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BT Prime-Mover WRX Master Parts Manual – PDF DOWNLOAD
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Description
BT Prime-Mover WRX Master Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WRX Master Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1361
Downloadable : Yes
File Type : PDF
308539-000 1998_August
308539-000 1998_November
308539-000 1999_June
308539-000 1999_October
308539-000 2001_August
308539-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WRX Master Parts Manual – PDF DOWNLOAD
Front Cover......................................................................... 2 Parts Ordering Instructions......................................................... 3 General Information................................................................. 4 Index............................................................................... 8 0000 Chassis........................................................................ 12 0300-000 Frame / Chassis........................................................ 14 0340-000 Inspection covers...................................................... 16 0340-100 Inspection covers (“EE” electrical box)................................ 18 0370-000 Counter balance weight................................................. 20 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 22 0640-000 Drivers controls (Two spool valve handle).............................. 24 0641-000 Drivers controls (Speed and direction)................................. 26 0820-000 Finger / toe guards.................................................... 28 0841-000 Driver protection (Reverser)........................................... 30 0850-000 Signs, warnings........................................................ 32 1000 Motor.......................................................................... 34 1750-000 Pump motor............................................................. 36 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 38 1760-001 Drive motor Serial Number 27108001 - UP................................ 40 2000 Transmission / Drive Gear...................................................... 42 2550-000 Mechanical drive gear unit............................................. 44 3000 Brake / Wheel System........................................................... 46 3300-000 Parking brake system................................................... 48 3360-000 Brake drum / disc assembly............................................. 50 3530-000 Drive wheel............................................................ 52 3540-000 Support / swivel wheel................................................. 54 3550-000 Load wheels............................................................ 56 3560-000 Caster assembly........................................................ 58 4000 Steering System................................................................ 60 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 62 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 64 4111-000 Steering arm / wheel (Control head assembly)........................... 66 4180-000 Steering / radial bearing.............................................. 68 5000 Electrical System.............................................................. 70 5161-000 Horn................................................................... 72 5181-000 Static strap........................................................... 74 5190-000 Battery connector...................................................... 76 5191-000 Battery pack connector................................................. 78 5192-000 200 Amp system line contactor.......................................... 80 5192-100 200/300 Amp system “EE” line contactor................................. 82 5230-000 Voltage / battery indicator............................................ 84 5290-000 Hourmeter / speedometer................................................ 86 5310-000 Start / stop switch.................................................... 88 5330-000 Speed controls......................................................... 90 5390-000 Control cables / harnesses............................................. 92 5430-000 Motor power cables..................................................... 94 5460-000 Transistor panel....................................................... 96 5510-000 Micro switches......................................................... 98 5590-000 Control cables, harness (Two stage mast)............................... 100 5590-100 Control cables, harness (Three stage mast)............................. 102 5610-000 Pump contactor......................................................... 104 6000 Hydraulic System............................................................... 106 6100-000 Hydraulic pump (Model # DM-1005)....................................... 108 6100-001 Hydraulic pump (Model # DM-1006)....................................... 110 6110-001 Hydraulic tank......................................................... 112 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)........... 114 6124-000 Two stage mast lines................................................... 116 6124-001 Two stage mast lines................................................... 118 6124-100 Three stage mast lines................................................. 120 6125-100 Two stage mast reach supply lines...................................... 122 6125-200 Three stage mast reach supply lines.................................... 124 6126-000 Reach supply lines..................................................... 126 6127-000 Reach, tilt cylinder hoses............................................. 128 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 130 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 132 6129-000 Reach, reach cylinders hoses........................................... 134 6160-100 Two spool control valve................................................ 136 6170-000 Pressure / flow control valve.......................................... 138 6220-000 Control valve (Manifold assembly with No Sideshifter).................. 140 6220-100 Control valve (Manifold assembly With Sideshifter)..................... 142 6610-100 Two stage mast lift cylinder........................................... 144 6610-200 Three stage mast staging cylinder...................................... 146 6620-200 Three stage mast freelift cylinder..................................... 148 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 150 6650-001 Reach cylinder assembly Serial Number 28112003 - UP.................... 152 6660-000 Tilt Cylinder assembly................................................. 