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Description
BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 510
Downloadable : Yes
File Type : PDF
- 304955-000 1996_July
- 304955-000 1996_0ctober
- 304955-000 1997_December
- 304955-000 1998_June
- 304955-000 1998_0ctober
- 304955-001 2001_December
- 304955-002 2002_July
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WRX30 Operator’s Manual – PDF DOWNLOAD
Front Cover...................................................................... 2 Important Notice................................................................. 3 Before Operating the Unit.................................................... 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.............................................................. 8 Operator......................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications...................................................... 10 Operator Training............................................................ 11 Operator Responsibility...................................................... 11 When a Powered Industrial Truck is Traveling................................. 13 Loading...................................................................... 14 Operator Prechecks and Inspection............................................ 15 Data Plate and Decals............................................................ 16 Keep Windshield Clean........................................................ 17 Keep Hands Clear............................................................. 17 Keep Away from Forks......................................................... 17 Operating Warnings........................................................... 18 Raise and Lower Decal........................................................ 18 Reach, Tilt and Auxiliary Controls Decals.................................... 19 Warning Decals............................................................... 19 Controls and Equipment........................................................... 20 The Control Handle........................................................... 20 Raise Switch............................................................. 21 Lower Switch............................................................. 21 Horn Switch.............................................................. 21 Reverser Switch.......................................................... 21 Direction and Speed...................................................... 21 Component Identification..................................................... 22 Key Switch................................................................... 23 Emergency Disconnect Button.................................................. 23 Brake Control................................................................ 24 Braking Using Plugging Function.............................................. 24 Battery Discharge Indicator/Hourmeter Dash Display........................... 25 Hourmeter................................................................ 25 Battery Discharge Indicator/Hourmeter (optional)......................... 25 BDI/Hourmeter with Lift Interrupt (optional)............................. 25 Auxiliary Hydraulic Control Levers........................................... 26 Lift/Lower............................................................... 26 Reach Control............................................................ 26 Tilt Control............................................................. 26 Sideshifter Control (optional)........................................... 26 Before Operation Inspection...................................................... 27 Operation........................................................................ 31 Stopping Unit................................................................ 31 Parking.......................................................................... 32 Battery Retainment/Care.......................................................... 33 Adding Water................................................................. 34 Terminals & Cable Connections................................................ 34 Specifications and Lubrications.................................................. 35 Service Intervals................................................................ 36 Field Modifications.............................................................. 37 Recycling/Discarding............................................................. 38 Discarding the Battery....................................................... 38 Scrapping the Truck.......................................................... 38 Chassis.................................................................. 38 Hydraulic System......................................................... 39 Electrical System........................................................ 39 Back Cover....................................................................... 41 Front Cover...................................................................... 42 Important Notice................................................................. 43 Foreword......................................................................... 44 Table of Contents................................................................ 45 Drive Safely..................................................................... 46 Introduction..................................................................... 47 To New BT Prime-Mover Owners................................................. 47 Preliminary Service.............................................................. 48 Right, Left, Front and Rear Sides............................................ 48 Operator......................................................................... 49 Operating Practices.............................................................. 50 Operating Rules and Instructions............................................. 50 Operator Qualifications.................................................. 50 Operator Training........................................................ 51 Operator Responsibility.................................................. 51 When a Powered Industrial Truck is Traveling............................. 53 Loading.................................................................. 54 Operator Prechecks and Inspection........................................ 55 Data Plate and Decals............................................................ 56 Operating Warnings........................................................... 58 Raise and Lower Decal........................................................ 58 Reach, Tilt and Auxiliary Control Decals..................................... 59 Warning Decals............................................................... 59 Controls and Equipment........................................................... 60 The Control Handle........................................................... 60 Raise Switch............................................................. 61 Lower Switch............................................................. 61 Horn Switch.............................................................. 61 Reverser Switch.......................................................... 61 Direction and Speed...................................................... 61 Key Switch............................................................... 63 Emergency Disconnect Button.............................................. 63 Brake Control............................................................ 64 Braking Using Plugging Function...................................... 64 Battery Discharge Indicator/Hourmeter Dash Display....................... 65 Hourmeter............................................................ 65 Battery Discharge Indicator/Hourmeter................................ 65 BDI/Hourmeter with Lift Interrupt.................................... 65 Auxiliary Hydraulic Control Levers....................................... 66 Lift/Lower Control................................................... 66 Reach Control........................................................ 66 Tilt Control......................................................... 66 Sideshifter Control.................................................. 66 Before Operation Inspection...................................................... 67 Operation........................................................................ 71 Stopping Unit................................................................ 71 Parking.......................................................................... 72 Battery Retainment/Care.......................................................... 73 Adding Water................................................................. 74 Terminals & Cable Connections................................................ 74 Specifications and Lubrications.................................................. 75 Service Intervals................................................................ 76 Field Modifications.............................................................. 77 Recycling/Discarding............................................................. 