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BT Prime-Mover WSX22/30/40 Master Parts Manual – PDF DOWNLOAD
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Description
BT Prime-Mover WSX22/30/40 Master Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WSX22/30/40 Master Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1059
Downloadable : Yes
File Type : PDF
308526-000 1998_July
308526-000 1998_November
308526-000 1999_October
308526-000 2001_August
308526-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WSX22/30/40 Master Parts Manual – PDF DOWNLOAD
Front Cover........................................................................ 2
Parts Ordering Instructions........................................................ 3
Field Modifications................................................................ 3
General Information................................................................ 4
Table of Contents.................................................................. 7
0000 - Chassis..................................................................... 12
0300-000 Frame/Chassis......................................................... 14
0340-000 Inspection Covers..................................................... 16
0340-100 Inspection Covers ("EE" Electrical Box)............................... 18
0341-000 Battery Compartment Parts (Encloser).................................. 20
0390-000 Battery Compartment Parts (7 in. [178 mm] Battery).................... 22
0390-100 Battery Compartment Parts (9 in. [229 mm] Battery).................... 24
0390-200 Battery Compartment Parts (13.3 in. [338 mm] Battery)................. 26
0640-000 Drivers Controls (One Spool Valve Handle)............................. 28
0640-100 Drivers Controls (Two Spool Valve).................................... 30
0641-000 Drivers Controls (Speed and Direction)................................ 32
0820-001 Finger/Toe Guards..................................................... 34
0841-000 Driver Protection (Reverser).......................................... 36
0850-000 Signs, Warnings....................................................... 38
1000 - Motor....................................................................... 40
1750-000 Pump Motor............................................................ 42
1760-000 Drive Motor Serial Number 25268000 - 27108000......................... 44
1760-001 Drive Motor Serial Number 27108001 - UP............................... 46
2000 - Transmission/Drive Gear..................................................... 48
2550-000 Mechanical Drive Gear Unit............................................ 50
3000 - Brake/Wheel System.......................................................... 52
3300-000 Parking Brake System.................................................. 54
3360-000 Brake Drum/Disc Assembly.............................................. 56
3530-000 Drive Wheel........................................................... 58
3540-000 Support/Swivel Wheel.................................................. 60
3550-000 Load Wheels........................................................... 62
3560-000 Caster Assembly....................................................... 64
4000 - Steering System............................................................. 66
4110-000 Steering Arm/Wheel (Tiller Arm) Serial Number 25268000 - 27323100..... 68
4110-001 Steering Arm/Wheel (Tiller Arm) Serial Number 27324000 - UP........... 70
4111-000 Steering Arm/Wheel (Control Head Assembly)............................ 72
4180-000 Steering/Radial Bearing............................................... 74
5000 - Electrical System........................................................... 76
5161-000 Horn.................................................................. 78
5181-000 Static Strap.......................................................... 80
5190-000 Battery Connector..................................................... 82
5191-000 Battery Pack Connector................................................ 84
5192-000 200 Amp System Line Contactor......................................... 86
5192-100 200/300 Amp System "EE" Line Contactor................................ 88
5230-000 Voltage/Battery Indicator............................................. 90
5290-000 Hourmeter/Speedometer................................................. 92
5310-000 Start/Stop Switch..................................................... 94
5330-000 Speed Controls........................................................ 96
5390-000 Control Cables/ Harnesses............................................. 98
5430-000 Motor Power Cables.................................................... 100
5460-000 Transistor Panel...................................................... 102
5510-000 Micro Switches........................................................ 104
5610-000 Pump Contactor........................................................ 106
6000 - Hydraulic System............................................................ 108
6100-000 Hydraulic Pump (Model # DM-1005)...................................... 110
6100-001 Hydraulic Pump (Model # DM-1006)...................................... 112
6110-001 Hydraulic Tank........................................................ 114
6120-001 Hoses, Pipes, Connections, Mounting Points (One Spool Valve).......... 116
6120-100 Hoses, Pipes, Connections, Mounting Points (Two Spool Valve).......... 118
6125-002 Two Stage Mast Lines (Serial Number 25268000 - 28163000).............. 120
6125-003 Two Stage Mast Lines (Serial Number 28163001 - UP).................... 122
6125-100 Two Stage Mast Lines.................................................. 124
6125-200 Three Stage Mast Lines................................................ 126
6160-001 Control Valve (One Spool Control Valve)............................... 128
6160-100 Control Valve (Two Spool Control Valve)............................... 130
6170-000 Pressure/Flow Control Valve........................................... 132
6610-000 Two Stage Mast Lift Cylinder (Serial Number 25268-000 - 28163000)..... 134
6610-001 Two Stage Mast Lift Cylinder (Serial Number 28163001 - UP)............ 136
6610-100 Two Stage Mast Lift Cylinder.......................................... 138
6610-200 Three Stage Mast Staging Cylinder..................................... 140
6620-200 Three Stage Mast Freelift Cylinder.................................... 142
7000 - Operating Function - Lifting Device......................................... 144
7110-000 Mast Section (Two Stage Mast) (Serial Number 25268000 - 28163000)..... 146
7110-001 Mast Section (Two Stage Mast) (Serial Number 28163001 - UP)........... 148
7110-100 Mast Section (Two Stage Mast)......................................... 150