154 7000 Operating Function - Lifting Device............................................ 156 7110-000 Two stage mast......................................................... 158 7110-100 Three stage mast....................................................... 160 7170-000 Two / Three stage mast lifting gear.................................... 162 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 164 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 166 7240-000 Reach unit............................................................. 168 7410-000 Fork assembly.......................................................... 170 8000 Peripheral / Installation Equipment............................................ 172 9000 Options / Attachments.......................................................... 174 9370-000 Warning lights / alarm................................................. 176 9390-000 Positioning equipment.................................................. 178 9500-000 Extra mechanical equipment............................................. 180 9660-000 Electrical heater...................................................... 182 10000 Tools......................................................................... 184 10010-00 Electrical controllers (Handset)....................................... 186 10020-00 Special tools and lubrications......................................... 188 Back Cover.......................................................................... 189 Front Cover......................................................................... 190 Parts Ordering Instructions......................................................... 191 General Information................................................................. 192 Index............................................................................... 196 0000 Chassis........................................................................ 200 0300-000 Frame / Chassis........................................................ 202 0340-000 Inspection covers...................................................... 204 0340-100 Inspection covers (“EE” electrical box)................................ 206 0370-000 Counter balance weight................................................. 208 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 210 0640-000 Drivers controls (Two spool valve handle).............................. 212 0641-000 Drivers controls (Speed and direction)................................. 214 0820-000 Finger / toe guards.................................................... 216 0841-000 Driver protection (Reverser)........................................... 218 0850-000 Signs, warnings........................................................ 220 1000 Motor.......................................................................... 222 1750-000 Pump motor............................................................. 224 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 226 1760-001 Drive motor Serial Number 27108001 - UP................................ 228 2000 Transmission/Drive Gear........................................................ 230 2550-000 Mechanical drive gear unit............................................. 232 3000 Brake/Wheel System............................................................. 234 3300-000 Parking brake system................................................... 236 3360-000 Brake drum / disc assembly............................................. 238 3530-000 Drive wheel............................................................ 240 3540-000 Support / swivel wheel................................................. 242 3550-000 Load wheels............................................................ 244 3560-000 Caster assembly........................................................ 246 4000 Steering System................................................................ 248 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 250 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 252 4111-000 Steering arm / wheel (Control head assembly)........................... 254 4180-000 Steering / radial bearing.............................................. 256 5000 Electrical System.............................................................. 258 5161-000 Horn................................................................... 260 5181-000 Static strap........................................................... 262 5190-000 Battery connector...................................................... 264 5191-000 Battery pack connector................................................. 266 5192-000 200 Amp system line contactor.......................................... 268 5192-100 200/300 Amp system “EE” line contactor................................. 270 5230-000 Voltage / battery indicator............................................ 272 5290-000 Hourmeter / speedometer................................................ 274 5310-000 Start / stop switch.................................................... 276 5330-000 Speed controls......................................................... 278 5390-000 Control cables / harnesses............................................. 280 5430-000 Motor power cables..................................................... 282 5460-000 Transistor panel....................................................... 284 5510-000 Micro switches......................................................... 286 5590-000 Control cables, harness (Two stage mast)............................... 288 5590-100 Control cables, harness (Three stage mast)............................. 290 5610-000 Pump contactor......................................................... 292 6000 Hydraulic System............................................................... 294 6100-000 Hydraulic pump (Model # DM-1005)....................................... 296 6100-001 Hydraulic pump (Model # DM-1006)....................................... 298 6110-001 Hydraulic tank......................................................... 300 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)........... 302 6124-000 Two stage mast lines................................................... 304 6124-001 Two stage mast lines................................................... 306 6124-100 Three stage mast lines................................................. 308 6125-100 Two stage mast reach supply lines...................................... 310 6125-200 Three stage mast reach supply lines.................................... 