78 Discarding the Battery....................................................... 78 Scrapping the Truck.......................................................... 78 Chassis.................................................................. 78 Hydraulic System......................................................... 79 Electrical System........................................................ 79 Back Cover....................................................................... 81 Front Cover...................................................................... 82 Operator's Warning............................................................... 83 Foreword......................................................................... 84 Table of Contents................................................................ 85 Safety Regulations............................................................... 87 Warning Symbols.............................................................. 87 Prohibitory Symbols.......................................................... 88 Ordinance Symbols............................................................ 88 General Safety Regulations................................................... 89 Control.................................................................. 89 Operating the Truck...................................................... 90 Operator's Responsibility................................................ 91 Working Area............................................................. 92 Driving and Conduct While Driving........................................ 93 Handling Loads........................................................... 96 Parking the Truck........................................................ 97 Handling the Battery..................................................... 98 Maintenance and Repair................................................... 99 Warning and Information Signs....................................................100 Warning Decals...............................................................101 Presentation of Truck............................................................102 Application Area for BT's Trucks.............................................103 Prohibited Applications for BT's Trucks......................................103 Truck Data...................................................................104 WRX Truck Dimensions.........................................................105 Data Plate...................................................................106 UL Construction Type.........................................................107 Presentation of Main Components..................................................108 Controls and Instruments.........................................................111 Control Handle...............................................................111 Control for Raising the Forks............................................112 Control for Lowering the Forks...........................................112 Travel Direction Selector and Speed Control..............................113 Horn.....................................................................113 Reverser Switch..........................................................114 Steering Control Handle/Brake Control........................................115 Parking Brake (B1).......................................................115 Travel Brake (B2)........................................................115 Braking Using Plugging Function..........................................116 Dash Panel Layout............................................................117 Key Switch...............................................................117 Emergency Disconnect Switch..............................................117 BDI/Hourmeter with Travel Interrupt......................................118 Battery Discharge Indicator..............................................118 Hourmeter................................................................119 Mast Function Control Lever..................................................120 Control for Raise/Lower Using Control Lever..................................120 Fork Function Control Lever..................................................121 Control for Reaching Forks...............................................121 Control for Tilting Forks................................................121 Control for Sideshifting Forks...........................................121 Driving......................................................................122 Starting the Truck.......................................................123 Braking..................................................................125 Steering.................................................................127 Parking the Truck........................................................127 Transporting Loads...............................................................128 General......................................................................128 Collecting a Load............................................................131 Leaving a Load...............................................................132 Battery..........................................................................133 Type of Battery..............................................................133 Changing the Battery.........................................................133 Charging the Battery.........................................................135 General Prohibition......................................................135 Pre-charging.............................................................136 During Charging..........................................................136 After Charging...........................................................137 Battery Maintenance..........................................................138 Each Week................................................................138 Each Month...............................................................139 Daily Service/Safety Checks......................................................140 Special Equipment............................................................143 Maintenance......................................................................144 General Information..........................................................144 Safety Regulations with Maintenance Work.....................................144 Maintenance Work that can be Carried out by You..............................147 Maintenance Work that may be Carried out by Trained Maintenance Personnel....147 Other Service and Repair Work................................................147 Cleaning and Washing.........................................................148 General..................................................................148 External Cleaning........................................................148 Cleaning the Motor Compartment...........................................148 Electrical Components....................................................149 Maintenance Chart............................................................150 Lubrication Chart............................................................154 Approved Oils and Grease.....................................................155 Transporting and Storing the Truck...............................................156 Truck's Dimensions and Weight................................................156 Lifting the Truck............................................................156 Towing and Transporting a Disabled Truck.....................................157 Storing the Truck............................................................158 Battery..................................................................158 Hydraulic System.........................................................158 Drive Unit...............................................................158 Starting After a Period of Disuse........................................158 Recycling/Discarding.............................................................159 Discarding the Battery.......................................................159 Scrapping the Truck..........................................................159 Chassis..................................................................159 Hydraulic System.........................................................160 Electrical System........................................................160 Back Cover.......................................................................161 Front Cover......................................................................162 Operator's Warning...............................................................163 Foreword.........................................................................164 Table of Contents................................................................165 Safety Regulations...............................................................167 Warning Symbols..............................................................167 Prohibitory Symbols..........................................................168 Ordinance Symbols............................................................168 General Safety