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Description
BT Prime-Mover WRX30 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WRX30 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1241
Downloadable : Yes
File Type : PDF
304956-000 1996_December
304956-000 1997_December
304956-000 1998_August
304956-000 1999_June
304956-000 1999_October
304956-001 2001_August
304956-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WRX30 Parts Manual – PDF DOWNLOAD
Front Cover.............................................................................. 2 Parts Ordering Instructions.............................................................. 3 General Information...................................................................... 4 Index.................................................................................... 6 0000 Chassis............................................................................. 9 0300-001 Frame / Chassis............................................................. 10 0340-002 Inspection covers (“EE” electrical box)..................................... 14 0370-000 Counter balance weight...................................................... 16 0390-001 Battery compartment parts (13.3” battery)................................... 18 0640-004 Drivers controls (two spool valve handle)................................... 20 0640-016 Drivers controls (speed & direction)........................................ 22 0820-002 Finger / toe guards......................................................... 24 0840-012 Driver protection........................................................... 26 0850-000 Signs, warnings............................................................. 28 1000 Drive Motor......................................................................... 29 1700-003 Electrical drive motor (200AMP traction s................................... 30 2000 Transmission/Drive Gear............................................................. 31 2550-001 Mechanical drive gear unit.................................................. 32 3000 Brake/Wheel System.................................................................. 35 3300-000 Parking brake system (200AMP traction sys................................... 36 3360-000 Brake drum/disc assembly.................................................... 38 3530-001 Drive wheel................................................................. 40 3540-001 Support / swivel wheel...................................................... 42 3550-002 Fork / support arm wheels................................................... 44 3560-001 Stabilizer wheel............................................................ 46 4000 Steering System..................................................................... 35 4110-019 Steering arm / wheel........................................................ 48 4180-001 Steering / radial bearing................................................... 50 5000 Electrical System................................................................... 51 5160-011 General alarm signal........................................................ 52 5180-000 Current collector, cable drum............................................... 56 5190-009 Battery cut out contactor / plug (battery................................... 58 5190-010 Battery cut out contactor / plug (200AMP ................................... 60 5230-002 Voltage / battery indicator................................................. 62 5290-001 Hourmeter / speedometer..................................................... 64 5310-017 Start / stop switch......................................................... 66 5330-011 Speed controls.............................................................. 68 5390-001 Control cables / harnesses.................................................. 70 5430-012 Motor cables, resistors (200AMP traction ................................... 72 5460-013 Transistor panel (200AMP traction system)................................... 74 5510-010 Micro switches.............................................................. 76 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic val................................... 78 5590-000 Control cables, harness (two stage mast).................................... 80 5590-001 Control cables, harness (three stage mast................................... 82 5610-001 Pump contactor.............................................................. 84 5810-003 Pump motor.................................................................. 86 6000 Hydrualic System.................................................................... 87 6100-001 Hydraulic pump (Model # DM-1006)............................................ 88 6110-001 Hydraulic tank.............................................................. 90 6120-003 Hoses, pipes, connections, mounting point................................... 92 6125-005 Hoses, pipes, connections, mounting point................................... 94 6125-006 Hoses, pipes, connections, mounting point................................... 96 6125-007 Hoses, pipes, connections. mounting point................................... 98 6125-008 Hoses, pipes, connections, mounting point................................... 100 6125-009 Hoses, pipes, connections, mounting point................................... 102 6125-010 Hoses, pipes, connections, mounting point................................... 104 6125-011 Hoses, pipes, connections, mounting point................................... 106 6125-012 Hoses, pipes, connections, mounting point................................... 108 6160-002 Control valve (two spool control valve)..................................... 110 6170-001 Pressure / flow control valve............................................... 112 7000 Operating Function - Lifting Device................................................. 113 7110-004 Mast section (two stage mast)............................................... 114 7110-005 Mast section (three stage mast)............................................. 116 7130-003 Reach unit.................................................................. 118 7170-003 Lifting gear (Two/three stage mast)......................................... 120 7210-001 Sideshifter / fork spreader................................................. 122 7310-000 Lift cylinder (two stage mast).............................................. 124 7310-005 Lift cylinder (three stage mast freelift ................................... 126 7310-006 Lift cylinder (three stage mast staging c................................... 128 7320-002 Tilt cylinder (Single reach)................................................ 130 7330-002 Reach cylinder assembly (Single reach)...................................... 