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BT Prime-Mover WSX22/30/40 Operator’s Manual – PDF
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Description
BT Prime-Mover WSX22/30/40 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover WSX22/30/40 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 437
Downloadable : Yes
File Type : PDF
304957-000 1996_July
304957-000 1996_October
304957-000 1998_January
304957-000 1998_October
804957-001 2001_December
304957-002 2002_July
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover WSX22/30/40 Operator’s Manual – PDF DOWNLOAD
Front Cover...................................................................... 2 Important Notice................................................................. 3 Before Operating the Unit.................................................... 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.............................................................. 8 Operator......................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications...................................................... 10 Operator Training............................................................ 11 Operator Responsibility...................................................... 11 When a Powered Industrial Truck is Traveling................................. 13 Loading...................................................................... 14 Operator Prechecks and Inspection............................................ 15 Data Plate and Decals............................................................ 16 Keep Windshield Clean........................................................ 17 Keep Hands Clear............................................................. 17 Keep Away from Forks......................................................... 17 Operating Warnings........................................................... 18 Raise and Lower Decal........................................................ 18 Auxiliary Control Decals (optional).......................................... 19 Warning Decals............................................................... 19 Controls and Equipment........................................................... 20 The Control Handle........................................................... 20 Raise Switch............................................................. 21 Lower Switch............................................................. 21 Horn Switch.............................................................. 21 Reverser Switch.......................................................... 21 Direction and Speed...................................................... 21 Component Identification..................................................... 22 Key Switch................................................................... 23 Emergency Disconnect Button.................................................. 23 Brake Control................................................................ 24 Braking Using Plugging Function.............................................. 24 Hourmeter (optional)......................................................... 25 Battery Discharge Indicator/Hourmeter (optional)............................. 25 BDI/Hourmeter with Lift Interrupt (optional)................................. 25 Auxiliary Hydraulic Control Levers........................................... 26 Lift/Lower Control........................................................... 26 Sideshifter/Auxiliary Control (optional)..................................... 26 Before Operation Inspection...................................................... 27 Operation........................................................................ 31 Stopping Unit................................................................ 31 Parking.......................................................................... 32 Battery Retainment/Care.......................................................... 33 Adding Water................................................................. 34 Terminals & Cable Connections................................................ 34 Specifications and Lubrications.................................................. 35 Service Intervals................................................................ 36 Field Modifications.............................................................. 37 Recycling/Discarding............................................................. 38 Discarding the Battery....................................................... 38 Scrapping the Truck.......................................................... 38 Chassis.................................................................. 38 Hydraulic System......................................................... 39 Electrical System........................................................ 39 Back Cover....................................................................... 41 Front Cover...................................................................... 42 Important Notice................................................................. 43 Foreword......................................................................... 44 Table of Contents................................................................ 45 Drive Safely..................................................................... 46 Introduction..................................................................... 47 To New BT Prime-Mover Owners................................................. 47 Preliminary Service.............................................................. 48 Operator......................................................................... 49 Operating Practices.............................................................. 50 Operating Rules and Instructions............................................. 50 Operator Qualifications.................................................. 50 Operator Training........................................................ 51 Operator Responsibility.................................................. 51 When a Powered Industrial Truck is Traveling............................. 53 Loading.................................................................. 54 Operator Prechecks and Inspection........................................ 55 Data Plate and Decals............................................................ 56 Keep Windshield Clean........................................................ 57 Keep Hands Clear............................................................. 57 Keep Away From Forks......................................................... 57 Operating Warnings........................................................... 58 Raise and Lower Decal........................................................ 58 Auxiliary Control Decals (optional).......................................... 59 Warning Decals............................................................... 59 Controls and Equipment........................................................... 60 The Control Handle........................................................... 60 Raise Switch............................................................. 61 Lower Switch............................................................. 61 Horn Switch.............................................................. 61 Reverser Switch.......................................................... 61 Direction and Speed...................................................... 61 Component Identification..................................................... 62 Key Switch................................................................... 63 Emergency Disconnect Button.................................................. 63 Brake Control................................................................ 64 Braking Using Plugging Function.............................................. 64 Battery Discharge Indicator/Hourmeter Dash Display........................... 65 Hourmeter (optional)......................................................... 65 Battery Discharge Indicator/Hourmeter (optional)............................. 65 BDI/Hourmeter with Lift Interrupt (optional)................................. 65 Auxiliary Hydraulic Control Levers........................................... 66 Lift/Lower Control....................................................... 66 Sideshifter/Auxiliary Control (optional)................................. 66 Before Operation Inspection...................................................... 67 Operation........................................................................ 71 Stopping Unit................................................................ 71 Parking.......................................................................... 72 Battery Retainment/Care.......................................................... 73 Adding Water................................................................. 74 Terminals & Cable Connections................................................ 74 Specifications and Lubrications.................................................. 75 Service Intervals................................................................ 76 Field Modifications.............................................................. 77 Recycling/Discarding............................................................. 78 Discarding the Battery....................................................... 78 Scrapping the Truck.......................................................... 78 Chassis.................................................................. 