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BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
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BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
304958-000 1996_October
304958-000 1997_April
304958-000 1997_December
304958-000 1998_August
304958-000 1999_October
304958-001 2001_August
304958-002 2002_January
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Description
BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
Language : English
Pages : 1207
Downloadable : Yes
File Type : PDF
304958-000 1996_October
304958-000 1997_April
304958-000 1997_December
304958-000 1998_August
304958-000 1999_October
304958-001 2001_August
304958-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
WSX22_30_40 Parts Welcome........................................................... 1
304958-000 1996_October............................................................. 2
Front Cover..................................................................... 2
Parts Ordering Instructions..................................................... 3
Field Modifications............................................................. 3
General Information............................................................. 4
Index........................................................................... 6
0000 - Chassis.................................................................. 9
0300-001 Frame/Chassis...................................................... 10
0340-000 Inspection Covers.................................................. 12
0340-002 Inspection Covers ("EE" electrical box)............................ 14
0390-000 Battery Compartment Parts (7" battery)............................. 16
0390-001 Battery Compartment Parts (13.3" battery).......................... 18
0390-002 Battery Compartment Parts (9.0" battery)........................... 20
0640-003 Drivers Controls (one spool valve handle).......................... 22
0640-006 Drivers Controls (Sideshifter/Auxiliary two spool valve)........... 24
0640-016 Drivers Controls (speed & direction)............................... 26
0820-001 Finger/Toe Guards.................................................. 28
0840-012 Driver Protection.................................................. 30
0850-001 Signs, Warnings.................................................... 32
1000 - Drive Motor.............................................................. 33
1700-003 Electrical Drive Motor (200AMP traction system).................... 34
2000 - Drive Gear/Transmission.................................................. 35
2550-001 Mechanical Drive Gear Unit......................................... 36
3000 - Brake/Wheel System....................................................... 37
3300-000 Parking Brake System (200AMP traction system)...................... 38
3360-000 Brake Drum/Disc Assembly........................................... 40
3530-001 Drive Wheel........................................................ 42
3540-002 Support/Swivel Wheel............................................... 44
3550-002 Fork/Support Arm Wheels............................................ 46
3560-001 Stabilizer Wheel................................................... 48
4000 - Steering System.......................................................... 49
4110-019 Steering Arm/Wheel................................................. 50
4180-001 Steering/Radial Bearing............................................ 52
5000 - Electrical System........................................................ 53
5160-011 General Alarm Signal............................................... 54
5180-000 Current Collector, Cable Drum...................................... 56
5190-009 Battery Cut Out Contactor/Plug (battery connector)................. 58
5190-010 Battery Cut Out Contactor/Plug (200AMP traction system)............ 60
5190-013 Battery Cut Out Contactor/Plug (battery jumper connector).......... 62
5230-002 Voltage/Battery Indicator.......................................... 64
5290-001 Hourmeter/Speedometer.............................................. 66
5310-017 Start/Stop Switch.................................................. 68
5330-011 Speed Controls..................................................... 70
5390-001 Control Cables/Harnesses........................................... 72
5430-012 Motor Cables, Resistors (200AMP traction system)................... 74
5460-013 Transistor Panel (200AMP traction system).......................... 76
5510-010 Micro Switches..................................................... 78
5610-001 Pump Contactor..................................................... 80
5810-003 Pump Motor......................................................... 82
6000 - Hydraulic System......................................................... 83
6100-000 Hydraulic Pump (Model # DM-1005)................................... 84
6100-001 Hydraulic Pump (Model # DM-1006)................................... 86
6110-001 Hydraulic Tank..................................................... 88
6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve)....... 90
6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast)........ 92
6125-003 Hoses, Pipes, Connections, Mounting Points (two stage mast)........ 94
6125-004 Hoses, Pipes, Connections, Mounting Points (three stage mast)...... 96
6160-001 Control Valve (one spool control valve)............................ 98
6160-002 Control Valve (two spool control valve)............................ 100
6170-001 Pressure/Flow Control Valve........................................ 102
7000 - Operating Function - Lifting Mast/Cylinder............................... 103
7110-001 Mast Section (two stage mast)...................................... 104
7110-002 Mast Section (two stage mast)...................................... 106
7110-003 Mast Section (three stage mast).................................... 108
7170-001 Lifting Gear (two stage mast)...................................... 110
7170-002 Lifting Gear (two/three stage mast)................................ 112
