BT-Prime Mover TMX Electric Tow Tractor Service Manual PDF

Description

BT-Prime Mover TMX Electric Tow Tractor Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT-Prime Mover TMX Electric Tow Tractor Service Manual – PDF DOWNLOAD

Language : English
Pages : 179
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT-Prime Mover TMX Electric Tow Tractor Service Manual – PDF DOWNLOAD

Manual Part no: 303047-000
Effective Serial Number TMX0026288001

Front Cover 1
BT Standard Codes 3
Warning Symbols 11
1 Warning Levels 11
Prohibitory Symbols 12
1 Ordinance Symbols 12
Introduction, Service Manual 13
Contents, Section M 15
1 Machine Information 15
General Product Information 17
1 Presentation of the TMX 17
1 1 Intended Application of the Trucks 17
1 2 Forbidden Application of the Trucks 18
1 3 Truck Data 18
1 4 TMX Dimensions 19
1 5 Data Plate 20
2 Main Components 21
Inch (SAE) and Metric Fasteners 23
1 Introduction 23
2 Nomenclature, Threads 24
3 Strength Identification 25
4 Conversion of Metric and English Units 31
Technical Service Data 33
Ordering Spare Parts 35
Contents, Section P 37
1 Planned Maintenance 37
Introduction, Maintenance 39
1 Safe Jacking Procedure 39
Service Schedule 41
1 Planned Maintenance Schedule 41
2 Planned Maintenance Procedures 44
2 1 Services to be Performed Daily 44
2 1 1 Battery Discharge Indicator with slow down 44
2 1 2 Frame/Sheet Metal 44
2 1 3 Wheels/Tires 45
2 1 4 Functions/Operations 45
2 2 Services to be Performed Monthly 46
2 2 1 Inspection 46
2 2 2 Transmission 46
2 2 3 Brakes 46
2 2 4 Battery 46
2 2 5 Electrical Connections 46
2 2 6 Contactor Tips (NOT Sealed) 47
2 2 7 Motor Brushes 47
2 2 8 Drive Motor 47
2 2 9 Frame Lube (“Lubrication Chart” on page51) 47
2 2 10 Pivot Points 48
2 3 Services to be Performed Annually 49
2 3 1 Inspection 49
2 3 2 Transmission 49
2 3 3 Battery 49
2 3 4 Brakes 49
Lubrication Chart 51
Oil and Grease Specifications 53
3 Approved Oils and Grease 53
Contents, Section S 55
1 Service Instructions 55
Chassis 57
1 General Information 57
Drive Motor Mounting Points 59
1 Drive Motor Brush 60
1 1 Removal and Installation 60
2 Drive Motor Assembly 60
2 1 Remove 60
2 2 Installation 61
Drive Motor 63
1 General Information 63
2 Operating Conditions 63
3 Troubleshooting 63
Drive Motor Service 69
1 Motor Repair 70
1 1 Disassembly 70
2 Inspection and Troubleshooting 73
2 1 Drive End Head 73
2 2 Commutator End Head 73
2 3 Bearings 73
2 4 Brush and Commutator 74
2 5 Armature 74
2 6 Frame and Field Assembly 75
2 6 1 Testing 75
2 6 2 Frame and Field Service Notes 76
2 7 Assembly 77
2 7 1 Field Coil Installation 77
2 7 2 Bearing Installation 77
2 7 3 After Assembly 78
3 Changing Brushes 78
Transmission 79
1 System Description 79
2 Troubleshooting 79
3 Removal 80
4 Installation 81
Transmission Axle Seal 83
1 General Information 83
1 1 Removal 83
1 2 Installation 83
Transmission Disassembly / Assembly 85
1 Disassembly 86
2 Assembly 86
Parking Brake System 89
1 Brake Theory of Operation 90
2 Brake Adjustment 91
3 Brake Shoe Removal / Installation 92
4 Brake Interlock Switch 93
Drive Wheel 95
3 1 Removal 95
3 2 Installation 96
Load Wheels 97
Steering Control Arm 99
1 Control Handle Stem 100
1 1 Removal 100
1 2 Installation 101
2 Hand Brake Levers 102
2 1 Removal 102
2 2 Disassembly 102
2 3 Assembly 102
2 4 Installation 103
Steering Handle head 105
1 Control Handle Head 107
1 1 Removal 107
1 2 Installation 107
2 Direction Control Switches 108
3 Horn Switch 109
4 Potentiometer 111
300/400 Amp Contactor 113
1 Maintenance 114
1 1 Removal/Replacement of Contact Tips 114
“EE” Contactor 117
1 Maintenance 118
1 1 Removal/Replacement of Contact Tips 118
Battery Controller / Hourmeter / Speed Dropout 121
1 General Information 121