78 Hydraulic System......................................................... 79 Electrical System........................................................ 79 Back Cover....................................................................... 81 Front Cover...................................................................... 82 Operator's Warning............................................................... 83 Before Operating the Truck................................................... 83 Foreword......................................................................... 84 Table of Contents................................................................ 85 Safety Regulations............................................................... 87 Warning Symbols.............................................................. 87 Warning Levels............................................................... 87 Prohibitory Symbols.......................................................... 88 Ordinance Symbols............................................................ 88 General Safety Regulations................................................... 89 Control.................................................................. 89 Operating the Truck...................................................... 90 Operator's Responsibility................................................ 91 Working Area............................................................. 92 Driving and Conduct while Driving........................................ 93 Handling Loads........................................................... 96 Parking the Truck........................................................ 97 Handling the Battery..................................................... 98 Maintenance and Repair................................................... 99 Warning and Information Signs....................................................100 Warning Decals...............................................................101 Presentation of Truck............................................................102 Application Area for BT's Trucks.............................................103 Prohibited Applications for BT's Trucks......................................103 Truck Data...................................................................104 WSX22 Truck Dimensions.......................................................105 WSX30 Truck Dimensions.......................................................106 WSX40 Truck Dimensions.......................................................107 Data Plate...................................................................108 U.L. Construction Type.......................................................109 Presentation of Main Components..................................................110 Controls and Instruments.........................................................113 Control Handle...............................................................113 Control for Raising the Forks............................................114 Control for Lowering the Forks...........................................114 Travel Direction Selector and Speed Control..............................115 Horn.....................................................................115 Reverser Switch..........................................................116 Steering Control Handle/Brake Control........................................117 Parking Brake (B1).......................................................117 Travel Brake (B2)........................................................117 Braking Using Plugging Function..............................................118 Dash Panel Layout............................................................119 Key Switch (toggle switch)...............................................119 Emergency Disconnect Switch..............................................119 BDI/Hourmeter with Travel Interrupt......................................120 Battery Discharge Indicator (BDI)........................................120 Hourmeter................................................................121 Mast Function Control Lever..................................................122 Control for Raise/Lower Using Control Lever..................................122 Fork Function Control Lever (optional).......................................123 Control for Sideshifting Forks (optional)....................................123 Control for Auxiliary Fork Function (optional)...............................123 Driving..........................................................................124 Starting the Truck...........................................................125 Braking......................................................................127 Steering.....................................................................129 Parking the Truck............................................................129 Transporting Loads...............................................................130 General Information..........................................................130 Collecting a Load............................................................133 Leaving a Load...............................................................134 Battery..........................................................................135 Type of Battery..............................................................135 Changing the Battery.........................................................135 Charging the Battery.........................................................137 General Prohibition..........................................................137 Pre-Charging.................................................................138 During Charging..............................................................138 After Charging...............................................................139 Battery Maintenance..........................................................140 Daily Service/Safety Checks......................................................142 Special Equipment............................................................145 Maintenance......................................................................146 General Information..........................................................146 Safety Regulations with Maintenance Work.....................................146 Other Service and Repair Work................................................149 Cleaning and Washing.........................................................150 General..................................................................150 External Cleaning........................................................150 Cleaning the Motor Compartment...........................................150 Electrical Components....................................................151 Maintenance Chart............................................................152 Lubrication Chart............................................................156 Approved Oils and Grease.....................................................157 Transporting and Storing the Truck...............................................158 Truck's Dimensions and Weight................................................158 Lifting the Truck............................................................158 Towing and Transporting a Disabled Truck.....................................159 Storing the Truck............................................................160 Battery..................................................................160 Hydraulic System.........................................................160 Drive Unit...............................................................160 Starting After a Period of Disuse............................................160 Recycling/Discarding.............................................................161 Discarding the Battery.......................................................161 Scrapping the Truck..........................................................161 Chassis..................................................................161 Hydraulic System.........................................................162 Electrical System........................................................162 Back Cover.......................................................................163 Front Cover......................................................................164 Operator's Warning...............................................................165 Foreword.........................................................................166 Table of Contents................................................................167 Safety Regulations...............................................................169 Warning Symbols..............................................................169 Prohibitory Symbols..........................................................170 Ordinance Symbols............................................................170 General Safety Regulations...................................................171 Control..................................................................171 Operating the Truck......................................................172 Operator's Responsibility................................................173 Working Area.............................................................174 Driving and Conduct While Driving........................................175 Handling Loads...........................................................178 Parking the