Regulations...................................................169 Control..................................................................169 Operating the Truck......................................................170 Operator's Responsibility................................................171 Working Area.............................................................172 Driving and Conduct While Driving........................................173 Handling Loads...........................................................176 Parking the Truck........................................................177 Handling the Battery.....................................................178 Maintenance and Repair...................................................179 Warning and Information Signs....................................................180 Warning Decals...............................................................181 Presentation of Truck............................................................182 Application Area for BT's Trucks.............................................183 Prohibited Application for BT's Trucks.......................................183 Truck Data...................................................................184 WRX Truck Dimensions.........................................................185 Data Plate...................................................................186 UL Construction Type.........................................................187 Presentation of Main Components..................................................188 Controls and Instruments.........................................................191 Control Handle...............................................................191 Control for Raising the Forks............................................192 Control for Lowering the Forks...........................................192 Travel Direction Selector and Speed Control..............................193 Horn.....................................................................193 Reverser Switch..........................................................194 Steering Control Handle/Brake Control........................................195 Parking Brake (B1).......................................................195 Travel Brake (B2)........................................................195 Braking Using Plugging Function..........................................196 Dash Panel Layout............................................................197 Key Switch...............................................................197 Emergency Disconnect Switch..............................................197 BDI/Hourmeter with Travel Interrupt......................................198 Battery Discharge Indicator..............................................198 Hourmeter................................................................199 Mast Function Control Lever..................................................200 Control for Raise/Lower Using Control Lever..................................200 Fork Function Control Lever..................................................201 Control for Reaching Forks...............................................201 Control for Tilting Forks................................................201 Control for Sideshifting Forks...........................................201 Driving..........................................................................202 Starting the Truck...........................................................203 Braking......................................................................205 Steering.....................................................................207 Parking the Truck............................................................207 Transporting Loads...............................................................208 General......................................................................208 Collecting a Load............................................................211 Leaving a Load...............................................................212 Battery..........................................................................213 Type of Battery..............................................................213 Changing the Battery.........................................................213 Charging the Battery.........................................................215 General Prohibition......................................................215 Pre-charging.............................................................216 During Charging..........................................................216 After Charging...........................................................217 Battery Maintenance..........................................................218 Each Week................................................................218 Each Month...............................................................219 Daily Service/Safety Checks......................................................220 Special Equipment............................................................223 Maintenance......................................................................224 General Information..........................................................224 Safety Regulations with Maintenance Work.....................................224 Maintenance Work that can be Carried out by You..............................227 Maintenance Work that may be Carried out by Trained Maintenance Personnel....227 Other Service and Repair Work................................................227 Cleaning and Washing.........................................................228 General..................................................................228 External Cleaning........................................................228 Cleaning the Motor Compartment...........................................228 Electrical Components....................................................229 Maintenance Chart............................................................230 Lubrication Chart............................................................234 Approved Oils and Grease.....................................................235 Transporting and Storing the Truck...............................................236 Truck's Dimensions and Weight................................................236 Lifting the Truck............................................................236 Towing and Transporting a Disabled Truck.....................................237 Storing the Truck............................................................238 Battery..................................................................238 Hydraulic System.........................................................238 Drive Unit...............................................................238 Starting After a Period of Disuse........................................238 Recycling/Discarding.............................................................239 Discarding the Battery.......................................................239 Scrapping the Truck..........................................................239 Chassis..................................................................239 Hydraulic System.........................................................240 Electrical System........................................................240 Back Cover.......................................................................241 Front Cover......................................................................242 Operator's Warning...............................................................243 Foreword.........................................................................244 Table of Contents................................................................245 Safety Regulations...............................................................247 Warning Symbols..............................................................247 Prohibitory Symbols..........................................................248 Ordinance Symbols............................................................248 General Safety Regulations...................................................249 Control..................................................................249 Operating the Truck......................................................250 Operator's Responsibility................................................251 Working Area.............................................................252 Driving and Conduct While Driving........................................253 Handling Loads...........................................................256 Parking the Truck........................................................257 Handling the Battery.....................................................258 Maintenance and Repair...................................................259 Warning and Information Signs....................................................260 Warning Decals...............................................................261 Presentation of Truck............................................................262 Application Area for BT's Trucks.............................................263 Prohibited Applications for BT's