331-002)............................................2598 5331-002 Direction and speed controls...................................................................2600 5332-000 Speed cut-back controls........................................................................2602 5360-000 Relays, electrical modules.....................................................................2604 5361-000 Relay, electrical modules......................................................................2606 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................2608 5391-001 RSX40 / RSX50 Control cable / harness..........................................................2610 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................2612 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2614 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................2616 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................2618 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................2620 5436-000 Contactor panel................................................................................2622 5441-000 Direction contactors...........................................................................2624 5461-000 Transistor panel (drive).......................................................................2626 5461-100 Transistor panel (lift)........................................................................2628 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................2630 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................2632 5550-001 Electromagnetic valve (Manifold assembly)......................................................2636 5550-001 Electromagnetic valve (Manifold assembly)......................................................2634 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................2638 5711-001 PCBs logic card / box Serial Number 28126001 - UP..............................................2640 5751-000 Safety / position / switches / sensors.........................................................2642 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................2644 6000 Hydraulic System.......................................................................................2646 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................2648 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................2650 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................2652 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................2654 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................2656 6112-001 Hydraulic tank.................................................................................2658 6121-000 RSX40 / RRX35 Hoses, pipes, connections, mounting points.......................................2660 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections, mounting points...............................2662 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................2664 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................2666 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................2668 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................2670 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................2672 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................2674 6126-000 RSX40 Carriage supply lines....................................................................2676 6126-100 RSX50 Carriage supply lines....................................................................2678 6126-200 RRX35 Reach supply lines.......................................................................2680 6126-300 RRX45 Reach supply lines.......................................................................2682 6126-400 RDX30 Double reach supply lines................................................................2684 6127-000 RSX40 Tilt cylinder hoses......................................................................2686 6127-100 RSX50 Tilt cylinder hoses......................................................................2688 6127-200 RRX35 Tilt cylinder hoses......................................................................2690 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................2692 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................2694 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................2696 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................2698 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................2700 6128-100 RSX50 Sideshifter cylinder hoses...............................................................2702 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................2704 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................2706 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................2708 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................2710 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................2712 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................2714 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................2716 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................2718 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................2720 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................2722 6129-001 RRX35 Reach cylinders hoses....................................................................2724 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................2726 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................2728 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................2730 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................2732 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................2734 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................2736 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................2738 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................2740 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................2742 6141-000 RRX35 Hydraulic pump...........................................................................2744 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................2746 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................2748 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................2750 6210-100 Control valve: Lift/Auxiliary Functions........................................................2752 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................2754 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................2756 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP..................................2758 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................2760 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................2762 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................2764 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................2766 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................2768 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................2770 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................2772 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................2774 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................2776 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................2778 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................2780 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................2782 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................2784 6650-200 RDX30 Reach Cylinder assembly..................................................................2786 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................2788 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................2790 6660-100 RSX50 Tilt cylinder assembly...................................................................2792 6660-200 RRX45 Tilt cylinder assembly...................................................................2794 6660-300 RDX30 Tilt cylinder assembly...................................................................2796 7000 Operating Function - Lifting Device....................................................................2798 7105-001 Mast pivot.....................................................................................2800 7111-000 RSX40 / RRX35 Three stage mast.................................................................2802 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................2806 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 27323000.......................2810 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................2814 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................2818 