2 Electrical 121
2 1 Voltage 121
2 1 1 The Contact Voltage and Current Ratings for Switching Resistive Loads 122
2 1 2 Memory Retention 122
3 Battery Controller (BC) 122
3 1 General Information 122
3 1 1 Discharge Adjustment 122
3 2 Reset 124
3 3 Key Switch 124
3 4 Hourmeter 124
4 Troubleshooting 125
4 1 Battery Discharge Indicator (BDI) 125
4 1 1 No Reset 125
4 1 2 Reset After Break in Power 125
4 1 3 No Discharge, Gauge Does Not Run Down 126
4 1 4 No Lockout 126
4 1 5 No Lift 126
4 1 6 Early Lockout 127
4 1 7 LEDs Do Not Light 127
4 2 Hourmeter 127
4 2 1 No Display 127
4 2 2 Hourmeter Glass Icon Does Not Flash 127
4 2 3 Hourmeter Glass Icon Always Flashes 128
Battery Discharge Indicator / Hourmeter 129
1 General Information 129
2 Electrical 129
2 1 Voltage 129
3 Battery Discharge Indicator (BDI) 130
3 1 General Information 130
3 2 Key Switch 130
3 3 Hourmeter 130
4 Troubleshooting 131
4 1 Battery Discharge Indicator (BDI) 131
4 1 1 No Reset 131
4 1 2 Reset After Break in Power 131
4 1 3 No Discharge, Gauge Does Not Run Down 132
4 1 4 LEDs Do Not Light 132
4 2 Hourmeter 132
4 2 1 No Display 132
4 2 2 Hourmeter Glass Icon Does Not Flash 132
4 2 3 Hourmeter Glass Icon Always Flashes 133
24 Volt 400 Amp Electrical System 135
1 Electrical Panel Components 135
2 List of Symbols 136
2 1 Circuit Diagram 1(3) 138
2 2 Circuit Diagram 2(3) 139
2 3 Circuit Diagram 3(3) 140
3 Description of Function 141
3 1 General Information 141
3 2 References Information 141
3 3 Key Switch S17 in the ON Position 141
3 4 The Operating Arm in Drive Position, S10, Brake Switch Closed 141
3 5 Driving, Load Wheels Direction 142
3 6 Driving, Steer Wheel Direction 142
3 7 Reversing/Motor Brake Load Wheels Direction to Steer Wheel Direction 142
3 8 Reversing/Motor Brake Steer Wheel Direction to Load Wheels Direction 142
3 9 Horn 142
24 Volt, 400 Amp Transistor Controller 143
1 Maintenance 143
1 1 Safety 143
1 2 Cleaning 143
1 3 Diagnostics and Troubleshooting 144
1 3 1 Handset Diagnostics 144
1 3 2 Troubleshooting 144
2 Basics Of Circuit Operation 146
2 1 Control Features 148
3 Motor Circuit 150
4 Control Circuit 150
5 Diagnostics and Troubleshooting 153
5 1 1307 Programmer Diagnostics 153
5 2 Troubleshooting Chart 154
5 3 Technical Specification 158
5 4 Troubleshooting Chart Using the Handset 159
24 Volt, 400 Amp Transistor Controller Troubleshooting 161
1 Troubleshooting Chart Index 161
2 Troubleshooting Charts 162
Handset Operation 171
1 Operating Modes 173
2 Revert to Previous Settings 177
3 Handset Self Test 177
Back Cover 179

DESCRIPTION:

BT-Prime Mover TMX Electric Tow Tractor Service Manual – PDF DOWNLOAD

Manual Part no: 303047-000
Effective Serial Number TMX0026288001

General Product Information:
1. Presentation of the TMX.

The TMX is a battery powered center riding tow tractor.
This truck is intended solely to be used for towing loads indoors.
In their standard design the truck is equipped with a steering arm with all the controls for operating within easy
access.
The trucks have a maximum rolling load capacities of 1200 lb. (review data plate on the truck to note the maximum towing capacity).
This truck is equipped with a 24 volt electrical system and the speed is regulated by means of a transistor controller to provide infinite control of acceleration and speed while driving.
The towing devices at rear of truck can be positioned for proper alignment of tow trailer by unbolting device and repositioning.
The trucks can be specially equipped to work in cold conditions.
1.1. Intended Application of the Trucks
The trucks are solely designed and manufactured to handle goods. The trucks should be fitted with the appropriate accessories relevant to the application.

S.V 11/01/2025