7110-200 Mast Section (Three Stage Mast)....................................... 152
7170-001 Two Stage Mast Lifting Gear........................................... 154
7170-100 Two/Three Stage Mast Lifting Gear..................................... 156
7210-000 Sideshifter Assembly (Serial Number 25268000-28077001)................ 158
7210-001 Sideshifter Assembly (Serial Number 28077002 - UP).................... 160
7410-000 Fork Assembly......................................................... 162
7420-000 Two Stage Mast Fork Carriage Unit..................................... 164
7420-100 Two Stage Mast Fork Carriage Unit..................................... 166
7420-200 Three Stage Mast Fork Carriage Unit................................... 168
8000 - Peripheral/Installation Equipment........................................... 170
9000 - Options/Attachments......................................................... 172
9100-000 Attachments (Sideshifter/Auxiliary Two Stage Mast).................... 174
9100-100 Attachments (Sideshifter/Auxiliary Three Stage Mast).................. 176
9370-000 Warning Lights/Alarm.................................................. 178
9390-000 Positioning Equipment................................................. 180
9500-000 Extra Mechanical Equipment............................................ 182
9660-000 Electrical Heater..................................................... 184
10000 - Tools...................................................................... 186
10010-00 Electrical Controllers (Handset)...................................... 188
10020-00 Special Tools and Lubrications........................................ 190
Back Cover......................................................................... 193
Front Cover........................................................................ 194
Parts Ordering Instructions........................................................ 195
General Information................................................................ 196
Index.............................................................................. 199
0000 Chassis....................................................................... 204
0300-000 Frame / Chassis....................................................... 206
0340-000 Inspection covers..................................................... 208
0340-100 Inspection covers (“EE” electrical box)............................... 210
0341-000 Battery compartment parts (Encloser).................................. 212
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 214
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 216
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 218
0640-000 Drivers controls (One spool valve handle)............................. 220
0640-100 Drivers controls (Two spool valve).................................... 222
0641-000 Drivers controls (Speed and direction)................................ 224
0820-001 Finger / toe guards................................................... 226
0841-000 Driver protection (Reverser).......................................... 228
0850-000 Signs, warnings....................................................... 230
1000 Motors........................................................................ 232
1750-000 Pump motor............................................................ 234
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 236
1760-001 Drive motor Serial Number 27108001 - UP............................... 238
2000 Transmission/Drive Gear....................................................... 240
2550-000 Mechanical drive gear unit............................................ 242
3000 Brake/Wheel System............................................................ 244
3300-000 Parking brake system.................................................. 246
3360-000 Brake drum / disc assembly............................................ 248
3530-000 Drive wheel........................................................... 250
3540-000 Support / swivel wheel................................................ 252
3550-000 Load wheels........................................................... 254
3560-000 Caster assembly....................................................... 256
4000 Steering System............................................................... 258
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 260
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 262
4111-000 Steering arm / wheel (Control head assembly).......................... 264
4180-000 Steering / radial bearing............................................. 266
5000 Electrical System............................................................. 268
5161-000 Horn.................................................................. 270
5181-000 Static strap.......................................................... 272
5190-000 Battery connector..................................................... 274
5191-000 Battery pack connector................................................ 276
5192-000 200 Amp system line contactor......................................... 278
5192-100 200/300 Amp system “EE” line contactor................................ 280
5230-000 Voltage / battery indicator........................................... 282
5290-000 Hourmeter / speedometer............................................... 284
5310-000 Start / stop switch................................................... 286
5330-000 Speed controls........................................................ 288
5390-000 Control cables / harnesses............................................ 290
5430-000 Motor power cables.................................................... 292
5460-000 Transistor panel...................................................... 294
5510-000 Micro switches........................................................ 296
5610-000 Pump contactor........................................................ 298
6000 Hydraulic System.............................................................. 300
6100-000 Hydraulic pump (Model # DM-1005)...................................... 302
6100-001 Hydraulic pump (Model # DM-1006)...................................... 304
6110-001 Hydraulic tank........................................................ 306
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 308
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 310
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 312
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 314
6125-100 Two stage mast lines.................................................. 316
6125-200 Three stage mast lines................................................ 318
6160-001 Control valve (One spool control valve)............................... 320
