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BT Prime Mover RTX35/45 Parts Manual – PDF DOWNLOAD
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Description
BT Prime Mover RTX35/45 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime Mover RTX35/45 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 559
Downloadable : Yes
File Type : PDF
310427-000 2000_November
310427-001 2002_February
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime Mover RTX35/45 Parts Manual – PDF DOWNLOAD
F r o n t C o v e r............................................... 2 P a rt s O r d e ri n g I n s tr u c ti o n s..................... 4 General Information............................................... 5 0000 Chassis...................................................... 14 0340-000 Inspection covers.................................... 16 0391-000 Battery compartment parts............................ 18 0451-000 Motor mounting points................................ 20 0620-100 Cushions............................................. 22 0640-000 Driver controls...................................... 24 0641-000 Driver handle assembly............................... 26 0642-000 RTX35 Brake pedal without brake on caster............ 28 0642-100 RTX45 Brake pedal with brake on caster............... 30 0681-100 Internal fittings.................................... 32 0811-000 Overhead guard....................................... 34 0821-000 Finger / toe guards.................................. 36 0851-100 Signs, warnings...................................... 38 1000 Motors....................................................... 40 1730-000 Steering motor....................................... 42 1740-000 Fan motor............................................ 44 1750-001 RTX35 Pump motor..................................... 46 1750-100 RTX45 Pump motor..................................... 48 1760-100 Drive motor, 24 Volt................................. 50 1760-200 Drive motor, 36 Volt................................. 52 2000 Transmission / Drive Gear.................................... 54 2551-000 Mechanical drive gear unit........................... 56 3000 Brake / Wheel System......................................... 58 3361-000 RTX45 Brake drum/disc assembly....................... 60 3371-000 Electromagnetic brake................................ 62 3531-002 Drive wheel.......................................... 64 3541-000 RTX35 Non-Braking caster wheel....................... 66 3542-001 RTX35 Non-Braking caster assembly.................... 68 3543-000 RTX45 Braking caster wheel........................... 70 3544-001 RTX45 Braking caster assembly........................ 72 3551-000 Closed toe load wheel (4 in. x 3 in.)................ 74 3551-100 Open toe load wheel (4 in. x 3 in.).................. 76 3552-000 Closed toe load wheel (5 in. x 4 in.)................ 78 3552-100 Open toe load wheel (5 in. x 4 in.).................. 80 3553-000 Load wheel (5 in. x 3 in.)........................... 82 3555-000 Load wheel (10.5 in. x 3.5 in.)...................... 84 3561-000 Caster wheel......................................... 86 4000 Steering System.............................................. 88 4111-000 Steering arm / wheel / lever......................... 90 4181-000 Steering bearing, radial bearing..................... 92 4330-000 Steering Unit........................................ 94 5000 Electrical System............................................ 96 5121-000 Lights............................................... 98 5160-000 Horn.................................................100 5181-000 Static strap.........................................102 5182-000 RTX45 Lift bypass contactor..........................104 5191-000 Battery cut out contactor / plug.....................106 5192-000 Battery connector....................................108 5201-100 Instrument panel.....................................110 5281-100 Indicator, lift height...............................112 5311-100 Start / stop switch..................................114 5332-001 Speed cut-back controls..............................116 5360-000 Relays, electrical modules...........................118 5391-200 Control cable / harness..............................120 5431-100 Motor cables / resistors.............................122 5441-000 Direction contactors.................................124 5461-000 Transistor panel (drive).............................126 5461-100 Transistor panel (lift)..............................128 5511-001 Micro switches (lights, fan).........................130 5711-000 PCBs logic card / box................................132 5820-000 Lift/lowering/reach movement probes/sensors..........134 5850-000 Positioning probes/switches/sensors..................136 6000 Hydraulic System.............................................138 6111-000 RTX45 Auxiliary Hydraulic tank.......................140 6112-000 Hydraulic tank.......................................142 6121-200 Hoses, pipes, connections, mounting points...........144 6124-200 RTX35 Three stage mast lines.........................146 6124-300 RTX45 Three stage mast lines.........................148 6125-200 RTX35 Three stage mast hoses.........................150 6125-300 RTX45 Three stage mast hoses.........................152 6126-200 RTX35 Reach supply lines.............................154 6126-300 RTX45 Reach supply lines.............................156 6127-200 RTX35 Tilt cylinder hoses............................158 6127-500 RTX45 Tilt cylinder hoses............................160 6128-201 RTX35 Sideshifter cylinder hoses.....................162 6128-300 RTX45 Standard reach sideshifter cylinder