132 7410-002 Fork, carpet boom, hook..................................................... 134 9000 Options/Attachments................................................................. 135 9370-003 Warning lights / alarm...................................................... 136 9390-000 Positioning equipment....................................................... 138 9500-009 Extra mechanical equipment.................................................. 140 9660-000 Electrical heater........................................................... 142 9910-000 Electrical controllers (Handset)............................................ 144 Back Cover............................................................................... 145 Front Cover.............................................................................. 146 Parts Ordering Instructions.............................................................. 147 General Information...................................................................... 148 Index.................................................................................... 150 0000 Chassis............................................................................. 153 0300-006 Frame / Chassis............................................................. 154 0340-000 Inspection covers........................................................... 156 0340-002 Inspection covers (“EE” electrical box)..................................... 158 0370-000 Counter balance weight...................................................... 160 0390-001 Battery compartment parts (13.3 in. battery)................................ 162 0640-004 Drivers controls (Two spool valve handle)................................... 164 0640-016 Drivers controls (Speed & direction)........................................ 166 0820-002 Finger / toe guards......................................................... 168 0840-011 Driver protection (Reverser)................................................ 170 0850-000 Signs, warnings............................................................. 172 1000 Drive Motor......................................................................... 173 1700-014 Electrical drive motor (24 Volt 200 AMP traction system).................... 174 2000 Transmission/Drive Gear............................................................. 175 2550-001 Mechanical drive gear unit.................................................. 176 3000 Brake/Wheel System.................................................................. 177 3300-000 Parking brake system (200 AMP traction system).............................. 178 3360-000 Brake drum/disc assembly.................................................... 180 3530-001 Drive wheel................................................................. 182 3540-001 Support / swivel wheel...................................................... 184 3550-002 Fork / support arm wheels................................................... 186 3560-001 Stabilizer wheel............................................................ 188 4000 Steering System..................................................................... 189 4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP.... 190 4110-011 Steering arm / wheel (Control head assembly)................................ 192 4180-001 Steering / radial bearing................................................... 194 5000 Electrical System................................................................... 195 5160-011 General alarm signal........................................................ 196 5180-000 Current collector, cable drum............................................... 198 5190-007 Battery cut out contactor / plug (Battery jumper connector)................. 200 5190-009 Battery cut out contactor / plug (Battery connector)........................ 202 5190-010 Battery cut out contactor / plug (200 AMP traction system).................. 204 5230-002 Voltage / battery indicator................................................. 206 5290-001 Hourmeter / speedometer..................................................... 208 5310-017 Start / stop switch......................................................... 210 5330-011 Speed controls.............................................................. 212 5390-001 Control cables / harnesses.................................................. 214 5430-011 Motor cables, resistors (200 AMP traction system)........................... 216 5460-015 Transistor panel (200 AMP traction system).................................. 218 5510-010 Micro switches.............................................................. 220 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly)............. 222 5590-000 Control cables, harness (Two stage mast).................................... 224 5590-001 Control cables, harness (Three stage mast).................................. 226 5610-000 Pump contactor.............................................................. 228 5810-002 Pump motor.................................................................. 230 6000 Hydraulic System.................................................................... 231 6100-000 Hydraulic pump (Model # DM-1005)............................................ 232 6100-001 Hydraulic pump (Model # DM-1006)............................................ 234 6110-001 Hydraulic tank.............................................................. 236 6120-003 Hoses, pipes, connections, mounting points (Two spool valve)................ 238 6125-006 Hoses, pipes, connections, mounting points (Three stage mast)............... 240 6125-007 Hoses, pipes, connections. mounting points (Two stage mast)................. 242 6125-008 Hoses, pipes, connections, mounting points (Three stage mast)............... 244 6125-009 Hoses, pipes, connections, mounting points (Reach supply lines)............. 246 6125-010 Hoses, pipes, connections, mounting points (Reach, reach cylinders)......... 248 6125-011 Hoses, pipes, connections, mounting points (Reach, tilt cylinder)........... 250 6125-012 Hoses, pipes, connections, mounting points (Reach, sideshifter cylinder).... 252 6125-041 Hoses, pipes, connections, mounting points (Two stage mast)................. 254 6160-002 Control valve (Two spool control valve)..................................... 256 6170-001 Pressure / flow control valve............................................... 258 7000 Operating Function - Lifting Device................................................. 259 7110-004 Mast section (Two stage mast)............................................... 260 7110-005 Mast section (Three stage mast)............................................. 262 7170-003 Lifting gear (Two/three stage mast)......................................... 264 7210-001 Sideshifter / fork spreader................................................. 266 7240-000 Reach unit (Single reach)................................................... 