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BT Prime Mover RTX35/45 Operator’s Manual – PDF DOWNLOAD
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Description
BT Prime Mover RTX35/45 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime Mover RTX35/45 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 367
Downloadable : Yes
File Type : PDF
310426-000 2000_September
310426-000 2000_November
310426-001 2001_June
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime Mover RTX35/45 Operator’s Manual – PDF DOWNLOAD
F r o n t C o v e r.......................................................... 2 Before operating the truck:.............................................. 4 Before operating the truck:.............................................. 4 Warning symbols.............................................................. 8 Warning levels........................................................... 8 DANGER................................................................... 8 WARNING.................................................................. 8 CAUTION.................................................................. 8 NOTE!.................................................................... 8 Prohibitory symbols.......................................................... 9 NO SMOKING............................................................... 9 OPEN FLAMES PROHIBITED................................................... 9 GENERAL PROHIBITION...................................................... 9 Ordinance symbols............................................................ 9 SAFETY SHOES............................................................. 9 PROTECTIVE GLASSES....................................................... 9 General Safety Regulations................................................... 10 Control.................................................................. 10 Operating the truck...................................................... 11 Operator’s responsibility................................................ 12 Working area............................................................. 13 Driving and conduct while driving........................................ 14 Handling loads........................................................... 16 Parking the truck........................................................ 17 Handling the battery..................................................... 18 Maintenance and repair................................................... 19 Warning and information signs................................................ 20 Warning decals........................................................... 21 Presentation of truck........................................................ 22 Application area for BT Prime-Mover’s trucks............................. 22 Prohibited applications for BT Prime-Mover’s truck....................... 22 Truck data................................................................... 23 Truck battery dimensions................................................. 23 RTX35 Truck dimensions................................................... 24 RTX45 Truck dimensions................................................... 25 Data plate............................................................... 26 U.L. Construction type................................................... 27 Presentation of main components.............................................. 28 Controls and instruments..................................................... 31 Emergency stop........................................................... 31 Key switch............................................................... 32 Horn control............................................................. 32 Directional/Speed control handle......................................... 32 Steering wheel........................................................... 33 Hydraulic controls....................................................... 34 Display.................................................................. 35 B. Time display.......................................................... 35 C. Display of hourmeter reading/error code............................... 35 D. Battery guard......................................................... 36 F. Parameter control..................................................... 36 H. Parking brake indicator............................................... 36 I. Extra indicator window................................................ 36 Switches: Lamps and fans................................................. 37 Brake pedal.................................................................. 38 Height indicator (option).................................................... 39 Warning/Caution codes........................................................ 40 Error codes.................................................................. 44 Driving...................................................................... 47 Starting the truck....................................................... 47 Braking...................................................................... 49 Steering..................................................................... 50 Parking the truck............................................................ 51 Transporting loads........................................................... 52 General.................................................................. 52 Collecting a load........................................................ 55 Leaving a load........................................................... 56 Battery...................................................................... 57 Type of battery.......................................................... 57 Changing the battery..................................................... 57 When changing the battery, proceed as follows:........................... 57 Charging the battery......................................................... 59 General prohibition...................................................... 59 Pre-charging................................................................. 60 During charging.......................................................... 60 Each week:............................................................... 62 Daily service/safety checks.................................................. 64 Maintenance.................................................................. 66 General.................................................................. 66 Safety regulations with maintenance work................................. 66 Maintenance work that may be carried out by trained maintenance personnel.... 68 Other service and repair work................................................ 68 Cleaning and washing......................................................... 69 General.................................................................. 69 External cleaning........................................................ 69 Cleaning the motor compartment........................................... 69 Electrical components.................................................... 70 Maintenance chart............................................................ 71 Lubrication chart............................................................ 75 Approved oils and grease..................................................... 76 Transporting and storing the truck........................................... 77 The truck’s dimensions and weight as standard............................ 77 Lifting the truck............................................................ 79 Towing and transporting a disabled truck..................................... 80 Storing the truck............................................................ 81 Battery.................................................................. 81 Hydraulic system......................................................... 81 Drive unit............................................................... 81 Starting after a period of disuse............................................ 81 Recycling/Discarding......................................................... 82 Discarding the battery................................................... 82 Scrapping the truck...................................................... 82 B a c k C o v e r............................................................ 91 F r o n t C o v e r.......................................................... 92 Before operating the truck:.............................................. 94 Before operating the truck:.............................................. 94 Warning symbols.............................................................. 98 Warning levels........................................................... 98 DANGER................................................................... 98 WARNING.................................................................. 98 CAUTION.................................................................. 98 NOTE!.................................................................... 98 Prohibitory symbols.......................................................... 99 NO SMOKING............................................................... 99 OPEN FLAMES PROHIBITED................................................... 99 GENERAL PROHIBITION...................................................... 99 Ordinance symbols............................................................ 99 SAFETY SHOES............................................................. 99 PROTECTIVE GLASSES....................................................... 