hoses......164 6129-000 RTX35 Reach cylinders hoses..........................166 6129-100 RTX45 Reach cylinders hoses..........................168 6131-001 RTX35 Filter assembly................................170 6131-101 RTX45 Filter assembly................................172 6141-010 RTX35 Hydraulic pump.................................174 6141-101 RTX45 Hydraulic pump.................................176 6211-000 Control valve assembly (Lift/Auxiliary functions)....178 6220-001 RTX35 Control valve with No Sideshifter..............180 6220-002 RTX35 Control valve with No Sideshifter..............182 6220-101 RTX35 Control valve With Sideshifter.................184 6220-102 RTX35 Control valve With Sideshifter.................186 6220-200 RTX45 Solenoid valve assembly........................188 6220-300 RTX45 Solenoid valve assembly........................190 6610-200 RTX35 Three stage mast staging cylinder..............192 6610-300 RTX45 Three stage mast staging cylinder..............194 6620-200 RTX35 Three stage mast freelift cylinder.............196 6620-300 RTX45 Three stage mast freelift cylinder.............198 6650-002 RTX35 Reach cylinder assembly........................200 6650-100 RTX45 Reach cylinder assembly........................202 6660-000 RTX35 Tilt Cylinder assembly.........................204 6660-100 RTX45 Tilt Cylinder assembly.........................206 7000 Operating Function - Lifting Device..........................208 7105-001 Mast pivot...........................................210 7111-000 RTX35 Three stage mast...............................212 7112-100 RTX45 Three stage mast...............................216 7170-000 RTX35 Lifting gear (Three stage mast)................220 7170-100 RTX45 Lifting gear (Three stage mast)................222 7211-002 Sideshifter assembly.................................224 7241-002 RTX35 Reach assembly.................................226 7241-100 RTX45 Reach assembly.................................228 7411-001 Fork assembly........................................232 8000 Peripheral / Installation Equipment..........................234 8521-000 Access, safety equipment (Fire extinguisher).........236 9000 Options / Attachments........................................238 9311-000 RTX35 Load indicator.................................240 9311-100 RTX45 Load indicator.................................242 9361-000 Extra lights.........................................244 9371-000 Warning lights / alarm...............................246 9501-001 Load backrest........................................248 10000 Tools.......................................................250 10020-000 Special tools and lubrications......................252 11000 Numerical Index and Alphabetical Index......................254 RTX35 and RTX45 Electical Truck Alphabetical Index............256 RTX35 and RTX45 Electical Truck Numerical Index...............266 Back Cover........................................................277 F r o n t C o v e r...............................................278 Parts Ordering Instructions.......................................280 General Information...............................................281 0000 Chassis......................................................290 0340-000 Inspection covers....................................292 0342-000 Inspection covers (“EE” Contactor Enclosure).........294 0343-000 Inspection covers (“EE” A5 Card Enclosure)...........296 0391-000 Battery compartment parts............................298 0451-000 Motor mounting points................................300 0620-101 Cushions.............................................302 0640-001 Driver controls......................................304 0641-000 Driver handle assembly...............................306 0642-000 RTX35 Brake pedal without brake on caster............308 0642-100 RTX45 Brake pedal with brake on caster...............310 0681-100 Internal fittings....................................312 0811-000 Overhead guard.......................................314 0821-000 Finger / toe guards..................................316 0851-100 Signs, warnings......................................318 1000 Motors.......................................................320 1730-000 Steering motor.......................................322 1740-000 Fan motor............................................324 1750-001 RTX35 Pump motor.....................................326 1750-100 RTX45 Pump motor.....................................328 1760-100 Drive motor, 24 Volt.................................330 1760-200 Drive motor, 36 Volt.................................332 2000 Transmission / Drive Gear....................................334 2551-000 Mechanical drive gear unit...........................336 3000 Brake / Wheel System.........................................338 3361-000 RTX45 Brake drum/disc assembly.......................340 3371-000 Electromagnetic brake................................342 3531-002 Drive wheel..........................................344 3541-000 RTX35 Non-Braking caster wheel.......................346 3542-001 RTX35 Non-Braking caster assembly....................348 3543-000 RTX45 Braking caster wheel...........................350 3544-001 RTX45 Braking caster assembly........................352 3551-000 Closed toe load wheel (4 in. x 3 in.)................354 3551-100 Open toe load wheel (4 in. x 3 in.)..................356 3552-000 Closed toe load wheel (5 in. x 4 in.)................358 3552-100 Open toe load wheel (5 in. x 4 in.)..................360 3553-000 Load wheel (5 in. x 3 in.)...........................362 3555-000 Load wheel (10.5 in. x 3.5 in.)