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BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
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BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
308526-000 1998_July
308526-000 1998_November
308526-000 1999_October
308526-000 2001_August
308526-000 2002_January
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Description
BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
Language : English
Pages : 1059
Downloadable : Yes
File Type : PDF
308526-000 1998_July
308526-000 1998_November
308526-000 1999_October
308526-000 2001_August
308526-000 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
WSX22_30_40 Master Welcome............................................................. 1
308526-000 1998_July................................................................... 2
Front Cover........................................................................ 2
Parts Ordering Instructions........................................................ 3
Field Modifications................................................................ 3
General Information................................................................ 4
Table of Contents.................................................................. 7
0000 - Chassis..................................................................... 12
0300-000 Frame/Chassis......................................................... 14
0340-000 Inspection Covers..................................................... 16
0340-100 Inspection Covers ("EE" Electrical Box)............................... 18
0341-000 Battery Compartment Parts (Encloser).................................. 20
0390-000 Battery Compartment Parts (7 in. [178 mm] Battery).................... 22
0390-100 Battery Compartment Parts (9 in. [229 mm] Battery).................... 24
0390-200 Battery Compartment Parts (13.3 in. [338 mm] Battery)................. 26
0640-000 Drivers Controls (One Spool Valve Handle)............................. 28
0640-100 Drivers Controls (Two Spool Valve).................................... 30
0641-000 Drivers Controls (Speed and Direction)................................ 32
0820-001 Finger/Toe Guards..................................................... 34
0841-000 Driver Protection (Reverser).......................................... 36
0850-000 Signs, Warnings....................................................... 38
1000 - Motor....................................................................... 40
1750-000 Pump Motor............................................................ 42
1760-000 Drive Motor Serial Number 25268000 - 27108000......................... 44
1760-001 Drive Motor Serial Number 27108001 - UP............................... 46
2000 - Transmission/Drive Gear..................................................... 48
2550-000 Mechanical Drive Gear Unit............................................ 50
3000 - Brake/Wheel System.......................................................... 52
3300-000 Parking Brake System.................................................. 54
3360-000 Brake Drum/Disc Assembly.............................................. 56
3530-000 Drive Wheel........................................................... 58
3540-000 Support/Swivel Wheel.................................................. 60
3550-000 Load Wheels........................................................... 62
3560-000 Caster Assembly....................................................... 64
4000 - Steering System............................................................. 66
4110-000 Steering Arm/Wheel (Tiller Arm) Serial Number 25268000 - 27323100..... 68
4110-001 Steering Arm/Wheel (Tiller Arm) Serial Number 27324000 - UP........... 70
4111-000 Steering Arm/Wheel (Control Head Assembly)............................ 72
4180-000 Steering/Radial Bearing............................................... 74
5000 - Electrical System........................................................... 76
5161-000 Horn.................................................................. 78
5181-000 Static Strap.......................................................... 80
5190-000 Battery Connector..................................................... 82
5191-000 Battery Pack Connector................................................ 84
5192-000 200 Amp System Line Contactor......................................... 86
5192-100 200/300 Amp System "EE" Line Contactor................................ 88
5230-000 Voltage/Battery Indicator............................................. 90
5290-000 Hourmeter/Speedometer................................................. 92
5310-000 Start/Stop Switch..................................................... 94
5330-000 Speed Controls........................................................ 96
5390-000 Control Cables/ Harnesses............................................. 98
5430-000 Motor Power Cables.................................................... 100
5460-000 Transistor Panel...................................................... 102
5510-000 Micro Switches........................................................ 104
5610-000 Pump Contactor........................................................ 106
6000 - Hydraulic System............................................................ 108
6100-000 Hydraulic Pump (Model # DM-1005)...................................... 110
6100-001 Hydraulic Pump (Model # DM-1006)...................................... 112
6110-001 Hydraulic Tank........................................................ 114
6120-001 Hoses, Pipes, Connections, Mounting Points (One Spool Valve).......... 116
6120-100 Hoses, Pipes, Connections, Mounting Points (Two Spool Valve).......... 118
6125-002 Two Stage Mast Lines (Serial Number 25268000 - 28163000).............. 120
6125-003 Two Stage Mast Lines (Serial Number 28163001 - UP).................... 122
6125-100 Two Stage Mast Lines.................................................. 124
6125-200 Three Stage Mast Lines................................................ 126
6160-001 Control Valve (One Spool Control Valve)............................... 128
6160-100 Control Valve (Two Spool Control Valve)............................... 130
6170-000 Pressure/Flow Control Valve........................................... 132
6610-000 Two Stage Mast Lift Cylinder (Serial Number 25268-000 - 28163000)..... 134
6610-001 Two Stage Mast Lift Cylinder (Serial Number 28163001 - UP)............ 136
6610-100 Two Stage Mast Lift Cylinder.......................................... 138
6610-200 Three Stage Mast Staging Cylinder..................................... 140
6620-200 Three Stage Mast Freelift Cylinder.................................... 142
7000 - Operating Function - Lifting Device......................................... 144
7110-000 Mast Section (Two Stage Mast) (Serial Number 25268000 - 28163000)..... 146
7110-001 Mast Section (Two Stage Mast) (Serial Number 28163001 - UP)........... 148