268 7310-000 Lift cylinder (Two stage mast).............................................. 270 7310-005 Lift cylinder (Three stage mast freelift cylinder).......................... 272 7310-006 Lift cylinder (Three stage mast staging cylinder)........................... 274 7320-002 Tilt cylinder (Single reach)................................................ 276 7330-002 Reach cylinder assembly (Single reach)...................................... 278 7410-002 Fork, carpet boom, hook..................................................... 280 9000 Options/Attachments................................................................. 281 9370-003 Warning lights / alarm...................................................... 282 9390-000 Positioning equipment....................................................... 284 9500-009 Extra mechanical equipment.................................................. 286 9660-000 Electrical heater........................................................... 288 9910-000 Electrical controllers (Handset)............................................ 290 Back Cover............................................................................... 291 Front Cover.............................................................................. 292 Parts Ordering Instructions.............................................................. 293 General Information...................................................................... 294 Index.................................................................................... 298 0000 Chassis............................................................................. 302 0300-000 Frame / Chassis............................................................. 304 0340-000 Inspection covers........................................................... 306 0340-100 Inspection covers (“EE” electrical box)..................................... 308 0370-000 Counter balance weight...................................................... 310 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 312 0640-000 Drivers controls (Two spool valve handle)................................... 314 0641-000 Drivers controls (Speed and direction)...................................... 316 0820-000 Finger / toe guards......................................................... 318 0841-000 Driver protection (Reverser)................................................ 320 0850-000 Signs, warnings............................................................. 322 1000 Motor............................................................................... 324 1750-000 Pump motor.................................................................. 326 1760-001 Drive motor Serial Number 27108001 - UP..................................... 328 2000 Transmission/Drive Gear............................................................. 330 2550-000 Mechanical drive gear unit.................................................. 332 3000 Brake/Wheel System.................................................................. 334 3300-000 Parking brake system........................................................ 336 3360-000 Brake drum / disc assembly.................................................. 338 3530-000 Drive wheel................................................................. 340 3540-000 Support / swivel wheel...................................................... 342 3550-000 Load wheels................................................................. 344 3560-000 Caster assembly............................................................. 346 4000 Steering System..................................................................... 348 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 350 4111-000 Steering arm / wheel (Control head assembly)................................ 352 4180-000 Steering / radial bearing................................................... 354 5000 Electrical System................................................................... 356 5161-000 Horn........................................................................ 358 5181-000 Static strap................................................................ 360 5190-000 Battery connector........................................................... 362 5191-000 Battery pack connector...................................................... 364 5192-000 200 Amp system line contactor............................................... 366 5192-100 200/300 Amp system “EE” line contactor...................................... 368 5230-000 Voltage / battery indicator................................................. 370 5290-000 Hourmeter / speedometer..................................................... 372 5310-000 Start / stop switch......................................................... 374 5330-000 Speed controls.............................................................. 376 5390-000 Control cables / harnesses.................................................. 378 5430-000 Motor power cables.......................................................... 380 5460-000 Transistor panel............................................................ 382 5510-000 Micro switches.............................................................. 384 5590-000 Control cables, harness (Two stage mast).................................... 386 5590-100 Control cables, harness (Three stage mast).................................. 388 5610-000 Pump contactor.............................................................. 390 6000 Hydraulic System.................................................................... 392 6100-000 Hydraulic pump (Model # DM-1005)............................................ 394 6100-001 Hydraulic pump (Model # DM-1006)............................................ 396 6110-001 Hydraulic tank.............................................................. 398 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)................ 400 6124-001 Two stage mast lines........................................................ 402 6124-100 Three stage mast lines...................................................... 404 6125-100 Two stage mast reach supply lines........................................... 406 6125-200 Three stage mast reach supply lines......................................... 408 6126-000 Reach supply lines.......................................................... 410 6127-000 Reach, tilt cylinder hoses.................................................. 412 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 414 6129-000 Reach, reach cylinders hoses................................................ 416 6160-100 Two spool control valve..................................................... 418 6170-000 Pressure / flow control valve............................................... 420 6220-000 Control valve (Manifold assembly with No Sideshifter)....................... 