6160-100 Control valve (Two spool control valve)............................... 322
6170-000 Pressure / flow control valve......................................... 324
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 326
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 328
6610-100 Two stage mast lift cylinder.......................................... 330
6610-200 Three stage mast staging cylinder..................................... 332
6620-200 Three stage mast freelift cylinder.................................... 334
7000 Operating Function - Lifting Device........................................... 336
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 338
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 340
7110-100 Mast section (Two stage mast)......................................... 342
7110-200 Mast section (Three stage mast)....................................... 344
7170-001 Two stage mast lifting gear........................................... 346
7170-100 Two / three stage mast lifting gear................................... 348
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 350
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 352
7410-000 Fork assembly......................................................... 354
7420-000 Two stage mast fork carriage unit..................................... 356
7420-100 Two stage mast fork carriage unit..................................... 358
7420-200 Three stage mast fork carriage unit................................... 360
8000 Peripheral/Installation Equipment............................................. 362
9000 Options/Attachments........................................................... 364
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 366
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 368
9370-000 Warning lights / alarm................................................ 370
9390-000 Positioning equipment................................................. 372
9500-000 Extra mechanical equipment............................................ 374
9660-000 Electrical heater..................................................... 376
10000 Tools........................................................................ 378
10010-00 Electrical controllers (Handset)...................................... 380
10020-00 Special tools and lubrications........................................ 382
Numerical Index.................................................................... 384
Back Cover......................................................................... 397
Front Cover........................................................................ 398
Parts Ordering Instructions........................................................ 400
General Information................................................................ 401
Index.............................................................................. 405
0000 Chassis....................................................................... 410
0300-000 Frame / Chassis....................................................... 412
0340-000 Inspection covers..................................................... 414
0340-100 Inspection covers (“EE” electrical box)............................... 416
0341-000 Battery compartment parts (Encloser).................................. 418
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 420
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 422
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 424
0640-000 Drivers controls (One spool valve handle)............................. 426
0640-100 Drivers controls (Two spool valve).................................... 428
0641-000 Drivers controls (Speed and direction)................................ 430
0820-001 Finger / toe guards................................................... 432
0841-000 Driver protection (Reverser).......................................... 434
0850-000 Signs, warnings....................................................... 436
1000 Motors........................................................................ 438
1750-000 Pump motor............................................................ 440
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 442
1760-001 Drive motor Serial Number 27108001 - UP............................... 444
2000 Transmission / Drive Gear..................................................... 446
2550-000 Mechanical drive gear unit............................................ 448
3000 Brake / Wheel System.......................................................... 450
3300-000 Parking brake system.................................................. 452
3360-000 Brake drum / disc assembly............................................ 454
3530-000 Drive wheel........................................................... 456
3540-000 Support / swivel wheel................................................ 458
3550-000 Load wheels........................................................... 460
3560-000 Caster assembly....................................................... 462
4000 Steering System............................................................... 464
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 466
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 468
4111-000 Steering arm / wheel (Control head assembly).......................... 470
4180-000 Steering / radial bearing............................................. 472
5000 Electrical System............................................................. 474
5161-000 Horn.................................................................. 476
5181-000 Static strap.......................................................... 478
5190-000 Battery connector..................................................... 480
5191-000 Battery pack connector................................................ 482
5192-000 200 Amp system line contactor......................................... 484
5192-100 200/300 Amp system “EE” line contactor................................ 486
5230-000 Voltage / battery indicator........................................... 488
5290-000 Hourmeter / speedometer............................................... 490
5310-000 Start / stop switch................................................... 492
5330-000 Speed controls........................................................ 494
5390-000 Control cables / harnesses............................................ 496
5430-000 Motor power cables.................................................... 498
5460-000 Transistor panel...................................................... 500
5510-000 Micro switches........................................................ 502
5610-000 Pump contactor........................................................ 504
6000 Hydraulic System.............................................................. 506