Truck........................................................179 Handling the Battery.....................................................180 Maintenance and Repair...................................................181 Warning and Information Signs....................................................182 Warning Decals...............................................................183 Presentation of Truck............................................................184 Application Area for BT's Trucks.............................................185 Prohibited Applications for BT's Trucks......................................185 Truck Data...................................................................186 Truck Dimensions.............................................................187 Data Plate...................................................................190 UL Construction Type.........................................................191 Presentation of Main Components..................................................192 Controls and Instruments.........................................................195 Control Handle...............................................................195 Control for Raising the Forks............................................196 Control for Lowering the Forks...........................................196 Travel Direction Selector and Speed Control..............................197 Horn.....................................................................197 Reverser Switch..........................................................198 Steering Control Handle/Brake Control........................................199 Parking Brake (B1).......................................................199 Travel Brake (B2)........................................................199 Braking Using Plugging Function..........................................200 Dash Panel Layout............................................................201 Key Switch...............................................................201 Emergency Disconnect Switch..............................................201 BDI/Hourmeter with Travel Interrupt......................................202 Battery Discharge Indicator..............................................202 Hourmeter................................................................203 Mast Function Control Lever..................................................204 Control for Raise/Lower Using Control Lever..................................204 Fork Function Control Lever..................................................205 Control for Sideshifting Forks...............................................205 Control for Auxiliary Fork Function..........................................205 Driving..........................................................................206 Starting the Truck...........................................................207 Braking......................................................................209 Steering.....................................................................211 Parking the Truck............................................................211 Transporting Loads...............................................................212 General Information..........................................................212 Collecting a Load............................................................215 Leaving a Load...............................................................216 Battery..........................................................................217 Type of Battery..............................................................217 Changing the Battery.........................................................217 Charging the Battery.........................................................219 General Prohibition......................................................219 Pre-charging.............................................................220 During Charging..........................................................220 After Charging...........................................................221 Battery Maintenance..........................................................222 Each Week................................................................222 Each Month...............................................................223 Daily Service/Safety Checks......................................................224 Special Equipment............................................................227 Maintenance......................................................................228 General Information..........................................................228 Safety Regulations with Maintenance Work.....................................228 Maintenance Work that can be Carried out by You..............................231 Maintenance Work that may be Carried out by Trained Maintenance Personnel....231 Other Service and Repair Work................................................231 Cleaning and Washing.........................................................232 General..................................................................232 External Cleaning........................................................232 Cleaning the Motor Compartment...........................................232 Electrical Components....................................................233 Maintenance Chart............................................................234 Lubrication Chart............................................................238 Approved Oils and Grease.....................................................239 Transporting and Storing the Truck...............................................240 Truck's Dimensions and Weight................................................240 Lifting the Truck............................................................240 Towing and Transporting a Disabled Truck.....................................241 Storing the Truck............................................................242 Battery..................................................................242 Hydraulic System.........................................................242 Drive Unit...............................................................242 Starting After a Period of Disuse........................................242 Recycling/Discarding.............................................................243 Discarding the Battery.......................................................243 Scrapping the Truck..........................................................243 Chassis..................................................................243 Hydraulic System.........................................................244 Electrical System........................................................244 Back Cover.......................................................................245 Front Cover......................................................................246 Operator’s Warning...............................................................248 Before operating the truck:..................................................248 Foreword.........................................................................249 Standard Compliance..........................................................250 Safety regulations symbols.......................................................254 Warning symbols..............................................................254 Warning levels...........................................................254 Prohibitory symbols..........................................................255 Ordinance symbols............................................................255 General safety regulations...................................................256 Control..................................................................256 Operating the truck......................................................257 Operator’s responsibility................................................258 Working area.............................................................259 Driving and conduct while driving........................................260 Handling loads...........................................................263 Parking the truck........................................................264 Handling the battery.....................................................265 Maintenance and repair...................................................266 Warning and information decals...................................................267 WSX 22 “EE” battery decals...................................................268 Warning decals...............................................................268 Presentation of truck............................................................269 Application area for BT Prime-Mover’s trucks.................................270 Prohibited applications for BT Prime-Mover’s trucks..........................270 Truck data...................................................................271 Truck battery dimensions.....................................................272 WSX22 truck dimensions.......................................................273 WSX30 truck dimensions.......................................................274 WSX40 truck dimensions.......................................................275 Data plate...................................................................276 U.L. construction type.......................................................277 Presentation of main components..................................................278 Controls and instruments.........................................................281 