Trucks......................................263 Truck Data...................................................................264 WRX Truck Dimensions.........................................................265 Data Plate...................................................................266 UL Construction Type.........................................................267 Presentation of Main Components..................................................268 Controls and Instruments.........................................................271 Control Handle...............................................................271 Control for Raising the Forks............................................272 Control for Lowering the Forks...........................................272 Travel Direction Selector and Speed Control..............................273 Horn.....................................................................273 Reverser Switch..........................................................274 Steering Control Handle/Brake Control........................................275 Parking Brake (B1).......................................................275 Travel Brake (B2)........................................................275 Braking Using Plugging Function..........................................276 Dash Panel Layout............................................................277 Key Switch...............................................................277 Emergency Disconnect Switch..............................................277 BDI/Hourmeter with Travel Interrupt......................................278 Battery Discharge Indicator..............................................278 Hourmeter................................................................279 Mast Function Control Lever..................................................280 Control for Raise/Lower Using Control Lever..................................280 Fork Function Control Lever..................................................281 Control for Reaching Forks...............................................281 Control for Tilting Forks................................................281 Control for Sideshifting Forks...........................................281 Driving..........................................................................282 Starting the Truck...........................................................283 Braking......................................................................285 Steering.....................................................................287 Parking the Truck............................................................287 Transporting Loads...............................................................288 General......................................................................288 Collecting a Load............................................................291 Leaving a Load...............................................................292 Battery..........................................................................293 Type of Battery..............................................................293 Changing the Battery.........................................................293 Charging the Battery.........................................................295 General Prohibition......................................................295 Pre-charging.............................................................296 During Charging..........................................................296 After Charging...........................................................297 Battery Maintenance..........................................................298 Each Week................................................................298 Each Month...............................................................299 Daily Service/Safety Checks......................................................300 Special Equipment............................................................303 Maintenance......................................................................304 General Information..........................................................304 Safety Regulations with Maintenance Work.....................................304 Maintenance Work that can be Carried out by You..............................307 Maintenance Work that may be Carried out by Trained Maintenance Personnel....307 Other Service and Repair Work................................................307 Cleaning and Washing.........................................................308 General..................................................................308 External Cleaning........................................................308 Cleaning the Motor Compartment...........................................308 Electrical Components....................................................309 Maintenance Chart............................................................310 Lubrication Chart............................................................314 Approved Oils and Grease.....................................................315 Transporting and Storing the Truck...............................................316 Truck's Dimensions and Weight................................................316 Lifting the Truck............................................................316 Towing and Transporting a Disabled Truck.....................................317 Storing the Truck............................................................318 Battery..................................................................318 Hydraulic System.........................................................318 Drive Unit...............................................................318 Starting After a Period of Disuse........................................318 Recycling/Discarding.............................................................319 Discarding the Battery.......................................................319 Scrapping the Truck..........................................................319 Chassis..................................................................319 Hydraulic System.........................................................320 Electrical System........................................................320 Back Cover.......................................................................321 Operator’s Warning...............................................................324 Before operating the truck:..................................................324 Foreword.........................................................................325 Standard Compliance..........................................................326 Safety regulations symbols.......................................................330 Warning symbols..............................................................330 Warning levels...........................................................330 Prohibitory symbols..........................................................331 Ordinance symbols............................................................331 General safety regulations...................................................332 Control..................................................................332 Operating the truck......................................................333 Operator’s responsibility................................................334 Working area.............................................................335 Driving and conduct while driving........................................336 Handling loads...........................................................339 Parking the truck........................................................340 Handling the battery.....................................................341 Maintenance and repair...................................................342 Warning and information decals...................................................343 Warning decals...............................................................344 Presentation of truck............................................................345 Application area for BT Prime-Mover’s trucks.................................346 Prohibited applications for BT Prime-Mover’s trucks..........................346 Truck data...................................................................347 Truck battery dimensions.....................................................348 WRX30 truck dimensions.......................................................349 Data plate...................................................................350 U.L. construction type.......................................................351 Presentation of main components..................................................352 Controls and instruments.........................................................355 Control handle...............................................................355 Control for raising the forks............................................356 Control for lowering the forks...........................................356 Travel direction selector and speed control..............................357 Horn.....................................................................357 Reverser switch..........................................................358 