6100-000 Hydraulic pump (Model # DM-1005)...................................... 508
6100-001 Hydraulic pump (Model # DM-1006)...................................... 510
6110-001 Hydraulic tank........................................................ 512
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 514
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 516
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 518
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 520
6125-100 Two stage mast lines.................................................. 522
6125-200 Three stage mast lines................................................ 524
6160-001 Control valve (One spool control valve)............................... 526
6160-100 Control valve (Two spool control valve)............................... 528
6170-000 Pressure / flow control valve......................................... 530
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 532
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 534
6610-100 Two stage mast lift cylinder.......................................... 536
6610-200 Three stage mast staging cylinder..................................... 538
6620-200 Three stage mast freelift cylinder.................................... 540
7000 Operating Function - Lifting Device........................................... 542
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 544
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 546
7110-100 Mast section (Two stage mast)......................................... 548
7110-200 Mast section (Three stage mast)....................................... 550
7170-001 Two stage mast lifting gear........................................... 552
7170-100 Two / three stage mast lifting gear................................... 554
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 556
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 558
7410-000 Fork assembly......................................................... 560
7420-000 Two stage mast fork carriage unit..................................... 562
7420-100 Two stage mast fork carriage unit..................................... 564
7420-200 Three stage mast fork carriage unit................................... 566
8000 Peripheral / Installation Equipment........................................... 568
9000 Options / Attachments......................................................... 570
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 572
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 574
9370-000 Warning lights / alarm................................................ 576
9390-000 Positioning equipment................................................. 578
9500-000 Extra mechanical equipment............................................ 580
9660-000 Electrical heater..................................................... 582
10000 Tools........................................................................ 584
10010-000 Electrical controllers (Handset)..................................... 586
10020-000 Special tools and lubrications....................................... 588
11000 Numerical Index.............................................................. 590
WSX Electical Truck Numerical Index............................................ 592
Back Cover......................................................................... 603
Front Cover........................................................................ 604
Parts Ordering Instructions........................................................ 606
General Information................................................................ 607
Index.............................................................................. 610
0000 Chassis....................................................................... 614
0300-000 Frame / Chassis....................................................... 616
0340-000 Inspection covers..................................................... 618
0340-100 Inspection covers (“EE” electrical box)............................... 620
0341-000 Battery compartment parts (Encloser).................................. 622
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 624
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 626
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 628
0640-000 Drivers controls (One spool valve handle)............................. 630
0640-100 Drivers controls (Two spool valve).................................... 632
0641-000 Drivers controls (Speed and direction)................................ 634
0820-001 Finger / toe guards................................................... 636
0841-000 Driver protection (Reverser).......................................... 638
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 640
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 642
1000 Motors........................................................................ 644
1750-000 Pump motor............................................................ 646
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 648
1760-001 Drive motor Serial Number 27108001 - UP............................... 650
2000 Transmission / Drive Gear..................................................... 652
2550-000 Mechanical drive gear unit............................................ 654
3000 Brake / Wheel System.......................................................... 656
3300-000 Parking brake system.................................................. 658
3360-000 Brake drum/disc assembly.............................................. 660
3530-000 Drive wheel........................................................... 662
3540-000 Support / swivel wheel................................................ 664
3550-000 Load wheels........................................................... 666
3560-000 Caster assembly....................................................... 668
4000 Steering System............................................................... 670
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 672
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 674
4111-000 Steering arm / wheel (Head)........................................... 676
4180-000 Steering / radial bearing............................................. 678
5000 Electrical System............................................................. 680
5161-000 Horn.................................................................. 682
5181-000 Static strap.......................................................... 684
5190-000 Battery connector..................................................... 686
5191-000 Battery pack connector................................................ 688
5192-000 200 Amp system line contactor......................................... 690