7110-100 Mast Section (Two Stage Mast)......................................... 150
7110-200 Mast Section (Three Stage Mast)....................................... 152
7170-001 Two Stage Mast Lifting Gear........................................... 154
7170-100 Two/Three Stage Mast Lifting Gear..................................... 156
7210-000 Sideshifter Assembly (Serial Number 25268000-28077001)................ 158
7210-001 Sideshifter Assembly (Serial Number 28077002 - UP).................... 160
7410-000 Fork Assembly......................................................... 162
7420-000 Two Stage Mast Fork Carriage Unit..................................... 164
7420-100 Two Stage Mast Fork Carriage Unit..................................... 166
7420-200 Three Stage Mast Fork Carriage Unit................................... 168
8000 - Peripheral/Installation Equipment........................................... 170
9000 - Options/Attachments......................................................... 172
9100-000 Attachments (Sideshifter/Auxiliary Two Stage Mast).................... 174
9100-100 Attachments (Sideshifter/Auxiliary Three Stage Mast).................. 176
9370-000 Warning Lights/Alarm.................................................. 178
9390-000 Positioning Equipment................................................. 180
9500-000 Extra Mechanical Equipment............................................ 182
9660-000 Electrical Heater..................................................... 184
10000 - Tools...................................................................... 186
10010-00 Electrical Controllers (Handset)...................................... 188
10020-00 Special Tools and Lubrications........................................ 190
Back Cover......................................................................... 193
308526-000 1998_November............................................................... 194
Front Cover........................................................................ 194
Parts Ordering Instructions........................................................ 195
General Information................................................................ 196
Index.............................................................................. 199
0000 Chassis....................................................................... 204
0300-000 Frame / Chassis....................................................... 206
0340-000 Inspection covers..................................................... 208
0340-100 Inspection covers (“EE” electrical box)............................... 210
0341-000 Battery compartment parts (Encloser).................................. 212
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 214
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 216
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 218
0640-000 Drivers controls (One spool valve handle)............................. 220
0640-100 Drivers controls (Two spool valve).................................... 222
0641-000 Drivers controls (Speed and direction)................................ 224
0820-001 Finger / toe guards................................................... 226
0841-000 Driver protection (Reverser).......................................... 228
0850-000 Signs, warnings....................................................... 230
1000 Motors........................................................................ 232
1750-000 Pump motor............................................................ 234
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 236
1760-001 Drive motor Serial Number 27108001 - UP............................... 238
2000 Transmission/Drive Gear....................................................... 240
2550-000 Mechanical drive gear unit............................................ 242
3000 Brake/Wheel System............................................................ 244
3300-000 Parking brake system.................................................. 246
3360-000 Brake drum / disc assembly............................................ 248
3530-000 Drive wheel........................................................... 250
3540-000 Support / swivel wheel................................................ 252
3550-000 Load wheels........................................................... 254
3560-000 Caster assembly....................................................... 256
4000 Steering System............................................................... 258
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 260
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 262
4111-000 Steering arm / wheel (Control head assembly).......................... 264
4180-000 Steering / radial bearing............................................. 266
5000 Electrical System............................................................. 268
5161-000 Horn.................................................................. 270
5181-000 Static strap.......................................................... 272
5190-000 Battery connector..................................................... 274
5191-000 Battery pack connector................................................ 276
5192-000 200 Amp system line contactor......................................... 278
5192-100 200/300 Amp system “EE” line contactor................................ 280
5230-000 Voltage / battery indicator........................................... 282
5290-000 Hourmeter / speedometer............................................... 284
5310-000 Start / stop switch................................................... 286
5330-000 Speed controls........................................................ 288
5390-000 Control cables / harnesses............................................ 290
5430-000 Motor power cables.................................................... 292
5460-000 Transistor panel...................................................... 294
5510-000 Micro switches........................................................ 296
5610-000 Pump contactor........................................................ 298
6000 Hydraulic System.............................................................. 300
6100-000 Hydraulic pump (Model # DM-1005)...................................... 302
6100-001 Hydraulic pump (Model # DM-1006)...................................... 304
6110-001 Hydraulic tank........................................................ 306
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 308
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 310
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 312
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 314
6125-100 Two stage mast lines.................................................. 316
6125-200 Three stage mast lines................................................ 318
6160-001 Control valve (One spool control valve)............................... 320