312 6126-000 Reach supply lines..................................................... 314 6127-000 Reach, tilt cylinder hoses............................................. 316 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 318 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 320 6129-000 Reach, reach cylinders hoses........................................... 322 6160-100 Two spool control valve................................................ 324 6170-000 Pressure / flow control valve.......................................... 326 6220-000 Control valve (Manifold assembly with No Sideshifter).................. 328 6220-100 Control valve (Manifold assembly With Sideshifter)..................... 330 6610-100 Two stage mast lift cylinder........................................... 332 6610-200 Three stage mast staging cylinder...................................... 334 6620-200 Three stage mast freelift cylinder..................................... 336 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 338 6650-001 Reach cylinder assembly Serial Number 28112003 - UP.................... 340 6660-000 Tilt Cylinder assembly................................................. 342 7000 Operating Function - Lifting Device............................................ 344 7110-000 Two stage mast......................................................... 346 7110-100 Three stage mast....................................................... 348 7170-000 Two / Three stage mast lifting gear.................................... 350 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 352 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 354 7240-000 Reach unit............................................................. 356 7410-000 Fork assembly.......................................................... 358 8000 Peripheral / Installation Equipment............................................ 360 9000 Options / Attachments.......................................................... 362 9370-000 Warning lights / alarm................................................. 364 9390-000 Positioning equipment.................................................. 366 9500-000 Extra mechanical equipment............................................. 368 9660-000 Electrical heater...................................................... 370 10000 Tools......................................................................... 372 10010-00 Electrical controllers (Handset)....................................... 374 10020-00 Special tools and lubrications......................................... 376 Numerical Index..................................................................... 378 Back Cover.......................................................................... 391 Front Cover......................................................................... 392 Parts Ordering Instructions......................................................... 393 General Information................................................................. 394 0000 Chassis........................................................................ 402 0300-000 Frame / Chassis........................................................ 404 0340-000 Inspection covers...................................................... 406 0342-000 Inspection covers (“EE” electrical box)................................ 408 0370-000 Counter balance weight................................................. 410 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 412 0640-000 Drivers controls (Two spool valve handle).............................. 414 0641-000 Drivers controls (Speed and direction)................................. 416 0820-000 Finger / toe guards.................................................... 418 0840-000 Driver protection (Reverser)........................................... 420 0850-000 Signs, warnings........................................................ 422 1000 Motors......................................................................... 424 1750-000 Pump motor............................................................. 426 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 428 1760-001 Drive motor Serial Number 27108001 - UP................................ 430 2000 Transmission / Drive Gear...................................................... 432 2550-000 Mechanical drive gear unit............................................. 434 3000 Brake / Wheel System........................................................... 436 3300-000 Parking brake system................................................... 438 3360-000 Brake drum / disc assembly............................................. 440 3530-000 Drive wheel............................................................ 442 3540-000 Support / swivel wheel................................................. 444 3550-000 Load wheels............................................................ 446 3560-000 Caster assembly........................................................ 448 4000 Steering System................................................................ 450 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 452 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 454 4111-000 Steering arm / wheel (Control head assembly)........................... 456 4180-000 Steering / radial bearing.............................................. 458 5000 Electrical System.............................................................. 460 5161-000 Horn................................................................... 462 5180-000 Static strap........................................................... 464 5190-000 Battery connector...................................................... 466 5191-000 Battery pack connector................................................. 468 5192-000 200 Amp system line contactor.......................................... 470 5192-100 200/300 Amp system “EE” line contactor................................. 472 5230-000 Voltage / battery indicator............................................ 474 5290-000 Hourmeter / speedometer................................................ 476 5310-000 Start / stop switch.................................................... 478 5330-000 Speed controls......................................................... 480 5390-000 Control cables / harnesses............................................. 482 5430-000 Motor power cables..................................................... 484 5460-000 Transistor panel....................................................... 486 5510-000 Micro switches......................................................... 