......................364 3561-000 Caster wheel.........................................366 4000 Steering System..............................................368 4111-000 Steering arm / wheel / lever.........................370 4181-001 Steering bearing, radial bearing.....................372 4330-000 Steering Unit........................................374 5000 Electrical System............................................376 5121-000 Lights...............................................378 5160-000 Horn.................................................380 5181-000 Static strap.........................................382 5182-000 RTX45 Lift bypass contactor..........................384 5191-000 Battery cut out contactor / plug.....................386 5192-000 Battery connector....................................388 5201-100 Instrument panel.....................................390 5281-101 Indicator, lift height...............................392 5311-100 Start / stop switch..................................394 5332-001 Speed cut-back controls..............................396 5360-000 Relays, electrical modules...........................398 5391-201 Control cable / harness..............................400 5431-100 Motor cables / resistors.............................402 5441-000 Direction contactors.................................404 5461-000 Transistor panel (drive).............................406 5461-100 Transistor panel (lift)..............................408 5511-001 Micro switches (lights, fan).........................410 5711-001 PCBs logic card / box Serial Number 31155001 - UP....412 5820-000 Lift/lowering/reach movement probes/sensors..........414 5850-000 Positioning probes/switches/sensors..................416 6000 Hydraulic System.............................................418 6111-000 RTX45 Auxiliary Hydraulic tank.......................420 6112-000 Hydraulic tank.......................................422 6121-200 Hoses, pipes, connections, mounting points...........424 6124-200 RTX35 Three stage mast lines.........................426 6124-300 RTX45 Three stage mast lines.........................428 6125-200 RTX35 Three stage mast hoses.........................430 6125-300 RTX45 Three stage mast hoses.........................432 6126-200 RTX35 Reach supply lines.............................434 6126-300 RTX45 Reach supply lines.............................436 6127-200 RTX35 Tilt cylinder hoses............................438 6127-500 RTX45 Tilt cylinder hoses............................440 6128-201 RTX35 Sideshifter cylinder hoses.....................442 6128-300 RTX45 Standard reach sideshifter cylinder hoses......444 6129-000 RTX35 Reach cylinders hoses..........................446 6129-100 RTX45 Reach cylinders hoses..........................448 6131-001 RTX35 Filter assembly................................450 6131-101 RTX45 Filter assembly................................452 6141-010 RTX35 Hydraulic pump.................................454 6141-101 RTX45 Hydraulic pump.................................456 6211-000 Control valve assembly (Lift/Auxiliary functions)....458 6220-002 RTX35 Control valve with No Sideshifter..............460 6220-102 RTX35 Control valve With Sideshifter.................462 6220-200 RTX45 Solenoid valve assembly........................464 6220-300 RTX45 Solenoid valve assembly........................466 6610-200 RTX35 Three stage mast staging cylinder..............468 6610-300 RTX45 Three stage mast staging cylinder..............470 6620-200 RTX35 Three stage mast freelift cylinder.............472 6620-300 RTX45 Three stage mast freelift cylinder.............474 6650-002 RTX35 Reach cylinder assembly........................476 6650-100 RTX45 Reach cylinder assembly........................478 6660-000 RTX35 Tilt Cylinder assembly.........................480 6660-100 RTX45 Tilt Cylinder assembly.........................482 7000 Operating Function - Lifting Device..........................484 7105-001 Mast pivot...........................................486 7111-001 RTX35 Three stage mast Serial Number 31339001 -UP....488 7112-100 RTX45 Three stage mast...............................492 7170-000 RTX35 Lifting gear (Three stage mast)................496 7170-100 RTX45 Lifting gear (Three stage mast)................498 7211-002 Sideshifter assembly.................................500 7241-003 RTX35 Reach assembly Serial Number 31333001 - UP.....502 7241-100 RTX45 Reach assembly.................................504 7411-001 Fork assembly........................................508 8000 Peripheral / Installation Equipment..........................510 8521-000 Access, safety equipment (Fire extinguisher).........512 9000 Options / Attachments........................................514 9311-001 RTX35 Load indicator.................................516 9311-101 RTX45 Load indicator.................................518 9312-000 Load indicator (Magnet and switch)...................520 9361-000 Extra lights.........................................522 9371-001 Warning lights / alarm...............................524 9501-001 Load backrest........................................526 9661-100 Electrical heater, part 1............................528 9661-150 Electrical heater, part 2............................530 10000 Tools.......................................................532 10020-000 Special tools and lubrications......................534 11000 Alphabetical/ Numerical Index...............................536 Alphabetical Index............................................538 Numerical Index...............................................548 Back Cover........................................................559
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