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................2820 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......2822 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................2824 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......2826 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................2828 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................2830 7241-002 RRX35 Reach assembly Serial Number 29032001 - UP...............................................2832 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................2834 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................2836 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................2838 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................2842 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................2846 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................2848 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................2850 7411-000 Fork assembly (Replace by 7411-001)............................................................2852 7411-001 Fork assembly..................................................................................2854 7421-000 RSX40 Fork carriage unit.......................................................................2856 7421-100 RSX50 Fork carriage unit.......................................................................2858 8000 Peripheral / Installation Equipment....................................................................2860 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................2862 8521-001 Access, safety equipment (Fire extinguisher)...................................................2864 9000 Options / Attachments..................................................................................2866 9311-000 RSX40 / RRX35 Load indicator...................................................................2868 9311-100 RSX50 / RRX45 / RDX30 Load indicator...........................................................2870 9312-000 Load indicator (Magnet and switch).............................................................2872 9361-000 Extra lights...................................................................................2874 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................2876 9371-001 Warning lights / alarm.........................................................................2878 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................2880 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............2882 9501-100 RRX45 / RDX30 Load backrest....................................................................2884 9501-200 RSX50 Load backrest............................................................................2886 9661-000 Electrical heater..............................................................................2888 10000 Tools.................................................................................................2890 10020-000 Special tools and lubrications................................................................2892 11000 Numerical Index and Alphabetical Index................................................................2894 Alphabetical Index......................................................................................2896 Numerical Index.........................................................................................2916 Back Cover..................................................................................................2937 Front Cover.................................................................................................2938 Parts Ordering Instructions.................................................................................2940 General Information.........................................................................................2941 Index.......................................................................................................2945 0000 Chassis................................................................................................2952 0341-000 Inspection covers..............................................................................2954 0342-000 Inspection covers (“EE” electrical box)........................................................2956 0391-000 Battery compartment parts......................................................................2958 0451-000 Motor mounting points (Replaced by 0451-001)...................................................2960 0451-001 Motor mounting points..........................................................................2962 0641-000 Driver controls (Mechanical) (Replaced by 0641-001)............................................2964 0641-001 Driver controls (Mechanical)...................................................................2966 0642-000 Brake pedal, NO brake on caster Serial Number 26347000 - 30067000..............................2968 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP....................................2970 0642-100 Brake pedal, Without brake on caster Serial Number 26347000 - 30067000.........................2972 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP...............................2974 0681-000 Internal fittings Serial Number 26347000 - 30310000............................................2976 0681-001 Internal fittings Serial Number 30310001 - UP..................................................2978 0682-000 Cushions and mats Serial Number 26347000 - 30067000............................................2980 0682-001 Cushions and mats Serial Number 30067001 - UP..................................................2982 0811-000 Overhead guard.................................................................................2984 0821-000 Finger / toe guards (Replaced by 0821-001).....................................................2986 0821-001 Finger / toe guards............................................................................2988 0851-000 Signs, warnings................................................................................2990 1000 Motors.................................................................................................2992 1730-000 Steering motor (Replaced by 1730-000)..........................................................2994 1730-001 Steering motor.................................................................................2996 1740-000 Fan motor (Replaced by 1740-001)...............................................................2998 1740-001 Fan motor......................................................................................3000 1750-000 RSX40 / RRX35 Pump motor.......................................................................3002 1750-100 RSX50 / RRX45 / RDX30 Pump motor...............................................................3004 1760-000 Drive motor....................................................................................3006 2000 Transmission / Drive Gear..............................................................................3008 2551-000 Mechanical drive gear unit (Replaced by 2551-001)..............................................3010 2551-001 Mechanical drive gear unit.....................................................................3012 3000 Brake / Wheel System...................................................................................3014 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly.................................................3016 3371-000 Electromagnetic brake..........................................................................3018 3531-000 Drive wheel Serial Number 27091000 - 27161000 (Replaced by 3531-001)...........................3020 3531-001 Drive wheel Serial Number 27162001 - UP (Replaced by 3531-002).................................3022 3531-002 Drive wheel Serial Number 27162001 - UP........................................................3024 3541-000 RSX40 / RRX35 Non-Braking caster wheel.........................................................3026 3542-000 RSX40 / RRX35 Non-Braking caster assembly Serial Number 26347000 - 28004000....................3028 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP..........................3030 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel.....................................................3032 3544-000 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 26347000 - 28004000................3034 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP......................3036 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm].............................................3038 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm].....................................3040 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................3042 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm]....................................3044 