6160-100 Control valve (Two spool control valve)............................... 322
6170-000 Pressure / flow control valve......................................... 324
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 326
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 328
6610-100 Two stage mast lift cylinder.......................................... 330
6610-200 Three stage mast staging cylinder..................................... 332
6620-200 Three stage mast freelift cylinder.................................... 334
7000 Operating Function - Lifting Device........................................... 336
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 338
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 340
7110-100 Mast section (Two stage mast)......................................... 342
7110-200 Mast section (Three stage mast)....................................... 344
7170-001 Two stage mast lifting gear........................................... 346
7170-100 Two / three stage mast lifting gear................................... 348
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 350
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 352
7410-000 Fork assembly......................................................... 354
7420-000 Two stage mast fork carriage unit..................................... 356
7420-100 Two stage mast fork carriage unit..................................... 358
7420-200 Three stage mast fork carriage unit................................... 360
8000 Peripheral/Installation Equipment............................................. 362
9000 Options/Attachments........................................................... 364
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 366
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 368
9370-000 Warning lights / alarm................................................ 370
9390-000 Positioning equipment................................................. 372
9500-000 Extra mechanical equipment............................................ 374
9660-000 Electrical heater..................................................... 376
10000 Tools........................................................................ 378
10010-00 Electrical controllers (Handset)...................................... 380
10020-00 Special tools and lubrications........................................ 382
Numerical Index.................................................................... 384
Back Cover......................................................................... 397
308526-000 1999_October................................................................ 398
Front Cover........................................................................ 398
Parts Ordering Instructions........................................................ 400
General Information................................................................ 401
Index.............................................................................. 405
0000 Chassis....................................................................... 410
0300-000 Frame / Chassis....................................................... 412
0340-000 Inspection covers..................................................... 414
0340-100 Inspection covers (“EE” electrical box)............................... 416
0341-000 Battery compartment parts (Encloser).................................. 418
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 420
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 422
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 424
0640-000 Drivers controls (One spool valve handle)............................. 426
0640-100 Drivers controls (Two spool valve).................................... 428
0641-000 Drivers controls (Speed and direction)................................ 430
0820-001 Finger / toe guards................................................... 432
0841-000 Driver protection (Reverser).......................................... 434
0850-000 Signs, warnings....................................................... 436
1000 Motors........................................................................ 438
1750-000 Pump motor............................................................ 440
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 442
1760-001 Drive motor Serial Number 27108001 - UP............................... 444
2000 Transmission / Drive Gear..................................................... 446
2550-000 Mechanical drive gear unit............................................ 448
3000 Brake / Wheel System.......................................................... 450
3300-000 Parking brake system.................................................. 452
3360-000 Brake drum / disc assembly............................................ 454
3530-000 Drive wheel........................................................... 456
3540-000 Support / swivel wheel................................................ 458
3550-000 Load wheels........................................................... 460
3560-000 Caster assembly....................................................... 462
4000 Steering System............................................................... 464
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 466
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 468
4111-000 Steering arm / wheel (Control head assembly).......................... 470
4180-000 Steering / radial bearing............................................. 472
5000 Electrical System............................................................. 474
5161-000 Horn.................................................................. 476
5181-000 Static strap.......................................................... 478
5190-000 Battery connector..................................................... 480
5191-000 Battery pack connector................................................ 482
5192-000 200 Amp system line contactor......................................... 484
5192-100 200/300 Amp system “EE” line contactor................................ 486
5230-000 Voltage / battery indicator........................................... 488
5290-000 Hourmeter / speedometer............................................... 490
5310-000 Start / stop switch................................................... 492
5330-000 Speed controls........................................................ 494
5390-000 Control cables / harnesses............................................ 496
5430-000 Motor power cables.................................................... 498
5460-000 Transistor panel...................................................... 500
5510-000 Micro switches........................................................ 502
5610-000 Pump contactor........................................................ 504
6000 Hydraulic System.............................................................. 506