5192-100 300 Amp system line contactor......................................... 692
5230-000 Voltage / battery indicator........................................... 694
5290-000 Hourmeter / speedometer............................................... 696
5310-000 Start / stop switch................................................... 698
5330-000 Speed controls........................................................ 700
5390-000 Control cables / harnesses Replaced by 5390-001....................... 702
5390-001 Control cables / harnesses............................................ 704
5430-000 Motor power cables.................................................... 706
5460-000 Transistor panel...................................................... 708
5510-000 Micro switches........................................................ 710
5610-000 Pump contactor........................................................ 712
5910-000 Control circuit breaker............................................... 714
5911-000 Power circuit breaker................................................. 716
6000 Hydraulic System.............................................................. 718
6100-000 Hydraulic pump (Model # DM-1005)...................................... 720
6100-001 Hydraulic pump (Model # DM-1006)...................................... 722
6110-001 Hydraulic tank........................................................ 724
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 726
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 728
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 730
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 732
6125-100 Two stage mast lines.................................................. 734
6125-200 Three stage mast lines................................................ 736
6160-001 Control valve (One spool control valve)............................... 738
6160-100 Control valve (Two spool control valve)............................... 740
6170-000 Pressure / flow control valve......................................... 742
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 744
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 746
6610-100 Two stage mast lift cylinder.......................................... 748
6610-200 Three stage mast staging cylinder..................................... 750
6620-200 Three stage mast freelift cylinder.................................... 752
7000 Operating Function - Lifting Device........................................... 754
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 756
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 758
7110-100 Mast section (Two stage mast)......................................... 760
7110-200 Mast section (Three stage mast)....................................... 762
7170-001 Two stage mast lifting gear........................................... 764
7170-100 Two / three stage mast lifting gear................................... 766
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 768
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 770
7410-000 Fork assembly Replaced by 7410-001.................................... 772
7410-001 Fork assembly......................................................... 774
7420-000 Two stage mast fork carriage unit..................................... 776
7420-100 Two stage mast fork carriage unit..................................... 778
7420-200 Three stage mast fork carriage unit................................... 780
8000 Peripheral / Installation Equipment........................................... 782
9000 Options / Attachments......................................................... 784
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 786
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 788
9370-000 Warning lights / alarm Replaced by 9370-001........................... 790
9370-001 Warning lights / alarm................................................ 792
9390-000 Positioning equipment................................................. 794
9500-000 Extra mechanical equipment............................................ 796
9660-000 Electrical heater..................................................... 798
10000 Tools........................................................................ 800
10010-000 Electrical controllers (Handset)..................................... 802
10020-000 Special tools and lubrications....................................... 804
11000 Alphabetical/ Numerical Index................................................ 806
Alphabetical Index............................................................. 808
Numerical Index................................................................ 815
Back Cover......................................................................... 823
Front Cover........................................................................ 824
Parts Ordering Instructions........................................................ 826
General Information................................................................ 827
Index.............................................................................. 830
0000 Chassis....................................................................... 834
0300-000 Frame / Chassis....................................................... 836
0340-000 Inspection covers (Replaced be 0340-001).............................. 838
0340-001 Inspection covers..................................................... 840
0340-100 Inspection covers (“EE” electrical box)............................... 842
0341-000 WSX22 Battery compartment parts (Encloser) (Replaced by 0341-001)..... 844
0341-001 Battery compartment parts (Encloser).................................. 846
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 848
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 850
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 852
0640-000 Drivers controls (One spool valve handle)............................. 854
0640-100 Drivers controls (Two spool valve).................................... 856
0641-000 Drivers controls (Speed and direction)................................ 858
0820-001 Finger / toe guards (Replaced by 0820-002)............................ 860
0820-002 Finger / toe guards................................................... 862
0841-000 Driver protection (Reverser).......................................... 864
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 866
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 868
1000 Motors........................................................................ 870
1750-000 Pump motor............................................................ 872
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 874
1760-001 drive motor Serial Number 27108001 - UP............................... 876