422 6220-100 Control valve (Manifold assembly With Sideshifter).......................... 424 6610-100 Two stage mast lift cylinder................................................ 426 6610-200 Three stage mast staging cylinder........................................... 428 6620-200 Three stage mast freelift cylinder.......................................... 430 6650-001 Reach cylinder assembly Serial Number 28112003 - UP......................... 432 6660-000 Tilt Cylinder assembly...................................................... 434 7000 Oprating Function - Lifting Device.................................................. 436 7110-000 Two stage mast.............................................................. 438 7110-100 Three stage mast............................................................ 440 7170-000............................................................................. 441 7170-000 Two / Three stage mast lifting gear......................................... 442 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 444 7240-000 Reach unit.................................................................. 446 7410-000............................................................................. 447 7410-000 Fork assembly............................................................... 448 8000 Peripheral/Installation Equipment................................................... 450 9000 Options/Attachments................................................................. 452 9370-000 Warning lights / alarm...................................................... 454 9390-000 Positioning equipment....................................................... 456 9500-000 Extra mechanical equipment.................................................. 458 9660-000 Electrical heater........................................................... 460 10000 Tools.............................................................................. 462 10020-00 Special tools and lubrications.............................................. 466 10010-00 Electrical controllers (Handset)............................................ 464 Back Cover............................................................................... 467 Front Cover.............................................................................. 468 Parts Ordering Instructions.............................................................. 470 General Information...................................................................... 471 Index.................................................................................... 476 0000 Chassis............................................................................. 480 0300-000 Frame / Chassis............................................................. 482 0340-000 Inspection covers........................................................... 484 0342-000 Inspection covers (“EE” electrical box)..................................... 486 0370-000 Counter balance weight...................................................... 488 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 490 0640-000 Drivers controls (Two spool valve handle)................................... 492 0641-000 Drivers controls (Speed and direction)...................................... 494 0820-000 Finger / toe guards......................................................... 496 0840-000 Driver protection (Reverser)................................................ 498 0850-000 Signs, warnings............................................................. 500 1000 Motors.............................................................................. 502 1750-000 Pump motor.................................................................. 504 1760-001 Drive motor Serial Number 27108001 - UP..................................... 506 2000 Transmission / Drive Gear........................................................... 508 2550-000 Mechanical drive gear unit.................................................. 510 3000 Brake / Wheel System................................................................ 512 3300-000 Parking brake system........................................................ 514 3360-000 Brake drum / disc assembly.................................................. 516 3530-000 Drive wheel................................................................. 518 3540-000 Support / swivel wheel...................................................... 520 3550-000 Load wheels................................................................. 522 3560-000 Caster assembly............................................................. 524 4000 Steering System..................................................................... 526 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 528 4111-000 Steering arm / wheel (Control head assembly)................................ 530 4180-000 Steering / radial bearing................................................... 532 5000 Electrical System................................................................... 534 5161-000 Horn........................................................................ 536 5180-000 Static strap................................................................ 538 5190-000 Battery connector........................................................... 540 5191-000 Battery pack connector...................................................... 542 5192-000 200 Amp system line contactor............................................... 544 5192-100 200/300 Amp system “EE” line contactor...................................... 546 5230-000 Voltage / battery indicator................................................. 548 5290-000 Hourmeter / speedometer..................................................... 550 5310-000 Start / stop switch......................................................... 552 5330-000 Speed controls.............................................................. 554 5390-000 Control cables / harnesses.................................................. 556 5430-000 Motor power cables.......................................................... 558 5460-000 Transistor panel............................................................ 560 5510-000 Micro switches.............................................................. 562 5590-000 Control cables, harness (Two stage mast).................................... 564 5590-100 Control cables, harness (Three stage mast).................................. 566 5610-000 Pump contactor.............................................................. 568 6000 Hydraulic System.................................................................... 570 6100-001 Hydraulic pump (Model # DM-1006)............................................ 572 6110-001 Hydraulic tank.............................................................. 574 6120-001 Hoses, pipes, connections, mounting points.................................. 