488 5590-000 Control cables, harness (Two stage mast)............................... 490 5590-100 Control cables, harness (Three stage mast)............................. 492 5610-000 Pump contactor......................................................... 494 6000 Hydraulic System............................................................... 496 6100-000 Hydraulic pump (Model # DM-1005)....................................... 498 6100-001 Hydraulic pump (Model # DM-1006)....................................... 500 6110-001 Hydraulic tank......................................................... 502 6120-000 Hoses, pipes, connections, mounting points............................. 504 6120-001 Hoses, pipes, connections, mounting points............................. 506 6124-000 Two stage mast lines................................................... 508 6124-001 Two stage mast lines................................................... 510 6124-100 Three stage mast lines................................................. 512 6125-100 Two stage mast reach supply lines...................................... 514 6125-200 Three stage mast reach supply lines.................................... 516 6126-001 Two Stage reach supply lines........................................... 518 6126-100 Three Stage reach supply lines......................................... 520 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 522 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 524 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 526 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 528 6129-000 Reach, reach cylinders hoses........................................... 530 6129-001 Reach, reach cylinders hoses........................................... 532 6160-100 Two spool control valve................................................ 534 6170-000 Pressure / flow control valve.......................................... 536 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 538 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.......... 540 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000....... 542 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP............. 544 6610-100 Two stage mast lift cylinder........................................... 546 6610-200 Three stage mast staging cylinder...................................... 548 6620-200 Three stage mast freelift cylinder..................................... 550 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 552 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000.............. 554 6650-002 Reach cylinder assembly Serial Number 29060001 - UP.................... 556 6660-000 Tilt Cylinder assembly................................................. 558 7000 Operating Function - Lifting Device............................................ 560 7110-000 Two stage mast......................................................... 562 7110-100 Three stage mast....................................................... 564 7170-000 Two / Three stage mast lifting gear.................................... 566 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 568 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 570 7241-000 Reach assembly Serial Number 27324000 - 29032000....................... 572 7241-001 Reach assembly Serial Number 29032001 - 29125000....................... 574 7241-002 Reach assembly Serial Number 29125001 - UP............................. 576 7410-000 Fork assembly.......................................................... 578 8000 Peripheral / Installation Equipment............................................ 580 9000 Options / Attachments.......................................................... 582 9370-000 Warning lights / alarm................................................. 584 9390-000 Positioning equipment.................................................. 586 9500-000 Extra mechanical equipment............................................. 588 9660-000 Electrical heater...................................................... 590 10000 Tools......................................................................... 592 10010-000 Electrical controllers (Handset)...................................... 594 10020-000 Special tools and lubrications........................................ 596 11000 Numerical Index............................................................... 598 Numerical Index................................................................. 600 Back Cover.......................................................................... 613 Front Cover......................................................................... 614 Parts Ordering Instructions......................................................... 616 General Information................................................................. 617 Index............................................................................... 622 0000 Chassis........................................................................ 626 0300-000 Frame / Chassis........................................................ 628 0340-000 Inspection covers...................................................... 630 0342-000 Inspection covers (“EE” electrical box)................................ 632 0370-000 Counter balance weight................................................. 634 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 636 0640-000 Drivers controls (Two spool valve handle).............................. 638 0641-000 Drivers controls (Speed and direction)................................. 640 0820-000 Finger / toe guards.................................................... 642 0840-000 Driver protection (Reverser)........................................... 644 0850-000 Signs, warnings........................................................ 646 1000 Motors......................................................................... 648 1750-000 Pump motor............................................................. 650 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 652 1760-001 Drive motor Serial Number 27108001 - UP................................ 654 2000 Transmission / Drive Gear...................................................... 656 2550-000 Mechanical drive gear unit............................................. 658 3000 Brake / Wheel System........................................................... 660 3300-000 Parking brake system................................................... 662 3360-000 Brake drum / disc assembly............................................. 664 3530-000 Drive wheel............................................................ 