2000 Transmission / Drive Gear..................................................... 878
2550-000 Mechanical drive gear unit............................................ 880
3000 Brake / Wheel System.......................................................... 882
3300-000 Parking brake system.................................................. 884
3360-000 Brake drum/disc assembly.............................................. 886
3530-000 Drive wheel........................................................... 888
3540-000 Support / swivel wheel................................................ 890
3550-000 Load wheels........................................................... 892
3560-000 Caster assembly....................................................... 894
4000 Steering System............................................................... 896
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 898
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 900
4111-000 Steering arm / wheel (Head)........................................... 902
4180-000 Steering / radial bearing............................................. 904
5000 Electrical System............................................................. 906
5161-000 Horn.................................................................. 908
5181-000 Static strap.......................................................... 910
5190-000 Battery connector..................................................... 912
5191-000 Battery pack connector................................................ 914
5192-000 200 Amp system line contactor......................................... 916
5192-100 300 Amp system line contactor (Not used on this model)................ 918
5230-000 Voltage / battery indicator........................................... 920
5290-000 Hourmeter / speedometer............................................... 922
5310-000 Start / stop switch................................................... 924
5330-000 Speed controls........................................................ 926
5390-000 Control cables / harnesses Replaced by 5390-001....................... 928
5390-001 Control cables / harnesses............................................ 930
5430-000 200 Amp system motor power cables..................................... 932
5460-000 200 Amp system transistor panel....................................... 934
5510-000 Micro switches........................................................ 936
5610-000 Pump contactor........................................................ 938
5910-000 Control circuit breaker............................................... 940
5911-000 Power circuit breaker................................................. 942
6000 Hydraulic System.............................................................. 944
6100-000 WSX22/30 Hydraulic pump (Model # DM-1005)............................. 946
6100-001 WSX40 Hydraulic pump (Model # DM-1006)................................ 948
6110-001 Hydraulic tank........................................................ 950
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 952
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 954
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 956
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 958
6125-100 Two stage mast lines.................................................. 960
6125-200 Three stage mast lines (Replace by 6125-201).......................... 962
6125-201 Three stage mast lines................................................ 964
6160-001 Control valve (One spool control valve) (Replaced by 6160-002)........ 966
6160-002 Control valve (One spool control valve)............................... 968
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)........ 970
6160-101 Control valve (Two spool control valve)............................... 972
6170-000 Pressure / flow control valve......................................... 974
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 976
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 978
6610-100 Two stage mast lift cylinder.......................................... 980
6610-200 Three stage mast staging cylinder..................................... 982
6620-200 Three stage mast freelift cylinder.................................... 984
7000 Operating Function - Lifting Device........................................... 986
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 988
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 990
7110-100 Mast section (Two stage mast)......................................... 992
7110-200 Mast section (Three stage mast)....................................... 994
7170-001 Two stage mast lifting gear........................................... 996
7170-100 Two / three stage mast lifting gear................................... 998
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................1000
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000................1002
7210-002 Sideshifter assembly Serial Number 29350001 - UP......................1004
7410-000 Fork assembly Replaced by 7410-001....................................1006
7410-001 Fork assembly.........................................................1008
7420-000 Two stage mast fork carriage unit.....................................1010
7420-100 Two stage mast fork carriage unit.....................................1012
7420-200 Three stage mast fork carriage unit...................................1014
8000 Peripheral / Installation Equipment...........................................1016
9000 Options / Attachments.........................................................1018
9100-000 Attachments (Sideshifter / auxiliary two stage mast)..................1020
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................1022
9370-000 Warning lights / alarm (Replaced by 9370-001).........................1024
9370-001 Warning lights / alarm................................................1026
9390-000 Positioning equipment.................................................1028
9500-000 Load backrest.........................................................1030
9660-000 Electrical heater.....................................................1032
10000 Tools........................................................................1034
10010-000 Electrical controllers (Handset).....................................1036
10020-000 Special tools and lubrications.......................................1038
11000 Alphabetical/ Numerical Index................................................1040
Alphabetical Index.............................................................1042
Numerical Index................................................................1050
Back Cover.........................................................................1059S.S 06/24