Control handle...............................................................281 Control for raising the forks............................................282 Control for lowering the forks...........................................282 Travel direction selector and speed control..............................283 Horn.....................................................................283 Reverser switch..........................................................284 Steering control handle/brake control....................................285 Braking using plugging function..........................................286 Dash Controls................................................................287 Key switch (Toggle switch)...............................................287 Master control on/off switch.............................................287 BDI/hourmeter with lift interrupt........................................288 Battery discharge indicator (BDI)........................................288 Hourmeter................................................................289 Emergency battery disconnect.................................................290 Key switch (Toggle switch)...............................................287 Mast Function Control Lever..................................................291 Control for Raise/Lower using control lever..............................291 Fork Function Control Lever (optional).......................................292 Control for Sideshifting Forks (optional)................................292 Control for Auxiliary Fork Function (optional)...........................292 Driving..........................................................................293 Starting the truck...........................................................294 Braking the Truck............................................................296 Steering the truck...........................................................297 Parking the truck............................................................298 Transporting loads...............................................................299 General Information..........................................................299 Collecting a load............................................................302 Leaving a load...............................................................303 Battery..........................................................................304 Type of battery..............................................................304 Changing the battery.........................................................304 Charging the battery.........................................................306 General prohibition......................................................306 Pre-charging.............................................................307 During charging..........................................................307 After charging...........................................................308 Battery maintenance......................................................309 Each week:...............................................................309 Each month:..............................................................310 Daily service/safety checks......................................................311 Daily service/safety checks drawing..........................................312 Special equipment............................................................313 Maintenance......................................................................314 General information..........................................................314 Safety regulations with maintenance work.....................................314 Maintenance that can be carried out by driver................................317 Maintenance that may be carried out by trained maintenance personnel.........317 Other service and repair work................................................317 Cleaning and washing.........................................................318 General..................................................................318 External cleaning........................................................318 Cleaning the motor compartment...........................................318 Electrical components....................................................319 Maintenance chart............................................................320 Lubrication chart............................................................324 Approved Oils and Grease.....................................................325 Transporting and storing the truck...............................................327 Truck’s dimensions and weight as standard....................................327 Towing and transporting a disabled truck.....................................328 Storing the truck............................................................329 Battery..................................................................329 Hydraulic system.........................................................329 Drive unit...............................................................329 Starting after a period of disuse............................................329 APPENDIX A - Selected OSHA Regulations...........................................330 A............................................................................334 B............................................................................334 C............................................................................334 D............................................................................335 E............................................................................335 F............................................................................335 G............................................................................335 H............................................................................335 L............................................................................336 M............................................................................336 N............................................................................336 O............................................................................336 P............................................................................336 S............................................................................337 T............................................................................337 U............................................................................338 W............................................................................338 A............................................................................334 B............................................................................334 C............................................................................334 D............................................................................335 E............................................................................335 F............................................................................335 G............................................................................335 H............................................................................335 L............................................................................336 M............................................................................336 N............................................................................336 O............................................................................336 P............................................................................336 S............................................................................337 T............................................................................337 U............................................................................338 W............................................................................338 Index............................................................................334 Back Cover.......................................................................341 Front Cover......................................................................342 Operator’s Warning...............................................................344 Before operating the truck:..................................................344 Foreword.........................................................................345 Standard Compliance..........................................................346 Safety regulations symbols.......................................................350 Warning symbols..............................................................350 Warning levels...........................................................350 Prohibitory symbols..........................................................351 Ordinance symbols............................................................351 General safety regulations...................................................352 Control..................................................................352 Operating the truck......................................................353 Operator’s responsibility................................................354 Working area.............................................................355 Driving and conduct while driving........................................356 Handling loads...........................................................359 Parking the truck........................................................360 