666 3540-000 Support / swivel wheel................................................. 668 3550-000 Load wheels............................................................ 670 3560-000 Caster assembly........................................................ 672 4000 Steering System................................................................ 674 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 676 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 678 4111-000 Steering arm / wheel (Control head assembly)........................... 680 4180-000 Steering / radial bearing.............................................. 682 5000 Electrical System.............................................................. 684 5161-000 Horn................................................................... 686 5180-000 Static strap........................................................... 688 5190-000 Battery connector...................................................... 690 5191-000 Battery pack connector................................................. 692 5192-000 200 Amp system line contactor.......................................... 694 5192-100 200/300 Amp system “EE” line contactor................................. 696 5230-000 Voltage / battery indicator............................................ 698 5290-000 Hourmeter / speedometer................................................ 700 5310-000 Start / stop switch.................................................... 702 5330-000 Speed controls......................................................... 704 5390-000 Control cables / harnesses............................................. 706 5430-000 Motor power cables..................................................... 708 5460-000 Transistor panel....................................................... 710 5510-000 Micro switches......................................................... 712 5590-000 Control cables, harness (Two stage mast)............................... 714 5590-100 Control cables, harness (Three stage mast)............................. 716 5610-000 Pump contactor......................................................... 718 6000 Hydraulic System............................................................... 720 6100-000 Hydraulic pump (Model # DM-1005)....................................... 722 6100-001 Hydraulic pump (Model # DM-1006)....................................... 724 6110-001 Hydraulic tank......................................................... 726 6120-000 Hoses, pipes, connections, mounting points............................. 728 6120-001 Hoses, pipes, connections, mounting points............................. 730 6124-000 Two stage mast lines................................................... 732 6124-001 Two stage mast lines................................................... 734 6124-100 Three stage mast lines................................................. 736 6125-100 Two stage mast reach supply lines...................................... 738 6125-200 Three stage mast reach supply lines.................................... 740 6126-001 Two Stage reach supply lines........................................... 742 6126-100 Three Stage reach supply lines......................................... 744 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 746 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 748 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 750 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP.......... 752 6129-000 Reach, reach cylinders hoses........................................... 754 6129-001 Reach, reach cylinders hoses........................................... 756 6160-100 Two spool control valve................................................ 758 6170-000 Pressure / flow control valve.......................................... 760 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 762 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP.......... 764 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000....... 766 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP............. 768 6610-100 Two stage mast lift cylinder........................................... 770 6610-200 Three stage mast staging cylinder...................................... 772 6620-200 Three stage mast freelift cylinder..................................... 774 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.............. 776 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000.............. 778 6650-002 Reach cylinder assembly Serial Number 29060001 - UP.................... 780 6660-000 Tilt Cylinder assembly................................................. 782 7000 Operating Function - Lifting Device............................................ 784 7110-000 Two stage mast......................................................... 786 7110-100 Three stage mast....................................................... 788 7170-000 Two / Three stage mast lifting gear.................................... 790 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................. 792 7210-001 Sideshifter assembly Serial Number 28077002 - UP....................... 794 7241-000 Reach assembly Serial Number 27324000 - 29032000....................... 796 7241-001 Reach assembly Serial Number 29032001 - 29125000....................... 798 7241-002 Reach assembly Serial Number 29125001 - UP............................. 800 7410-000 Fork assembly.......................................................... 802 8000 Peripheral / Installation Equipment............................................ 804 9000 Options / Attachments.......................................................... 806 9370-000 Warning lights / alarm................................................. 808 9390-000 Positioning equipment.................................................. 810 9500-000 Extra mechanical equipment............................................. 812 9660-000 Electrical heater...................................................... 814 10000 Tools......................................................................... 816 10010-000 Electrical controllers (Handset)...................................... 818 10020-000 Special tools and lubrications........................................ 820 11000 Numerical Index............................................................... 822 WRX-30 Electical Truck Numerical Index.......................................... 824 Back Cover.......................................................................... 837 Front Cover......................................................................... 838 Parts Ordering Instructions......................................................... 