7210-001 Sideshifter/Fork Spreader.......................................... 114
7310-001 Lift Cylinder (two stage mast)..................................... 116
7310-002 Lift Cylinder (two stage mast)..................................... 118
7310-005 Lift Cylinder (three stage mast freelift cylinder)................. 120
7310-006 Lift Cylinder (three stage mast staging cylinder).................. 122
7410-001 Fork, Carpet Boom, Hook............................................ 124
7420-001 Fork Carriage Unit (two stage mast)................................ 126
7420-002 Fork Carriage Unit (two stage mast)................................ 128
7420-004 Fork Carriage Unit (three stage mast).............................. 130
9000 - Optionals/Attachments.................................................... 131
9100-000 Attachments (Sideshifter/Auxiliary two stage mast)................. 132
9100-001 Attachments (Sideshifter/Auxiliary three stage mast)............... 134
9370-003 Warning Lights/Alarm............................................... 136
9390-000 Positioning Equipment.............................................. 138
9500-006 Extra Mechanical Equipment......................................... 140
9660-000 Electrical Heater.................................................. 142
9910-000 Electrical Controllers (handset)................................... 144
Back Cover...................................................................... 145
304958-000 1997_April............................................................... 146
Front Cover..................................................................... 146
Parts Ordering Instructions..................................................... 147
Field Modifications............................................................. 147
General Information............................................................. 148
Index........................................................................... 150
0000 - Chassis.................................................................. 153
0300-006 Frame/Chassis...................................................... 154
0340-000 Inspection Covers.................................................. 156
0340-002 Inspection Covers ("EE" Electrical Box)............................ 158
0390-000 Battery Compartment Parts (7" Battery)............................. 160
0390-001 Battery Compartment Parts (13.3" Battery).......................... 162
0390-007 Battery Compartment Parts (9.0" Battery)........................... 164
0640-003 Drivers Controls (One Spool Valve Handle).......................... 166
0640-006 Drivers Controls (Sideshifter/Auxiliary Two Spool Valve)........... 168
0640-016 Drivers Controls (Speed & Direction)............................... 170
0820-001 Finger/Toe Guards.................................................. 172
0840-011 Driver Protection.................................................. 174
0850-001 Signs, Warnings.................................................... 176
1000 - Drive Motor.............................................................. 177
1700-002 Electrical Drive Motor (200 AMP Traction System)................... 178
2000 - Drive Gear/Transmission.................................................. 179
2550-001 Mechanical Drive Gear Unit......................................... 180
3000 - Brake/Wheel System....................................................... 181
3300-000 Parking Brake System (200 AMP Traction System)\.................... 182
3360-000 Brake Drum/Disc Assembly........................................... 184
3530-001 Drive Wheel........................................................ 186
3540-002 Support/Swivel Wheel............................................... 188
3550-002 Fork/Support Arm Wheels............................................ 190
3560-001 Stabilizer Wheel................................................... 192
4000 - Steering System.......................................................... 193
4110-019 Steering Arm/Wheel................................................. 194
4180-001 Steering/Radial Bearing............................................ 196
5000 - Electrical System........................................................ 197
5160-011 General Alarm Signal............................................... 198
5180-000 Current Collector, Cable Drum...................................... 200
5190-009 Battery Cut Out Contactor/Plug (Battery Connector)................. 202
5190-007 Battery Cut Out Contactor/Plug (Battery Jumper Connector).......... 204
5190-010 Battery Cut Out Contactor/Plug (200 AMP Traction System)........... 206
5230-002 Voltage/Battery Indicator.......................................... 208
5290-001 Hourmeter/Speedometer.............................................. 210
5310-017 Start/Stop Switch.................................................. 212
5330-011 Speed Controls..................................................... 214
5390-001 Control Cables/Harnesses........................................... 216
5430-011 Motor Cables, Resistors (200 AMP Traction System).................. 218
5460-015 Transistor Panel (200 AMP Traction System)......................... 220
5510-010 Micro Switches..................................................... 222
5610-000 Pump Contactor..................................................... 224
5810-002 Pump Motor......................................................... 226
6000 - Hydraulic System......................................................... 227
6100-000 Hydraulic Pump (Model #DM-1005).................................... 228
6100-001 Hydraulic Pump (Model #DM-1006).................................... 230
6110-001 Hydraulic Tank..................................................... 232
6120-001 Hoses, Pipes, Connections, Mounting Points (One Spool Valve)....... 234
6125-002 Hoses, Pipes, Connections, Mounting Points (Two Stage Mast)........ 236
6125-003 Hoses, Pipes, Connections, Mounting Points (Two Stage Mast)........ 238
6125-004 Hoses, Pipes, Connections, Mounting Points (Three Stage Mast)...... 240