576 6124-001 Two stage mast lines........................................................ 578 6124-100 Three stage mast lines...................................................... 580 6125-100 Two stage mast reach supply lines........................................... 582 6125-200 Three stage mast reach supply lines......................................... 584 6126-001 Two Stage reach supply lines................................................ 586 6126-100 Three Stage reach supply lines.............................................. 588 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 590 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 592 6129-001 Reach, reach cylinders hoses................................................ 594 6160-100 Two spool control valve..................................................... 596 6170-000 Pressure / flow control valve............................................... 598 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP............... 600 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.................. 602 6610-100 Two stage mast lift cylinder................................................ 604 6610-200 Three stage mast staging cylinder........................................... 606 6620-200 Three stage mast freelift cylinder.......................................... 608 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 610 6660-000 Tilt Cylinder assembly...................................................... 612 7000 Operating Function - Lifting Device................................................. 614 7110-000 Two stage mast.............................................................. 616 7110-100 Three stage mast............................................................ 618 7170-000 Two / Three stage mast lifting gear......................................... 620 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 622 7241-002 Reach assembly Serial Number 29125001 - UP.................................. 624 7410-000 Fork assembly............................................................... 626 8000 Peripheral / Installation Equipment................................................. 628 9000 Options / Attachments............................................................... 630 9370-000 Warning lights / alarm...................................................... 632 9390-000 Positioning equipment....................................................... 634 9500-000 Extra mechanical equipment.................................................. 636 9660-000 Electrical heater........................................................... 638 10000 Tools.............................................................................. 640 10010-000 Electrical controllers (Handset)........................................... 642 10020-000 Special tools and lubrications............................................. 644 11000 Numerical Index.................................................................... 646 Numerical Index...................................................................... 648 Back Cover............................................................................... 659 Front Cover.............................................................................. 660 Parts Ordering Instructions.............................................................. 662 General Information...................................................................... 663 Index.................................................................................... 668 0000 Chassis............................................................................. 672 0300-000 Frame / Chassis............................................................. 674 0340-000 Inspection covers........................................................... 676 0342-000 Inspection covers (“EE” electrical box)..................................... 678 0370-000 Counter balance weight...................................................... 680 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 682 0640-000 Drivers controls (Two spool valve handle)................................... 684 0641-000 Drivers controls (Speed and direction)...................................... 686 0820-000 Finger / toe guards......................................................... 688 0840-000 Driver protection (Reverser)................................................ 690 0850-000 Signs, warnings............................................................. 692 1000 Motors.............................................................................. 694 1750-000 Pump motor.................................................................. 696 1760-001 Drive motor Serial Number 27108001 - UP..................................... 698 2000 Transmission / Drive Gear........................................................... 700 2550-000 Mechanical drive gear unit.................................................. 702 3000 Brake / Wheel System................................................................ 704 3300-000 Parking brake system........................................................ 706 3360-000 Brake drum / disc assembly.................................................. 708 3530-000 Drive wheel................................................................. 710 3540-000 Support / swivel wheel...................................................... 712 3550-000 Load wheels................................................................. 714 3560-000 Caster assembly............................................................. 716 4000 Steering System..................................................................... 718 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 720 4111-000 Steering arm / wheel (Control head assembly)................................ 722 4180-000 Steering / radial bearing................................................... 724 5000 Electrical System................................................................... 726 5161-000 Horn........................................................................ 728 5180-000 Static strap................................................................ 730 5190-000 Battery connector........................................................... 732 5191-000 Battery pack connector...................................................... 734 5192-000 200 Amp system line contactor............................................... 736 5192-100 200/300 Amp system “EE” line contactor...................................... 738 5230-000 Voltage / battery indicator................................................. 740 5290-000 Hourmeter / speedometer..................................................... 742 5310-000 Start / stop switch......................................................... 