840 General Information................................................................. 841 Index............................................................................... 845 0000 Chassis........................................................................ 850 0300-000 Frame / Chassis........................................................ 852 0340-000 Inspection covers...................................................... 854 0342-000 Inspection covers (“EE” electrical box)................................ 856 0370-000 Counter balance weight................................................. 858 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).................. 860 0640-000 Drivers controls (Two spool valve handle).............................. 862 0641-000 Drivers controls (Speed and direction)................................. 864 0820-000 Finger / toe guards.................................................... 866 0840-000 Driver protection (Reverser)........................................... 868 0850-000 Signs, warnings Serial Number 25268000 - 31136000...................... 870 0850-001 Signs, warnings Serial Number 31136001 - UP............................ 872 1000 Motors......................................................................... 874 1750-000 Pump motor............................................................. 876 1760-000 Drive motor Serial Number 25268000 - 27108000.......................... 878 1760-001 Drive motor Serial Number 27108001 - UP................................ 880 2000 Transmission / Drive Gear...................................................... 882 2550-000 Mechanical drive gear unit............................................. 884 3000 Brake / Wheel System........................................................... 886 3300-000 Parking brake system................................................... 888 3360-000 Brake drum/disc assembly............................................... 890 3530-000 Drive wheel............................................................ 892 3540-000 Support / swivel wheel................................................. 894 3550-000 Load wheels............................................................ 896 3560-000 Caster assembly........................................................ 898 4000 Steering System................................................................ 900 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100..... 902 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP........... 904 4111-000 Steering arm / wheel (Head)............................................ 906 4180-000 Steering / radial bearing.............................................. 908 5000 Electrical System.............................................................. 910 5161-000 Horn................................................................... 912 5180-000 Static strap........................................................... 914 5190-000 Battery connector...................................................... 916 5191-000 Battery pack connector................................................. 918 5192-000 200 Amp system line contactor.......................................... 920 5192-100 300 Amp system line contactor.......................................... 922 5230-000 Voltage / battery indicator............................................ 924 5290-000 Hourmeter / speedometer................................................ 926 5310-000 Start / stop switch.................................................... 928 5330-000 Speed controls......................................................... 930 5390-000 Control cables / harnesses Replaced by 5390-001........................ 932 5390-001 Control cables / harnesses............................................. 934 5430-000 Motor power cables..................................................... 936 5460-000 Transistor panel....................................................... 938 5510-000 Micro switches......................................................... 940 5590-000 Control cables, harness (Two stage mast)............................... 942 5590-100 Control cables, harness (Three stage mast)............................. 944 5610-000 Pump contactor......................................................... 946 5910-000 Control circuit breaker................................................ 948 5911-000 Power circuit breaker.................................................. 950 6000 Hydraulic System............................................................... 952 6100-000 Hydraulic pump (Model # DM-1005)....................................... 954 6100-001 Hydraulic pump (Model # DM-1006)....................................... 956 6110-001 Hydraulic tank......................................................... 958 6120-000 Hoses, pipes, connections, mounting points............................. 960 6120-001 Hoses, pipes, connections, mounting points............................. 962 6124-000 Two stage mast lines Serial Number 25268000 - 27029000................. 964 6124-001 Two stage mast lines Serial Number 27029001 - UP....................... 966 6124-100 Three stage mast lines................................................. 968 6125-100 Two stage mast reach supply lines...................................... 970 6125-200 Three stage mast reach supply lines.................................... 972 6126-001 Two Stage reach supply lines........................................... 974 6126-100 Three Stage reach supply lines......................................... 976 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000........... 978 6127-001 Reach, tilt cylinder hoses Serial Number 28077002 - 29125000........... 980 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP................. 982 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001.... 984 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000.... 986 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP.......... 988 6129-000 Reach, reach cylinders hoses........................................... 990 6129-001 Reach, reach cylinders hoses........................................... 992 6160-100 Two spool control valve................................................ 994 6170-000 Pressure / flow control valve.......................................... 996 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.... 