6160-001 Control Valve (One Spool Control Valve)............................ 242
6160-002 Control Valve (Two Spool Control Valve)............................ 244
6170-001 Pressure/Flow Control Valve........................................ 246
7000 - Operating Function - Lifting Mast/Cylinder............................... 247
7110-001 Mast Section (Two Stage Mast)...................................... 248
7110-002 Mast Section (Two Stage Mast)...................................... 250
7110-003 Mast Section (Three Stage Mast).................................... 252
7170-001 Lifting Gear (Two Stage Mast)...................................... 254
7170-002 Lifting Gear (Two/Three Stage Mast)................................ 256
7210-001 Sideshifter/Fork Spreader.......................................... 258
7310-001 Lift Cylinder (Two Stage Mast)..................................... 260
7310-002 Lift Cylinder (Two Stage Mast)..................................... 262
7310-005 Lift Cylinder (Three Stage Mast Freelift Cylinder)................. 264
7310-006 Lift Cylinder (Three Stage Mast Staging Cylinder).................. 266
7410-001 Fork, Carpet Boom, Hook............................................ 268
7420-001 Fork Carriage Unit (Two Stage Mast)................................ 270
7420-002 Fork Carriage Unit (Two Stage Mast)................................ 272
7420-004 Fork Carriage Unit (Three Stage Mast).............................. 274
9000 - Optionals/Attachments.................................................... 275
9100-000 Attachments (Sideshifter/Auxiliary Two Stage Mast)................. 276
9100-001 Attachments (Sideshifter/Auxiliary Three Stage Mast)............... 278
9370-003 Warning Lights/Alarm............................................... 280
9390-000 Positioning Equipment.............................................. 282
9500-008 Extra Mechanical Equipment......................................... 284
9660-000 Electrical Heater.................................................. 286
9910-000 Electrical Controllers (Handset)................................... 288
Back Cover...................................................................... 289
304958-000 1997_December............................................................ 290
Front Cover..................................................................... 290
Parts Ordering Instructions..................................................... 291
General Information............................................................. 292
Index........................................................................... 294
0000 Chassis.................................................................... 297
0300-006 Frame / Chassis.................................................... 298
0340-000 Inspection covers.................................................. 300
0340-002 Inspection covers (“EE” electrical box)............................ 302
0390-000 Battery compartment parts (7” battery)............................. 304
0390-001 Battery compartment parts (13.3” battery).......................... 306
0390-007 Battery compartment parts (9.0” battery)........................... 308
0390-008 Battery compartment parts (Encloser)............................... 310
0640-003 Drivers controls (one spool valve handle).......................... 312
0640-006 Drivers controls (Sideshifter/Auxiliary t.......................... 314
0640-016 Drivers controls (Speed & direction)............................... 316
0820-001 Finger / toe guards................................................ 318
0840-011 Driver protection.................................................. 320
0850-001 Signs, warnings.................................................... 322
1000 Motors..................................................................... 323
1700-002 Electrical drive motor (200AMP traction s.......................... 324
1700-014 Electrical drive motor (24 Volt 200 Amp t.......................... 326
2000 Transmission/Drive Gear.................................................... 327
2550-001 Mechanical drive gear unit......................................... 328
3000 Brake/Wheel System......................................................... 329
3300-000 Parking brake system (200 AMP traction sy.......................... 330
3360-000 Brake drum/disc assembly........................................... 332
3530-001 Drive wheel........................................................ 334
3540-002 Support / swivel wheel............................................. 336
3550-002 Fork / support arm wheels.......................................... 338
3560-001 Stabilizer wheel................................................... 340
4000 Steering System............................................................ 341
4110-019 Steering arm / wheel............................................... 342
4180-001 Steering / radial bearing.......................................... 344
5000 Electrical System.......................................................... 345
5160-011 General alarm signal............................................... 346
5180-000 Current collector, cable drum...................................... 348
5190-007 Battery cut out contactor / plug (Battery.......................... 350
5190-009 Battery cut out contactor / plug (Battery.......................... 352
5190-010 Battery cut out contactor / plug (200 AMP.......................... 354
5230-002 Voltage / battery indicator........................................ 356
5290-001 Hourmeter / speedometer............................................ 358
5310-017 Start / stop switch................................................ 360
5330-011 Speed controls..................................................... 362
5390-001 Control cables / harnesses......................................... 364
5430-011 Motor cables, resistors (200 AMP traction.......................... 366
5460-015 Transistor panel (200 AMP traction system.......................... 368
5510-010 Micro switches..................................................... 370