Steering control handle/brake control....................................359 Braking using plugging function..........................................360 Dash Controls................................................................361 Key switch (Toggle switch)...............................................361 Master control on/off switch.............................................361 BDI/hourmeter with lift interrupt........................................362 Battery discharge indicator (BDI)........................................362 Hourmeter................................................................363 Emergency battery disconnect.................................................364 Key switch (Toggle switch)...............................................361 Mast Function Control Lever..................................................365 Control for Raise/Lower using control lever..............................365 Fork Function Control Lever..................................................366 Control for Reaching Forks...............................................366 Control for Tilting forks................................................366 Control for Sideshifting forks (optional)................................366 Driving..........................................................................367 Starting the Truck...........................................................368 Braking the Truck............................................................370 Steering the Truck...........................................................371 Parking the Truck............................................................372 Transporting loads...............................................................373 General Information..........................................................373 Collecting a load............................................................376 Leaving a load...............................................................377 Battery..........................................................................378 Type of battery..............................................................378 Changing the battery.........................................................378 When changing the battery proceed as follows:................................378 Charging the battery.........................................................380 General prohibition......................................................380 Pre-charging.............................................................381 During charging..........................................................381 After charging...........................................................382 Battery maintenance......................................................383 Each week:...............................................................383 Each month:..............................................................384 Daily service/safety checks......................................................385 Daily service/safety checks drawing..........................................386 Special equipment............................................................387 Maintenance......................................................................388 General information..........................................................388 Safety regulations with maintenance work.....................................388 Maintenance that can be carried out by driver................................391 Maintenance that may be carried out by trained maintenance personnel.........391 Other service and repair work................................................391 Cleaning and washing.........................................................392 General..................................................................392 External cleaning........................................................392 Cleaning the motor compartment...........................................392 Electrical components....................................................393 Maintenance chart............................................................394 Lubrication chart............................................................398 Approved Oils and Grease.....................................................399 Transporting and storing the truck...............................................401 Truck’s dimensions and weight as standard....................................401 Towing and transporting a disabled truck.....................................402 Storing the truck............................................................403 Battery..................................................................403 Hydraulic system.........................................................403 Drive unit...............................................................403 Starting after a period of disuse............................................404 APPENDIX A - Selected OSHA Regulations...........................................405 A............................................................................409 B............................................................................409 C............................................................................409 D............................................................................410 E............................................................................410 F............................................................................410 G............................................................................410 H............................................................................410 L............................................................................411 M............................................................................411 N............................................................................411 O............................................................................411 P............................................................................411 S............................................................................412 T............................................................................412 U............................................................................413 W............................................................................413 A............................................................................409 B............................................................................409 C............................................................................409 D............................................................................410 E............................................................................410 F............................................................................410 G............................................................................410 H............................................................................410 L............................................................................411 M............................................................................411 N............................................................................411 O............................................................................411 P............................................................................411 S............................................................................412 T............................................................................412 U............................................................................413 W............................................................................413 Back Cover.......................................................................415 Operator’s Warning...............................................................418 Before operating the truck:..................................................418 Foreword.........................................................................419 Standard Compliance..........................................................420 Safety regulations symbols.......................................................424 Warning symbols..............................................................424 Warning levels...........................................................424 Prohibitory symbols..........................................................425 Ordinance symbols............................................................425 General safety regulations...................................................426 Control..................................................................426 Operating the truck......................................................427 Operator’s responsibility................................................428 Working area.............................................................429 Driving and conduct while driving........................................430 Handling loads...........................................................433 Parking the truck........................................................434 Handling the battery.....................................................435 Maintenance and repair...................................................436 