744 5330-000 Speed controls.............................................................. 746 5390-000 Control cables / harnesses.................................................. 748 5430-000 Motor power cables.......................................................... 750 5460-000 Transistor panel............................................................ 752 5510-000 Micro switches.............................................................. 754 5590-000 Control cables, harness (Two stage mast).................................... 756 5590-100 Control cables, harness (Three stage mast).................................. 758 5610-000 Pump contactor.............................................................. 760 6000 Hydraulic System.................................................................... 762 6100-001 Hydraulic pump (Model # DM-1006)............................................ 764 6110-001 Hydraulic tank.............................................................. 766 6120-001 Hoses, pipes, connections, mounting points.................................. 768 6124-001 Two stage mast lines........................................................ 770 6124-100 Three stage mast lines...................................................... 772 6125-100 Two stage mast reach supply lines........................................... 774 6125-200 Three stage mast reach supply lines......................................... 776 6126-001 Two Stage reach supply lines................................................ 778 6126-100 Three Stage reach supply lines.............................................. 780 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 782 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 784 6129-001 Reach, reach cylinders hoses................................................ 786 6160-100 Two spool control valve..................................................... 788 6170-000 Pressure / flow control valve............................................... 790 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP............... 792 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.................. 794 6610-100 Two stage mast lift cylinder................................................ 796 6610-200 Three stage mast staging cylinder........................................... 798 6620-200 Three stage mast freelift cylinder.......................................... 800 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 802 6660-000 Tilt Cylinder assembly...................................................... 804 7000 Operating Function - Lifting Device................................................. 806 7110-000 Two stage mast.............................................................. 808 7110-100 Three stage mast............................................................ 810 7170-000 Two / Three stage mast lifting gear......................................... 812 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 814 7241-002 Reach assembly Serial Number 29125001 - UP.................................. 816 7410-000 Fork assembly............................................................... 818 8000 Peripheral / Installation Equipment................................................. 820 9000 Options / Attachments............................................................... 822 9370-000 Warning lights / alarm...................................................... 824 9390-000 Positioning equipment....................................................... 826 9500-000 Extra mechanical equipment.................................................. 828 9660-000 Electrical heater........................................................... 830 10000 Tools.............................................................................. 832 10010-000 Electrical controllers (Handset)........................................... 834 10020-000 Special tools and lubrications............................................. 836 11000 Numerical Index.................................................................... 838 WRX-30 Electical Truck Numerical Index............................................... 840 Back Cover............................................................................... 849 Front Cove r............................................................................. 850 Parts Ordering Instructions.............................................................. 852 General Information...................................................................... 853 Index.................................................................................... 857 0000 Chassis............................................................................. 860 0300-000 Frame / Chassis............................................................. 862 0340-000 Inspection covers........................................................... 864 0342-000 Inspection covers (“EE” electrical box)..................................... 866 0370-000 Counter balance weight...................................................... 868 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 870 0640-000 Drivers controls (Two spool valve handle)................................... 872 0641-000 Drivers controls (Speed and direction)...................................... 874 0820-000 Finger / toe guards......................................................... 876 0840-000 Driver protection (Reverser)................................................ 878 0850-001 Signs, warnings Serial Number 31136001 - UP................................. 880 1000 Motors.............................................................................. 882 1750-000 Pump motor.................................................................. 884 1760-001 Drive motor Serial Number 27108001 - UP..................................... 886 2000 Transmission / Drive Gear........................................................... 888 2550-000 Mechanical drive gear unit.................................................. 890 3000 Brake / Wheel System................................................................ 892 3300-000 Parking brake system........................................................ 894 3360-000 Brake drum/disc assembly.................................................... 896 3530-000 Drive wheel................................................................. 898 3540-000 Support / swivel wheel...................................................... 900 3550-000 Load wheels................................................................. 902 3560-000 Caster assembly............................................................. 904 4000 Steering System..................................................................... 906 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 908 4111-000 Steering arm / wheel (Head)................................................. 