998 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000....1000 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP..........1002 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000.......1004 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000.......1006 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.............1008 6610-100 Two stage mast lift cylinder...........................................1010 6610-200 Three stage mast staging cylinder......................................1012 6620-200 Three stage mast freelift cylinder.....................................1014 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002..............1016 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000..............1018 6650-002 Reach cylinder assembly Serial Number 29060001 - UP....................1020 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000...............1022 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.....................1024 7000 Operating Function - Lifting Device............................................1026 7110-000 Two stage mast.........................................................1028 7110-100 Three stage mast.......................................................1030 7170-000 Two / Three stage mast lifting gear....................................1032 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001.................1034 7210-001 Sideshifter assembly Serial Number 28077002 - UP.......................1036 7241-000 Reach assembly Serial Number 27324000 - 29032000.......................1038 7241-001 Reach assembly Serial Number 29032001 - 29125000.......................1040 7241-002 Reach assembly ( Replaced by 7241-003) Serial Number 29125001 - UP.....1042 7241-003 Reach assembly Serial Number 29125001 - UP.............................1044 7410-000 Fork assembly Replaced by 7410-001.....................................1046 7410-001 Fork assembly..........................................................1048 8000 Peripheral / Installation Equipment............................................1050 9000 Options / Attachments..........................................................1052 9370-000 Warning lights / alarm Replaced by 9370-001............................1054 9370-001 Warning lights / alarm.................................................1056 9390-000 Positioning equipment..................................................1058 9500-000 Extra mechanical equipment.............................................1060 9660-000 Electrical heater......................................................1062 10000 Tools.........................................................................1064 10010-000 Electrical controllers (Handset)......................................1066 10020-000 Special tools and lubrications........................................1068 11000 Alphabetical/ Numerical Index.................................................1070 Alphabetical Index..............................................................1072 Numerical Index.................................................................1081 Back Cover..........................................................................1091 Front Cover.........................................................................1092 Parts Ordering Instructions.........................................................1094 General Information.................................................................1095 Index...............................................................................1099 0000 Chassis........................................................................1104 0300-000 Frame / Chassis........................................................1106 0340-000 Inspection covers (Replaced be 0340-001)...............................1108 0340-001 Inspection covers......................................................1110 0340-100 Inspection covers (“EE” electrical box)................................1112 0370-000 Counter balance weight.................................................1114 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)..................1116 0640-000 Drivers controls (Two spool valve handle)..............................1118 0641-000 Drivers controls (Speed and direction).................................1120 0820-000 Finger / toe guards (Replaced by 0820-001).............................1122 0820-001 Finger / toe guards....................................................1124 0840-000 Driver protection (Reverser)...........................................1126 0850-000 Signs, warnings Serial Number 27324000 - 31136000......................1128 0850-001 Signs, warnings Serial Number 31136001 - UP............................1130 1000 Motors.........................................................................1132 1750-000 Pump motor.............................................................1134 1760-000 Drive motor Serial Number 25268000 - 27108000..........................1136 1760-001 200 AMP system drive motor Serial Number 27108001 - UP.................1138 2000 Transmission / Drive Gear......................................................1140 2550-000 Mechanical drive gear unit.............................................1142 3000 Brake / Wheel System...........................................................1144 3300-000 Parking brake system...................................................1146 3360-000 Brake drum/disc assembly...............................................1148 3530-000 Drive wheel............................................................1150 3540-000 Support / swivel wheel.................................................1152 3550-000 Load wheels............................................................1154 3560-000 Caster assembly........................................................1156 4000 Steering System................................................................1158 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.....1160 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP...........1162 4111-000 Steering arm / wheel (Head)............................................1164 4180-000 Steering / radial bearing..............................................1166 5000 Electrical System..............................................................1168 5161-000 Horn...................................................................1170 5180-000 Static strap...........................................................1172 5190-000 Battery connector......................................................1174 5191-000 Battery pack connector.................................................1176 5192-000 200 Amp system line contactor..........................................1178 5192-100 300 Amp system line contactor..........................................1180 5230-000 Voltage / battery indicator............................................1182 