99 General Safety Regulations...................................................100 Control..................................................................100 Operating the truck......................................................101 Operator’s responsibility................................................102 Working area.............................................................103 Driving and conduct while driving........................................104 Handling loads...........................................................106 Parking the truck........................................................107 Handling the battery.....................................................108 Maintenance and repair...................................................109 Warning and information signs................................................110 Warning decals...........................................................111 Presentation of truck........................................................112 Application area for BT Prime-Mover’s trucks.............................112 Prohibited applications for BT Prime-Mover’s truck.......................112 Truck data...................................................................113 Truck battery dimensions.................................................113 RTX35 Truck dimensions...................................................114 RTX45 Truck dimensions...................................................115 Data plate...............................................................116 U.L. Construction type...................................................117 Presentation of main components..............................................118 Controls and instruments.....................................................121 Emergency stop...........................................................121 Key switch...............................................................122 Horn control.............................................................122 Directional/Speed control handle.........................................122 Steering wheel...........................................................123 Hydraulic controls.......................................................124 Display..................................................................125 B. Time display..........................................................125 C. Display of hourmeter reading/error code...............................125 D. Battery guard.........................................................126 F. Parameter control.....................................................126 H. Parking brake indicator...............................................126 I. Extra indicator window................................................126 Switches: Lamps and fans.................................................127 Brake pedal..................................................................128 Height indicator (option)....................................................129 Warning/Caution codes........................................................130 Error codes..................................................................134 Driving......................................................................137 Starting the truck.......................................................137 Braking......................................................................139 Steering.....................................................................140 Parking the truck............................................................141 Transporting loads...........................................................142 General..................................................................142 Collecting a load........................................................145 Leaving a load...........................................................146 Battery......................................................................147 Type of battery..........................................................147 Changing the battery.....................................................147 When changing the battery, proceed as follows:...........................147 Charging the battery.........................................................149 General prohibition......................................................149 Pre-charging.................................................................150 During charging..........................................................150 Each week:...............................................................152 Daily service/safety checks..................................................154 Maintenance..................................................................156 General..................................................................156 Safety regulations with maintenance work.................................156 Maintenance work that may be carried out by trained maintenance personnel....158 Other service and repair work................................................158 Cleaning and washing.........................................................159 General..................................................................159 External cleaning........................................................159 Cleaning the motor compartment...........................................159 Electrical components....................................................160 Maintenance chart............................................................161 Lubrication chart............................................................165 Approved oils and grease.....................................................166 Transporting and storing the truck...........................................167 The truck’s dimensions and weight as standard............................167 Lifting the truck............................................................169 Towing and transporting a disabled truck.....................................170 Storing the truck............................................................171 Battery..................................................................171 Hydraulic system.........................................................171 Drive unit...............................................................171 Starting after a period of disuse............................................171 Recycling/Discarding.........................................................172 Discarding the battery...................................................172 Scrapping the truck......................................................172 B a c k C o v e r............................................................181 F r o n t C o v e r..........................................................182 Before operating the truck:..............................................184 Before operating the truck:..............................................184 Opertor's Warning............................................................184 Foreword.....................................................................185 Table of Contents............................................................186 Warning symbols..............................................................188 Warning levels...........................................................188 DANGER...................................................................188 WARNING..................................................................188 CAUTION..................................................................188 NOTE!....................................................................188 Prohibitory symbols..........................................................189 NO SMOKING...............................................................189 OPEN FLAMES PROHIBITED...................................................189 GENERAL PROHIBITION......................................................189 Ordinance symbols............................................................189 SAFETY SHOES.............................................................189 PROTECTIVE GLASSES.......................................................189 General Safety Regulations...................................................190 Control..................................................................190 Operating the truck......................................................191 Operator’s responsibility................................................192 Working area.............................................................193 Driving and conduct while driving........................................194 Handling loads...........................................................196 Parking the truck........................................................197 Handling the battery.....................................................198 Maintenance and repair...................................................199 Warning and information signs................................................200 Warning decals...........................................................201 Presentation of truck........................................................202 Application area for BT Prime-Mover’s trucks.............................202 Prohibited applications for BT Prime-Mover’s truck.......................202 Truck data...................................................................203 Truck battery dimensions.................................................203 RTX35 Truck dimensions...................................................204 RTX45 Truck dimensions...................................................205 Data plate...............................................................206 U.L. Construction type...................................................207 Presentation of main components..............................................208 Controls and instruments.....................................................211 Emergency stop...........................................................211 Key switch...............................................................212 Horn control.............................................................212 Directional/Speed control handle.........................................212 Steering wheel...........................................................213 Hydraulic controls.......................................................214 Display..................................................................215 B. Time display..........................................................215 C. Display of hourmeter reading/error code...............................215 D. Battery guard.........................................................216 F. Parameter control.....................................................216 H. Parking brake indicator...............................................216 I. Extra indicator window................................................216 Switches: Lamps and fans.................................................217 Brake pedal..................................................................218 Height indicator (option)....................................................219 Warning codes................................................................220 Error codes..................................................................224 Driving......................................................................227 Starting the truck.......................................................227 Braking......................................................................229 Steering.....................................................................230 Parking the truck............................................................231 Transporting loads...........................................................232 General..................................................................232 Collecting a load........................................................235 Leaving a