910 4180-000 Steering / radial bearing................................................... 912 5000 Electrical System................................................................... 914 5161-000 Horn........................................................................ 916 5180-000 Static strap................................................................ 918 5190-000 Battery connector........................................................... 920 5191-000 Battery pack connector...................................................... 922 5192-000 200 Amp system line contactor............................................... 924 5192-100 300 Amp system line contactor............................................... 926 5230-000 Voltage / battery indicator................................................. 928 5290-000 Hourmeter / speedometer..................................................... 930 5310-000 Start / stop switch......................................................... 932 5330-000 Speed controls.............................................................. 934 5390-001 Control cables / harnesses.................................................. 936 5430-000 Motor power cables.......................................................... 938 5460-000 Transistor panel............................................................ 940 5510-000 Micro switches.............................................................. 942 5590-000 Control cables, harness (Two stage mast).................................... 944 5590-100 Control cables, harness (Three stage mast).................................. 946 5610-000 Pump contactor.............................................................. 948 5910-000 Control circuit breaker..................................................... 950 5911-000 Power circuit breaker....................................................... 952 6000 Hydraulic System.................................................................... 954 6100-000 Hydraulic pump (Model # DM-1005)............................................ 956 6100-001 Hydraulic pump (Model # DM-1006)............................................ 958 6110-001 Hydraulic tank.............................................................. 960 6120-001 Hoses, pipes, connections, mounting points.................................. 962 6124-001 Two stage mast lines Serial Number 27029001 - UP............................ 964 6124-100 Three stage mast lines...................................................... 966 6125-100 Two stage mast reach supply lines........................................... 968 6125-200 Three stage mast reach supply lines......................................... 970 6126-001 Two Stage reach supply lines................................................ 972 6126-100 Three Stage reach supply lines.............................................. 974 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 976 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP............... 978 6129-001 Reach, reach cylinders hoses................................................ 980 6160-100 Two spool control valve..................................................... 982 6170-000 Pressure / flow control valve............................................... 984 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP............... 986 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.................. 988 6610-100 Two stage mast lift cylinder................................................ 990 6610-200 Three stage mast staging cylinder........................................... 992 6620-200 Three stage mast freelift cylinder.......................................... 994 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 996 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.......................... 998 7000 Operating Function - Lifting Device.................................................1000 7110-000 Two stage mast..............................................................1002 7110-100 Three stage mast............................................................1004 7170-000 Two / Three stage mast lifting gear.........................................1006 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1008 7241-003 Reach assembly Serial Number 29125001 - UP..................................1010 7410-001 Fork assembly...............................................................1012 8000 Peripheral / Installation Equipment.................................................1014 9000 Options / Attachments...............................................................1016 9370-001 Warning lights / alarm......................................................1018 9390-000 Positioning equipment.......................................................1020 9500-000 Extra mechanical equipment..................................................1022 9660-000 Electrical heater...........................................................1024 10000 Tools..............................................................................1026 10010-000 Electrical controllers (Handset)...........................................1028 10020-000 Special tools and lubrications.............................................1030 11000 Alphabetical/ Numerical Index......................................................1032 Alphabetical Index...................................................................1034 Numerical Index......................................................................1040 Back Cover...............................................................................1047 Front Cove r.............................................................................1048 Parts Ordering Instructions..............................................................1050 General Information......................................................................1051 Index....................................................................................1055 0000 Chassis.............................................................................1058 0300-000 Frame / Chassis.............................................................1060 0340-001 Inspection covers...........................................................1062 0340-100 Inspection covers (“EE” electrical box).....................................1064 0370-000 Counter balance weight......................................................1066 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).......................1068 0640-000 Drivers controls (Two spool valve handle)...................................1070 0641-000 Drivers controls (Speed and direction)......................................1072 0820-001 Finger / toe guards.........................................................1074 0840-000 Driver protection (Reverser)................................................1076 0850-001 