5290-000 Hourmeter / speedometer................................................1184 5310-000 Start / stop switch....................................................1186 5330-000 Speed controls.........................................................1188 5390-000 Control cables / harnesses (Replaced by 5390-001)......................1190 5390-001 Control cables / harnesses.............................................1192 5430-000 200 Amp system motor power cables......................................1194 5460-000 200 Amp system transistor panel........................................1196 5510-000 Micro switches.........................................................1198 5590-000 Control cables, harness (Two stage mast)...............................1200 5590-100 Control cables, harness (Three stage mast).............................1202 5610-000 Pump contactor.........................................................1204 5910-000 Control circuit breaker................................................1206 5911-000 Power circuit breaker..................................................1208 6000 Hydraulic System...............................................................1210 6100-000 Hydraulic pump (Model # DM-1005) (Not used on this model)..............1212 6100-001 Hydraulic pump (Model # DM-1006).......................................1214 6110-001 Hydraulic tank.........................................................1216 6120-000 Hoses, pipes, connections, mounting points (Replaced by 6120-001)......1218 6120-001 Hoses, pipes, connections, mounting points.............................1220 6124-000 Two stage mast lines Serial Number 25268000 - 27029000.................1222 6124-001 Two stage mast lines Serial Number 27029001 - UP.......................1224 6124-100 Three stage mast lines.................................................1226 6125-100 Two stage mast reach supply lines......................................1228 6125-200 Three stage mast reach supply lines....................................1230 6126-001 Two Stage reach supply lines...........................................1232 6126-100 Three Stage reach supply lines.........................................1234 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000...........1236 6127-001 Reach, tilt cylinder hoses (Replaced by 6127-002)......................1238 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP.................1240 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001....1242 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000....1244 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP..........1246 6129-000 Reach, reach cylinders hoses (Replaced by 6129-001)....................1248 6129-001 Reach, reach cylinders hoses...........................................1250 6160-100 Control valve (Two spool control valve) (Replaced by 6160-101).........1252 6160-101 Control valve (Two spool control valve)................................1254 6170-000 Pressure / flow control valve..........................................1256 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000....1258 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30342000....1260 6220-002 Control valve with No Sideshifter (Replaced by 6220-003)...............1262 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP..........1264 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000.......1266 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30342000.......1268 6220-102 Control valve With Sideshifter (Replaced by 6220-103)..................1270 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP.............1272 6610-100 Two stage mast lift cylinder...........................................1274 6610-200 Three stage mast staging cylinder......................................1276 6620-200 Three stage mast freelift cylinder.....................................1278 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002..............1280 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000..............1282 6650-002 Reach cylinder assembly Serial Number 29060001 - 30348000..............1284 6650-003 Reach cylinder assembly Serial Number 30348001 - UP....................1286 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000...............1288 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.....................1290 7000 Operating Function - Lifting Device............................................1292 7110-000 Two stage mast.........................................................1294 7110-100 Three stage mast.......................................................1296 7170-000 Two / Three stage mast lifting gear....................................1298 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001.................1300 7210-001 Sideshifter assembly Serial Number 28077002 - 29350000.................1302 7210-002 Sideshifter assembly Serial Number 29350001 - UP.......................1304 7241-000 Reach assembly Serial Number 27324000 - 29032000.......................1306 7241-001 Reach assembly Serial Number 29032001 - 29125000.......................1308 7241-002 Reach assembly (Replaced by 7241-003)..................................1310 7241-003 Reach assembly Serial Number 29125001 - UP.............................1312 7410-000 Fork assembly (Replaced by 7410-001)...................................1314 7410-001 Fork assembly..........................................................1316 8000 Peripheral / Installation Equipment............................................1318 9000 Options / Attachments..........................................................1320 9370-000 Warning lights / alarm (Replaced by 9370-001)..........................1322 9370-001 Warning lights / alarm.................................................1324 9390-000 Positioning equipment..................................................1326 9500-000 Extra mechanical equipment.............................................1328 9660-000 Electrical heater......................................................1330 10000 Tools.........................................................................1332 10010-000 Electrical controllers (Handset)......................................1334 10020-000 Special tools and lubrications........................................1336 11000 Alphabetical/ Numerical Index.................................................1338 Alphabetical Index..............................................................1340 Numerical Index.................................................................1350 Back Cover..........................................................................1361
S.S 06/24