6100-000 Hydraulic pump (Model # DM-1005)...................................... 508
6100-001 Hydraulic pump (Model # DM-1006)...................................... 510
6110-001 Hydraulic tank........................................................ 512
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 514
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 516
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 518
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 520
6125-100 Two stage mast lines.................................................. 522
6125-200 Three stage mast lines................................................ 524
6160-001 Control valve (One spool control valve)............................... 526
6160-100 Control valve (Two spool control valve)............................... 528
6170-000 Pressure / flow control valve......................................... 530
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 532
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 534
6610-100 Two stage mast lift cylinder.......................................... 536
6610-200 Three stage mast staging cylinder..................................... 538
6620-200 Three stage mast freelift cylinder.................................... 540
7000 Operating Function - Lifting Device........................................... 542
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 544
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 546
7110-100 Mast section (Two stage mast)......................................... 548
7110-200 Mast section (Three stage mast)....................................... 550
7170-001 Two stage mast lifting gear........................................... 552
7170-100 Two / three stage mast lifting gear................................... 554
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 556
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 558
7410-000 Fork assembly......................................................... 560
7420-000 Two stage mast fork carriage unit..................................... 562
7420-100 Two stage mast fork carriage unit..................................... 564
7420-200 Three stage mast fork carriage unit................................... 566
8000 Peripheral / Installation Equipment........................................... 568
9000 Options / Attachments......................................................... 570
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 572
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 574
9370-000 Warning lights / alarm................................................ 576
9390-000 Positioning equipment................................................. 578
9500-000 Extra mechanical equipment............................................ 580
9660-000 Electrical heater..................................................... 582
10000 Tools........................................................................ 584
10010-000 Electrical controllers (Handset)..................................... 586
10020-000 Special tools and lubrications....................................... 588
11000 Numerical Index.............................................................. 590
WSX Electical Truck Numerical Index............................................ 592
Back Cover......................................................................... 603
308526-000 2001_August................................................................. 604
Front Cover........................................................................ 604
Parts Ordering Instructions........................................................ 606
General Information................................................................ 607
Index.............................................................................. 610
0000 Chassis....................................................................... 614
0300-000 Frame / Chassis....................................................... 616
0340-000 Inspection covers..................................................... 618
0340-100 Inspection covers (“EE” electrical box)............................... 620
0341-000 Battery compartment parts (Encloser).................................. 622
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 624
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 626
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 628
0640-000 Drivers controls (One spool valve handle)............................. 630
0640-100 Drivers controls (Two spool valve).................................... 632
0641-000 Drivers controls (Speed and direction)................................ 634
0820-001 Finger / toe guards................................................... 636
0841-000 Driver protection (Reverser).......................................... 638
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 640
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 642
1000 Motors........................................................................ 644
1750-000 Pump motor............................................................ 646
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 648
1760-001 Drive motor Serial Number 27108001 - UP............................... 650
2000 Transmission / Drive Gear..................................................... 652
2550-000 Mechanical drive gear unit............................................ 654
3000 Brake / Wheel System.......................................................... 656
3300-000 Parking brake system.................................................. 658
3360-000 Brake drum/disc assembly.............................................. 660
3530-000 Drive wheel........................................................... 662
3540-000 Support / swivel wheel................................................ 664
3550-000 Load wheels........................................................... 666
3560-000 Caster assembly....................................................... 668
4000 Steering System............................................................... 670
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 672
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 674
4111-000 Steering arm / wheel (Head)........................................... 676
4180-000 Steering / radial bearing............................................. 678
5000 Electrical System............................................................. 680
5161-000 Horn.................................................................. 682
5181-000 Static strap.......................................................... 684
5190-000 Battery connector..................................................... 686
5191-000 Battery pack connector................................................ 688
5192-000 200 Amp system line contactor......................................... 690
5192-100 300 Amp system line contactor......................................... 692