5610-000 Pump contactor..................................................... 372
5810-002 Pump motor......................................................... 374
6000 Hydraulic System........................................................... 375
6100-000 Hydraulic pump (Model # DM-1005)................................... 376
6100-001 Hydraulic pump (Model # DM-1006)................................... 378
6110-001 Hydraulic tank..................................................... 380
6120-001 Hoses, pipes, connections, mounting point.......................... 382
6125-002 Hoses, pipes, connections, mounting point.......................... 384
6125-003 Hoses, pipes, connections, mounting point.......................... 386
6125-004 Hoses, pipes, connections, mounting point.......................... 388
6160-001 Control valve (one spool control valve)............................ 390
6160-002 Control valve (Two spool control valve)............................ 392
6170-001 Pressure / flow control valve...................................... 394
7000 Operating Function - Lifting Masts......................................... 395
7110-001 Mast section (two stage mast)...................................... 396
7110-002 Mast section (two stage mast)...................................... 398
7110-003 Mast section (three stage mast).................................... 400
7170-001 Lifting gear (two stage mast)...................................... 402
7170-002 Lifting gear (two/three stage mast)................................ 404
7210-001 Sideshifter / fork spreader........................................ 406
7310-001 Lift cylinder (two stage mast)..................................... 408
7310-002 Lift cylinder (two stage mast)..................................... 410
7310-005 Lift cylinder (Three stage mast freelift .......................... 412
7310-006 Lift cylinder (Three stage mast staging c.......................... 414
7410-001 Fork, carpet boom, hook............................................ 416
7420-001 Fork carriage unit (two stage mast)................................ 418
7420-002 Fork carriage unit (two stage mast)................................ 420
7420-004 Fork carriage unit (three stage mast).............................. 422
9000 Options/Attachments........................................................ 423
9100-000 Attachments (Sideshifter/Auxiliary two st.......................... 424
9100-001 Attachments (Sideshifter/Auxiliary three .......................... 426
9370-003 Warning lights / alarm............................................. 428
9390-000 Positioning equipment.............................................. 430
9500-006 Extra mechanical equipment......................................... 432
9660-000 Electrical heater.................................................. 434
9910-000 Electrical controllers (Handset)................................... 436
Back Cover...................................................................... 437
304958-000 1998_August.............................................................. 438
Front Cover..................................................................... 438
Parts Ordering Instructions..................................................... 439
General Information............................................................. 440
Index........................................................................... 443
0000 Chassis.................................................................... 448
0300-000 Frame / Chassis.................................................... 450
0340-000 Inspection covers.................................................. 452
0340-100 Inspection covers (“EE” electrical box)............................ 454
0341-000 Battery compartment parts (Encloser)............................... 456
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 458
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 460
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 462
0640-000 Drivers controls (One spool valve handle).......................... 464
0640-100 Drivers controls (Two spool valve)................................. 466
0641-000 Drivers controls (Speed and direction)............................. 468
0820-001 Finger / toe guards................................................ 470
0841-000 Driver protection (Reverser)....................................... 472
0850-000 Signs, warnings.................................................... 474
1000 Motors..................................................................... 476
1750-000 Pump motor......................................................... 478
1760-001 Drive motor Serial Number 27108001 - UP............................ 480
2000 Transmission/Drive Gear.................................................... 482
2550-000 Mechanical drive gear unit......................................... 484
3000 Brake/Wheel System......................................................... 486
3300-000 Parking brake system............................................... 488
3360-000 Brake drum / disc assembly......................................... 490
3530-000 Drive wheel........................................................ 492
3540-000 Support / swivel wheel............................................. 494
3550-000 Load wheels........................................................ 496
3560-000 Caster assembly.................................................... 498
4000 Steering System............................................................ 500
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 502
4111-000 Steering arm / wheel (Control head assembly)....................... 504
4180-000 Steering / radial bearing.......................................... 506
5000 Electrical System.......................................................... 508
5161-000 Horn............................................................... 510
5181-000 Static strap....................................................... 512
5190-000 Battery connector.................................................. 514