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm].....................................3046 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................3048 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]......................................................3050 4000 Steering System........................................................................................3052 4111-000 Steering arm / wheel / lever (Replaced by 4111-001)............................................3054 4111-001 Steering arm / wheel / lever...................................................................3056 4181-000 Steering bearing, radial bearing (Replaced by 4181-001)........................................3058 4181-001 Steering bearing, radial bearing...............................................................3060 4330-000 Steering Unit..................................................................................3062 5000 Electrical System......................................................................................3064 5121-000 Lights.........................................................................................3066 5161-000 Horn (Replaced by 5161-001)....................................................................3068 5161-001 Horn...........................................................................................3070 5181-000 Static strap (Replaced by 5181-001)............................................................3072 5181-001 Static strap...................................................................................3074 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................3076 5191-000 Battery cut out contactor / plug (Old Style)...................................................3078 5191-001 Battery cut out contactor / plug (New Style)...................................................3080 5192-000 Battery connector..............................................................................3082 5201-000 Instrument panel...............................................................................3084 5281-000 Indicator lamps (Replaced by 5281-001).........................................................3086 5281-001 Indicator lamps................................................................................3088 5311-000 Start / stop switch............................................................................3090 5331-000 Direction and speed controls (Replaced by 5331-001)............................................3092 5331-001 Direction and speed controls (Replaced by 5331-002)............................................3094 5331-002 Direction and speed controls...................................................................3096 5332-000 Speed cut-back controls........................................................................3098 5360-000 Relays, electrical modules.....................................................................3100 5360-001 Relays, electrical modules.....................................................................3102 5361-000 Relay, electrical modules......................................................................3104 5391-000 RSX40 / RSX50 Control cable / harness (Replaced by 5391-001)...................................3106 5391-001 RSX40 / RSX50 Control cable / harness..........................................................3108 5391-100 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27091000 - 27135000................3110 5391-101 RRX35 / RRX45 / RDX30 Control cable / harness (Replaced by 5391-102)...........................3112 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................3114 5431-000 Motor cables / resistors Serial Number 27091000 - 27135000.....................................3116 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................3118 5436-000 Contactor panel................................................................................3120 5441-000 Direction contactors...........................................................................3122 5461-000 Transistor panel (drive) Serial Number 26347000 - 31155000.....................................3124 5461-001 Transistor panel (drive) Serial Number 31155001 - UP...........................................3126 5461-100 Transistor panel (lift)........................................................................3128 5511-000 Micro switches (lights, fan) Serial Number 27091000 - 27301002.................................3130 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................3132 5550-000 Electromagnetic valve (Manifold assembly) (Replaced by 5550-001)...............................3134 5550-001 Electromagnetic valve (Manifold assembly) Replaced by Section 6220)............................3136 5711-000 PCBs logic card / box Serial Number 27091000 - 28126000........................................3138 5711-001 PCBs logic card / box Serial Number 28126001 - 31155000........................................3140 5711-002 PCBs logic card / box Serial Number 31155001 - UP..............................................3142 5711-003 PCBs logic card / box Serial Number 31155001 - UP..............................................3144 5751-000 Safety / position / switches / sensors.........................................................3146 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................3148 6000 Hydraulic System.......................................................................................3150 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................3152 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................3154 6111-000 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001)..........................3156 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................3158 6112-000 Hydraulic tank (Replaced by 6112-001)..........................................................3160 6112-001 Hydraulic tank.................................................................................3162 6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................3164 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................3166 6124-000 RRX35 Three stage mast Lines Serial Number 27078000 - 27135000.................................3168 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................3170 6124-100 RRX45 Three stage mast lines Serial Number 27091000 - 27135000.................................3172 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................3174 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................3176 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................3178 6126-000 RSX40 Carriage supply lines....................................................................3180 6126-100 RSX50 Carriage supply lines....................................................................3182 6126-200 RRX35 Reach supply lines.......................................................................3184 6126-300 RRX45 Reach supply lines.......................................................................3186 6126-400 RDX30 Double reach supply lines................................................................3188 6127-000 RSX40 Tilt cylinder hoses......................................................................3190 6127-100 RSX50 Tilt cylinder hoses......................................................................3192 6127-200 RRX35 Tilt cylinder hoses......................................................................3194 6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 - 29004000....................................3196 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................3198 6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 - 29004000...................................3200 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................3202 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................3204 6128-100 RSX50 Sideshifter cylinder hoses...............................................................3206 6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 - 28075000.............................3208 6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 - 29125000.............................3210 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................3212 6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 - 28266000.............................3214 6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 - 29004000.............................3216 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................3218 6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 - 27239000...................................3220 6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 - 28266000...................................3222 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................3224 6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001).............................................3226 6129-001 RRX35 Reach cylinders hoses....................................................................3228 