5230-000 Voltage / battery indicator........................................... 694
5290-000 Hourmeter / speedometer............................................... 696
5310-000 Start / stop switch................................................... 698
5330-000 Speed controls........................................................ 700
5390-000 Control cables / harnesses Replaced by 5390-001....................... 702
5390-001 Control cables / harnesses............................................ 704
5430-000 Motor power cables.................................................... 706
5460-000 Transistor panel...................................................... 708
5510-000 Micro switches........................................................ 710
5610-000 Pump contactor........................................................ 712
5910-000 Control circuit breaker............................................... 714
5911-000 Power circuit breaker................................................. 716
6000 Hydraulic System.............................................................. 718
6100-000 Hydraulic pump (Model # DM-1005)...................................... 720
6100-001 Hydraulic pump (Model # DM-1006)...................................... 722
6110-001 Hydraulic tank........................................................ 724
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 726
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 728
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 730
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 732
6125-100 Two stage mast lines.................................................. 734
6125-200 Three stage mast lines................................................ 736
6160-001 Control valve (One spool control valve)............................... 738
6160-100 Control valve (Two spool control valve)............................... 740
6170-000 Pressure / flow control valve......................................... 742
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 744
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 746
6610-100 Two stage mast lift cylinder.......................................... 748
6610-200 Three stage mast staging cylinder..................................... 750
6620-200 Three stage mast freelift cylinder.................................... 752
7000 Operating Function - Lifting Device........................................... 754
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 756
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 758
7110-100 Mast section (Two stage mast)......................................... 760
7110-200 Mast section (Three stage mast)....................................... 762
7170-001 Two stage mast lifting gear........................................... 764
7170-100 Two / three stage mast lifting gear................................... 766
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 768
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 770
7410-000 Fork assembly Replaced by 7410-001.................................... 772
7410-001 Fork assembly......................................................... 774
7420-000 Two stage mast fork carriage unit..................................... 776
7420-100 Two stage mast fork carriage unit..................................... 778
7420-200 Three stage mast fork carriage unit................................... 780
8000 Peripheral / Installation Equipment........................................... 782
9000 Options / Attachments......................................................... 784
9100-000 Attachments (Sideshifter / auxiliary two stage mast).................. 786
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................ 788
9370-000 Warning lights / alarm Replaced by 9370-001........................... 790
9370-001 Warning lights / alarm................................................ 792
9390-000 Positioning equipment................................................. 794
9500-000 Extra mechanical equipment............................................ 796
9660-000 Electrical heater..................................................... 798
10000 Tools........................................................................ 800
10010-000 Electrical controllers (Handset)..................................... 802
10020-000 Special tools and lubrications....................................... 804
11000 Alphabetical/ Numerical Index................................................ 806
Alphabetical Index............................................................. 808
Numerical Index................................................................ 815
Back Cover......................................................................... 823
308526-000 2002_January................................................................ 824
Front Cover........................................................................ 824
Parts Ordering Instructions........................................................ 826
General Information................................................................ 827
Index.............................................................................. 830
0000 Chassis....................................................................... 834
0300-000 Frame / Chassis....................................................... 836
0340-000 Inspection covers (Replaced be 0340-001).............................. 838
0340-001 Inspection covers..................................................... 840
0340-100 Inspection covers (“EE” electrical box)............................... 842
0341-000 WSX22 Battery compartment parts (Encloser) (Replaced by 0341-001)..... 844
0341-001 Battery compartment parts (Encloser).................................. 846
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 848
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 850
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 852
0640-000 Drivers controls (One spool valve handle)............................. 854
0640-100 Drivers controls (Two spool valve).................................... 856
0641-000 Drivers controls (Speed and direction)................................ 858
0820-001 Finger / toe guards (Replaced by 0820-002)............................ 860
0820-002 Finger / toe guards................................................... 862
0841-000 Driver protection (Reverser).......................................... 864
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 866
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 868
1000 Motors........................................................................ 870
1750-000 Pump motor............................................................ 872
1760-000 Drive motor Serial Number 25268000 - 27108000......................... 874
1760-001 drive motor Serial Number 27108001 - UP............................... 876