Handling the battery.....................................................361 Maintenance and repair...................................................362 Warning and information decals...................................................363 WSX 22 “EE” battery decals...................................................364 Warning decals...............................................................364 Presentation of truck............................................................365 Application area for BT Prime-Mover’s trucks.................................366 Prohibited applications for BT Prime-Mover’s trucks..........................366 Truck data...................................................................367 Truck battery dimensions.....................................................368 WSX22 truck dimensions.......................................................369 WSX30 truck dimensions.......................................................370 WSX40 truck dimensions.......................................................371 Data plate...................................................................372 U.L. construction type.......................................................373 Presentation of main components..................................................374 Controls and instruments.........................................................377 Control handle...............................................................377 Control for raising the forks............................................378 Control for lowering the forks...........................................378 Travel direction selector and speed control..............................379 Horn.....................................................................379 Reverser switch..........................................................380 Steering control handle/brake control....................................381 Braking using plugging function..........................................382 Dash Controls................................................................383 Key switch (Toggle switch)...............................................383 Master control on/off switch.............................................383 BDI/hourmeter with lift interrupt........................................384 Battery discharge indicator (BDI)........................................384 Hourmeter................................................................385 Emergency battery disconnect.................................................386 Key switch (Toggle switch)...............................................383 Mast Function Control Lever..................................................387 Control for Raise/Lower using control lever..............................387 Fork Function Control Lever (optional).......................................388 Control for Sideshifting Forks (optional)................................388 Control for Auxiliary Fork Function (optional)...........................388 Driving..........................................................................389 Starting the truck...........................................................390 Braking the Truck............................................................392 Steering the truck...........................................................393 Parking the truck............................................................394 Transporting loads...............................................................395 General Information..........................................................395 Collecting a load............................................................398 Leaving a load...............................................................399 Battery..........................................................................400 Type of battery..............................................................400 Changing the battery.........................................................400 Charging the battery.........................................................402 General prohibition......................................................402 Pre-charging.............................................................403 During charging..........................................................403 After charging...........................................................404 Battery maintenance......................................................405 Each week:...............................................................405 Each month:..............................................................406 Daily service/safety checks......................................................407 Daily service/safety checks drawing..........................................408 Special equipment............................................................409 Maintenance......................................................................410 General information..........................................................410 Safety regulations with maintenance work.....................................410 Maintenance that can be carried out by driver................................413 Maintenance that may be carried out by trained maintenance personnel.........413 Other service and repair work................................................413 Cleaning and washing.........................................................414 General..................................................................414 External cleaning........................................................414 Cleaning the motor compartment...........................................414 Electrical components....................................................415 Maintenance chart............................................................416 Lubrication chart............................................................420 Approved Oils and Grease.....................................................421 Transporting and storing the truck...............................................423 Truck’s dimensions and weight as standard....................................423 Towing and transporting a disabled truck.....................................424 Storing the truck............................................................425 Battery..................................................................425 Hydraulic system.........................................................425 Drive unit...............................................................425 Starting after a period of disuse............................................425 APPENDIX A - Selected OSHA Regulations...........................................426 A............................................................................430 B............................................................................430 C............................................................................430 D............................................................................431 E............................................................................431 F............................................................................431 G............................................................................431 H............................................................................431 L............................................................................432 M............................................................................432 N............................................................................432 O............................................................................432 P............................................................................432 S............................................................................433 T............................................................................433 U............................................................................434 W............................................................................434 A............................................................................430 B............................................................................430 C............................................................................430 D............................................................................431 E............................................................................431 F............................................................................431 G............................................................................431 H............................................................................431 L............................................................................432 M............................................................................432 N............................................................................432 O............................................................................432 P............................................................................432 S............................................................................433 T............................................................................433 U............................................................................434 W............................................................................434 Index............................................................................430 Back Cover.......................................................................437
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