6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 - 28266000..................................3230 6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 - 29004000..................................3232 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................3234 6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 - 29004000...........................3236 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................3238 6131-000 RSX40 / RRX35 Filter assembly Serial Number 26347000 - 29118000................................3240 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................3242 6131-100 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 26347000 - 29118000........................3244 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................3246 6141-000 RRX35 Hydraulic pump...........................................................................3248 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................3250 6141-100 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 27091000 -28153003..........................3252 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................3254 6210-100 Control valve: Lift/Auxiliary Functions........................................................3256 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................3258 6220-000 Control valve with No Sideshifter Serial Number 27091000 - 29004000............................3260 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000............................3262 6220-002 RRX35 Control valve with No Sideshifter Serial Number 30348001 - UP............................3264 6220-003 RRX45 / RDX30 Control valve with No Sideshifter Serial Number 30342001 - UP....................3266 6220-100 Control valve With Sideshifter Serial Number 27091000 - 29004000...............................3268 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000...............................3270 6220-102 RRX35 Control valve With Sideshifter Serial Number 30348001 - UP...............................3272 6220-103 RRX45 / RDX30 Control valve With Sideshifter Serial Number 30342001 - UP.......................3274 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................3276 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................3278 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................3280 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................3282 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................3284 6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 - 28112002................................3286 6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 - 29032000................................3288 6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 - 30348000................................3290 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................3292 6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 - 28337000................................3294 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................3296 6650-200 RDX30 Reach Cylinder assembly..................................................................3298 6660-000 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 26347000 - 28257000.........................3300 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................3302 6660-100 RSX50 Tilt cylinder assembly...................................................................3304 6660-200 RRX45 Tilt cylinder assembly...................................................................3306 6660-300 RDX30 Tilt cylinder assembly...................................................................3308 7000 Operating Function - Lifting Device....................................................................3310 7105-001 Mast pivot.....................................................................................3312 7111-000 RSX40 / RRX35 Three stage mast.................................................................3314 7112-000 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27135000 - 27272000.......................3318 7112-001 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 27272001 - 30003000.......................3322 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................3326 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................3330 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................3332 7211-000 Sideshifter assembly Serial Number RRX3527091000 - 28075000, RRX4527091000 - 28266000, R.......3334 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................3336 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......3338 7241-000 RRX35 Reach assembly Serial Number 27091000 - 28163000.........................................3340 7241-001 RRX35 Reach assembly Serial Number 28163001 - 29032000.........................................3342 7241-002 RRX35 Reach assembly Serial Number 29032001 - 31333000.........................................3344 7241-003 RRX35 Reach assembly Serial Number 31333001 - UP...............................................3346 7242-000 RRX45 Reach assembly Serial Number 27135000 - 27328000.........................................3348 7242-001 RRX45 Reach assembly Serial Number 27328001 - 28266000.........................................3350 7242-002 RRX45 Reach assembly Serial Number 28266001 - 29004000.........................................3352 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................3356 7243-000 RDX30 Reach assembly Serial Number 27100000 - 28163000.........................................3360 7243-001 RDX30 Reach assembly Serial Number 28163001 - 29004000.........................................3362 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................3364 7411-000 Fork assembly (Replace by 7411-001)............................................................3366 7411-001 Fork assembly..................................................................................3368 7421-000 RSX40 Fork carriage unit.......................................................................3370 7421-100 RSX50 Fork carriage unit.......................................................................3372 8000 Peripheral / Installation Equipment....................................................................3374 8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001).............................3376 8521-001 Access, safety equipment (Fire extinguisher)...................................................3378 9000 Options / Attachments..................................................................................3380 9311-000 RSX40 / RRX35 Load indicator (Replaced by 9311-001)............................................3382 9311-001 RSX40 / RRX35 Load indicator...................................................................3384 9311-100 RSX50 / RRX45 / RDX30 Load indicator (Replace by 9311-100).....................................3386 9311-101 RSX50 / RRX45 / RDX30 Load indicator...........................................................3388 9312-000 Load indicator (Magnet and switch).............................................................3390 9361-000 Extra lights...................................................................................3392 9371-000 Warning lights / alarm (Replaced by 9371-001)..................................................3394 9371-001 Warning lights / alarm.........................................................................3396 9501-000 RRX35 Load backrest Serial Number 27135000 - 28266000..........................................3398 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............3400 9501-100 RRX45 / RDX30 Load backrest....................................................................3402 9501-200 RSX50 Load backrest............................................................................3404 9661-000 Electrical heater Serial Number 27163000 -31064000.............................................3406 9661-001 Electrical heater Serial Number 31064001 - UP..................................................3408 9661-100 Electrical heater, part 1 Serial Number 31064001 - UP..........................................3410 9661-150 Electrical heater, part 2 Serial Number 31064001 - UP..........................................3412 10000 Tools.................................................................................................3414 10020-000 Special tools and lubrications................................................................3416 11000 Numerical Index and Alphabetical Index................................................................3418 Alphabetical Index......................................................................................3420 Numerical Index.........................................................................................3441 Back Cover..................................................................................................3465
S.S 06/24