Warning and information decals...................................................437 Warning decals...............................................................438 Presentation of truck............................................................439 Application area for BT Prime-Mover’s trucks.................................440 Prohibited applications for BT Prime-Mover’s trucks..........................440 Truck data...................................................................441 Truck battery dimensions.....................................................442 WRX30 truck dimensions.......................................................443 Data plate...................................................................444 U.L. construction type.......................................................445 Presentation of main components..................................................446 Controls and instruments.........................................................449 Control handle...............................................................449 Control for raising the forks............................................450 Control for lowering the forks...........................................450 Travel direction selector and speed control..............................451 Horn.....................................................................451 Reverser switch..........................................................452 Steering control handle/brake control....................................453 Braking using plugging function..........................................454 Dash Controls................................................................455 Key switch (Toggle switch)...............................................455 Master control on/off switch.............................................455 BDI/hourmeter with lift interrupt........................................456 Battery discharge indicator (BDI)........................................456 Hourmeter................................................................457 Emergency battery disconnect.................................................458 Key switch (Toggle switch)...............................................455 Mast Function Control Lever..................................................459 Control for Raise/Lower using control lever..............................459 Fork Function Control Lever..................................................460 Control for Reaching Forks...............................................460 Control for Tilting forks................................................460 Control for Sideshifting forks (optional)................................460 Driving..........................................................................461 Starting the Truck...........................................................462 Braking the Truck............................................................464 Steering the Truck...........................................................465 Parking the Truck............................................................466 Transporting loads...............................................................467 General Information..........................................................467 Collecting a load............................................................470 Leaving a load...............................................................471 Battery..........................................................................472 Type of battery..............................................................472 Changing the battery.........................................................472 When changing the battery proceed as follows:................................472 Charging the battery.........................................................474 General prohibition......................................................474 Pre-charging.............................................................475 During charging..........................................................475 After charging...........................................................476 Battery maintenance......................................................477 Each week:...............................................................477 Each month:..............................................................478 Daily service/safety checks......................................................479 Daily service/safety checks drawing..........................................480 Special equipment............................................................481 Maintenance......................................................................482 General information..........................................................482 Safety regulations with maintenance work.....................................482 Maintenance that can be carried out by driver................................485 Maintenance that may be carried out by trained maintenance personnel.........485 Other service and repair work................................................485 Cleaning and washing.........................................................486 General..................................................................486 External cleaning........................................................486 Cleaning the motor compartment...........................................486 Electrical components....................................................487 Maintenance chart............................................................488 Lubrication chart............................................................492 Approved Oils and Grease.....................................................493 Transporting and storing the truck...............................................495 Truck’s dimensions and weight as standard....................................495 Towing and transporting a disabled truck.....................................496 Storing the truck............................................................497 Battery..................................................................497 Hydraulic system.........................................................497 Drive unit...............................................................497 Starting after a period of disuse............................................498 APPENDIX A - Selected OSHA Regulations...........................................499 A............................................................................503 B............................................................................503 C............................................................................503 D............................................................................504 E............................................................................504 F............................................................................504 G............................................................................504 H............................................................................504 L............................................................................505 M............................................................................505 N............................................................................505 O............................................................................505 P............................................................................505 S............................................................................506 T............................................................................506 U............................................................................507 W............................................................................507 A............................................................................503 B............................................................................503 C............................................................................503 D............................................................................504 E............................................................................504 F............................................................................504 G............................................................................504 H............................................................................504 L............................................................................505 M............................................................................505 N............................................................................505 O............................................................................505 P............................................................................505 S............................................................................506 T............................................................................506 U............................................................................507 W............................................................................507 Back Cover.......................................................................510
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