Signs, warnings Serial Number 31136001 - UP.................................1078 1000 Motors..............................................................................1080 1750-000 Pump motor..................................................................1082 1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1084 2000 Transmission / Drive Gear...........................................................1086 2550-000 Mechanical drive gear unit..................................................1088 3000 Brake / Wheel System................................................................1090 3300-000 Parking brake system........................................................1092 3360-000 Brake drum/disc assembly....................................................1094 3530-000 Drive wheel.................................................................1096 3540-000 Support / swivel wheel......................................................1098 3550-000 Load wheels.................................................................1100 3560-000 Caster assembly.............................................................1102 4000 Steering System.....................................................................1104 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1106 4111-000 Steering arm / wheel (Head).................................................1108 4180-000 Steering / radial bearing...................................................1110 5000 Electrical System...................................................................1112 5161-000 Horn........................................................................1114 5180-000 Static strap................................................................1116 5190-000 Battery connector...........................................................1118 5192-000 200 Amp system line contactor...............................................1120 5192-100 300 Amp system line contactor...............................................1122 5230-000 Voltage / battery indicator.................................................1124 5290-000 Hourmeter / speedometer.....................................................1126 5310-000 Start / stop switch.........................................................1128 5330-000 Speed controls..............................................................1130 5390-001 Control cables / harnesses..................................................1132 5430-000 200 Amp system motor power cables...........................................1134 5460-000 200 Amp system transistor panel.............................................1136 5510-000 Micro switches..............................................................1138 5590-000 Control cables, harness (Two stage mast)....................................1140 5590-100 Control cables, harness (Three stage mast)..................................1142 5610-000 Pump contactor..............................................................1144 5910-000 Control circuit breaker.....................................................1146 5911-000 Power circuit breaker.......................................................1148 6000 Hydraulic System....................................................................1150 6100-001 Hydraulic pump (Model # DM-1006)............................................1152 6110-001 Hydraulic tank..............................................................1154 6120-001 Hoses, pipes, connections, mounting points..................................1156 6124-001 Two stage mast lines Serial Number 27029001 - UP............................1158 6124-100 Three stage mast lines......................................................1160 6125-100 Two stage mast reach supply lines...........................................1162 6125-200 Three stage mast reach supply lines.........................................1164 6126-001 Two Stage reach supply lines................................................1166 6126-100 Three Stage reach supply lines..............................................1168 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP......................1170 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP...............1172 6129-001 Reach, reach cylinders hoses................................................1174 6160-101 Control valve (Two spool control valve).....................................1176 6170-000 Pressure / flow control valve...............................................1178 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP...............1180 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP..................1182 6610-100 Two stage mast lift cylinder................................................1184 6610-200 Three stage mast staging cylinder...........................................1186 6620-200 Three stage mast freelift cylinder..........................................1188 6650-003 Reach cylinder assembly Serial Number 30348001 - UP.........................1190 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP..........................1192 7000 Operating Function - Lifting Device.................................................1194 7110-000 Two stage mast..............................................................1196 7110-100 Three stage mast............................................................1198 7170-000 Two / Three stage mast lifting gear.........................................1200 7210-002 Sideshifter assembly Serial Number 29350001 - UP............................1202 7241-003 Reach assembly Serial Number 29125001 - UP..................................1204 7410-001 Fork assembly...............................................................1206 8000 Peripheral / Installation Equipment.................................................1208 9000 Options / Attachments...............................................................1210 9370-001 Warning lights / alarm......................................................1212 9390-000 Positioning equipment.......................................................1214 9500-000 Extra mechanical equipment..................................................1216 9660-000 Electrical heater...........................................................1218 10000 Tools..............................................................................1220 10010-000 Electrical controllers (Handset)...........................................1222 10020-000 Special tools and lubrications.............................................1224 11000 Alphabetical/ Numerical Index......................................................1226 Alphabetical Index...................................................................1228 Numerical Index......................................................................1234 Back Cover...............................................................................1241
S.S 06/24