load...........................................................236 Battery......................................................................237 Type of battery..........................................................237 Changing the battery.....................................................237 When changing the battery, proceed as follows:...........................237 Charging the battery.........................................................239 General prohibition......................................................239 Pre-charging.................................................................240 During charging..........................................................240 Each week:...............................................................242 Daily service/safety checks..................................................244 Maintenance..................................................................246 General..................................................................246 Safety regulations with maintenance work.................................246 Maintenance work that can be carried out by you..............................248 Maintenance work that may be carried out by trained maintenance personnel....248 Other service and repair work................................................248 Cleaning and washing.........................................................249 General..................................................................249 External cleaning........................................................249 Cleaning the motor compartment...........................................249 Electrical components....................................................250 Maintenance chart............................................................251 Lubrication chart............................................................255 Approved oils and grease.....................................................256 Transporting and storing the truck...........................................257 The truck’s dimensions and weight as standard............................257 Lifting the truck............................................................259 Towing and transporting a disabled truck.....................................260 Storing the truck............................................................261 Battery..................................................................261 Hydraulic system.........................................................261 Drive unit...............................................................261 Starting after a period of disuse............................................261 Recycling/Discarding.........................................................262 Discarding the battery...................................................262 Scrapping the truck......................................................262 Inxed........................................................................264 B a c k C o v e r............................................................271 F r o n t C o v e r..........................................................272 Before operating the truck:..............................................274 Before operating the truck:..............................................274 Warning symbols..............................................................279 Warning levels...........................................................279 DANGER...................................................................279 WARNING..................................................................279 CAUTION..................................................................279 NOTE!....................................................................279 Prohibitory symbols..........................................................280 NO SMOKING...............................................................280 OPEN FLAMES PROHIBITED...................................................280 GENERAL PROHIBITION......................................................280 Ordinance symbols............................................................280 SAFETY SHOES.............................................................280 PROTECTIVE GLASSES.......................................................280 General Safety Regulations...................................................281 Control..................................................................281 Operating the truck......................................................282 Operator’s responsibility................................................283 Working area.............................................................284 Driving and conduct while driving........................................285 Handling loads...........................................................287 Parking the truck........................................................288 Handling the battery.....................................................289 Maintenance and repair...................................................290 Warning and information signs................................................291 Warning decals...........................................................292 Presentation of truck........................................................293 Application area for BT Prime-Mover trucks...............................293 Prohibited applications for BT Prime Mover trucks........................293 Truck data...................................................................294 Truck battery dimensions.................................................294 RTX35 Truck dimensions...................................................295 RTX45 Truck dimensions...................................................296 Data plate...............................................................297 U.L. Construction type...................................................298 Presentation of main components..............................................299 Controls and instruments.....................................................303 Emergency stop...........................................................303 Key switch...............................................................304 Horn control.............................................................304 Directional/Speed control handle.........................................304 Steering wheel...........................................................305 Hydraulic controls.......................................................306 Display..................................................................307 A. Time display..........................................................307 B. Display of hourmeter reading/error code...............................307 C. Battery Discharge Indicator (BDI).....................................308 E. Parameter control.....................................................308 G. Parking brake indicator...............................................308 H. Extra indicator window................................................308 Switches: Lamps and fans.................................................309 Brake pedal..................................................................310 Height indicator (option)....................................................311 Warning/Caution codes........................................................312 Error codes..................................................................316 Driving......................................................................319 Starting the truck.......................................................319 Braking......................................................................321 Steering.....................................................................322 Parking the truck............................................................323 Transporting loads...........................................................324 General..................................................................324 Collecting a load........................................................327 Battery......................................................................329 Type of battery..........................................................329 Changing the battery.....................................................329 When changing the battery, proceed as follows:...........................329 Charging the battery.........................................................331 General prohibition......................................................331 Pre-charging.................................................................332 During charging..........................................................332 Each week:...............................................................334 Daily service/safety checks..................................................336 Maintenance..................................................................338 General..................................................................338 Safety regulations with maintenance work.................................338 Maintenance work that can be carried out by the driver.......................340 Maintenance work that may be carried out by trained maintenance personnel....340 Other service and repair work................................................340 Cleaning and washing.........................................................341 General..................................................................341 External cleaning........................................................341 Cleaning the motor compartment...........................................341 Electrical components....................................................342 Maintenance chart............................................................343 Lubrication chart............................................................347 Approved oils and grease.....................................................348 Transporting and storing the truck...........................................350 Truck standard dimensions and weights....................................350 Lifting truck................................................................352 Towing and transporting a disabled truck.....................................353 Storing truck................................................................354 Battery..................................................................354 Hydraulic system.........................................................354 Drive unit...............................................................354 Starting after a period of disuse............................................354 APPENDIX A - Selected OSHA Regulations.......................................355 B a c k C o v e r............................................................367
S.S 06/24