2000 Transmission / Drive Gear..................................................... 878
2550-000 Mechanical drive gear unit............................................ 880
3000 Brake / Wheel System.......................................................... 882
3300-000 Parking brake system.................................................. 884
3360-000 Brake drum/disc assembly.............................................. 886
3530-000 Drive wheel........................................................... 888
3540-000 Support / swivel wheel................................................ 890
3550-000 Load wheels........................................................... 892
3560-000 Caster assembly....................................................... 894
4000 Steering System............................................................... 896
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 898
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 900
4111-000 Steering arm / wheel (Head)........................................... 902
4180-000 Steering / radial bearing............................................. 904
5000 Electrical System............................................................. 906
5161-000 Horn.................................................................. 908
5181-000 Static strap.......................................................... 910
5190-000 Battery connector..................................................... 912
5191-000 Battery pack connector................................................ 914
5192-000 200 Amp system line contactor......................................... 916
5192-100 300 Amp system line contactor (Not used on this model)................ 918
5230-000 Voltage / battery indicator........................................... 920
5290-000 Hourmeter / speedometer............................................... 922
5310-000 Start / stop switch................................................... 924
5330-000 Speed controls........................................................ 926
5390-000 Control cables / harnesses Replaced by 5390-001....................... 928
5390-001 Control cables / harnesses............................................ 930
5430-000 200 Amp system motor power cables..................................... 932
5460-000 200 Amp system transistor panel....................................... 934
5510-000 Micro switches........................................................ 936
5610-000 Pump contactor........................................................ 938
5910-000 Control circuit breaker............................................... 940
5911-000 Power circuit breaker................................................. 942
6000 Hydraulic System.............................................................. 944
6100-000 WSX22/30 Hydraulic pump (Model # DM-1005)............................. 946
6100-001 WSX40 Hydraulic pump (Model # DM-1006)................................ 948
6110-001 Hydraulic tank........................................................ 950
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......... 952
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......... 954
6125-002 Two stage mast lines Serial Number 25268000 - 28163000................ 956
6125-003 Two stage mast lines Serial Number 28163001 - UP...................... 958
6125-100 Two stage mast lines.................................................. 960
6125-200 Three stage mast lines (Replace by 6125-201).......................... 962
6125-201 Three stage mast lines................................................ 964
6160-001 Control valve (One spool control valve) (Replaced by 6160-002)........ 966
6160-002 Control valve (One spool control valve)............................... 968
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)........ 970
6160-101 Control valve (Two spool control valve)............................... 972
6170-000 Pressure / flow control valve......................................... 974
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 976
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 978
6610-100 Two stage mast lift cylinder.......................................... 980
6610-200 Three stage mast staging cylinder..................................... 982
6620-200 Three stage mast freelift cylinder.................................... 984
7000 Operating Function - Lifting Device........................................... 986
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000....... 988
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP............. 990
7110-100 Mast section (Two stage mast)......................................... 992
7110-200 Mast section (Three stage mast)....................................... 994
7170-001 Two stage mast lifting gear........................................... 996
7170-100 Two / three stage mast lifting gear................................... 998
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................1000
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000................1002
7210-002 Sideshifter assembly Serial Number 29350001 - UP......................1004
7410-000 Fork assembly Replaced by 7410-001....................................1006
7410-001 Fork assembly.........................................................1008
7420-000 Two stage mast fork carriage unit.....................................1010
7420-100 Two stage mast fork carriage unit.....................................1012
7420-200 Three stage mast fork carriage unit...................................1014
8000 Peripheral / Installation Equipment...........................................1016
9000 Options / Attachments.........................................................1018
9100-000 Attachments (Sideshifter / auxiliary two stage mast)..................1020
9100-100 Attachments (Sideshifter / auxiliary three stage mast)................1022
9370-000 Warning lights / alarm (Replaced by 9370-001).........................1024
9370-001 Warning lights / alarm................................................1026
9390-000 Positioning equipment.................................................1028
9500-000 Load backrest.........................................................1030
9660-000 Electrical heater.....................................................1032
10000 Tools........................................................................1034
10010-000 Electrical controllers (Handset).....................................1036
10020-000 Special tools and lubrications.......................................1038
11000 Alphabetical/ Numerical Index................................................1040
Alphabetical Index.............................................................1042
Numerical Index................................................................1050
Back Cover.........................................................................1059DESCRIPTION:
BT PRIME MOVER WSX22/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