5191-000 Battery pack connector............................................. 516
5192-000 200 Amp system line contactor...................................... 518
5192-100 200/300 Amp system “EE” line contactor............................. 520
5230-000 Voltage / battery indicator........................................ 522
5290-000 Hourmeter / speedometer............................................ 524
5310-000 Start / stop switch................................................ 526
5330-000 Speed controls..................................................... 528
5390-000 Control cables / harnesses......................................... 530
5430-000 Motor power cables................................................. 532
5460-000 Transistor panel................................................... 534
5510-000 Micro switches..................................................... 536
5610-000 Pump contactor..................................................... 538
6000 Hydraulic System........................................................... 540
6100-000 Hydraulic pump (Model # DM-1005)................................... 542
6100-001 Hydraulic pump (Model # DM-1006)................................... 544
6110-001 Hydraulic tank..................................................... 546
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 548
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 550
6125-002 Two stage mast lines Serial Number 25268000 - 28163000............. 552
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 554
6125-100 Two stage mast lines............................................... 556
6125-200 Three stage mast lines............................................. 558
6160-001 Control valve (One spool control valve)............................ 560
6160-100 Control valve (Two spool control valve)............................ 562
6170-000 Pressure / flow control valve...................................... 564
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000..... 566
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 568
6610-100 Two stage mast lift cylinder....................................... 570
6610-200 Three stage mast staging cylinder.................................. 572
6620-200 Three stage mast freelift cylinder................................. 574
7000 Operating Function - Lifting Device........................................ 576
7110-000 Mast section (Two stage mast) Serial number 25268000 - 28163000.... 578
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 580
7110-100 Mast section (Two stage mast)...................................... 582
7110-200 Mast section (Three stage mast).................................... 584
7170-001 Two stage mast lifting gear........................................ 586
7170-100 Two / three stage mast lifting gear................................ 588
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 590
7410-000 Fork assembly...................................................... 592
7420-000 Two stage mast fork carriage unit.................................. 594
7420-100 Two stage mast fork carriage unit.................................. 596
7420-200 Three stage mast fork carriage unit................................ 598
8000 Peripheral/Installation Equipment.......................................... 600
9000 Options/Attachments........................................................ 602
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 604
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 606
9370-000 Warning lights / alarm............................................. 608
9390-000 Positioning equipment.............................................. 610
9500-000 Extra mechanical equipment......................................... 612
9660-000 Electrical heater.................................................. 614
10000 Tools..................................................................... 616
10010-00 Electrical controllers (Handset)................................... 618
10020-00 Special tools and lubrications..................................... 620
Back Cover...................................................................... 621
304958-000 1999_October............................................................. 622
Front Cove r.................................................................... 622
Parts Ordering Instructions..................................................... 624
General Information............................................................. 625
Index........................................................................... 629
0000 Chassis.................................................................... 634
0300-000 Frame / Chassis.................................................... 636
0340-000 Inspection covers.................................................. 638
0340-100 Inspection covers (“EE” electrical box)............................ 640
0341-000 Battery compartment parts (Encloser)............................... 642
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 644
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 646
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 648
0640-000 Drivers controls (One spool valve handle).......................... 650
0640-100 Drivers controls (Two spool valve)................................. 652
0641-000 Drivers controls (Speed and direction)............................. 654
0820-001 Finger / toe guards................................................ 656
0841-000 Driver protection (Reverser)....................................... 658
0850-000 Signs, warnings.................................................... 660
1000 Motors..................................................................... 662
1750-000 Pump motor......................................................... 664
1760-001 Drive motor Serial Number 27108001 - UP............................ 666
2000 Transmission / Drive Gear.................................................. 668
2550-000 Mechanical drive gear unit......................................... 670
3000 Brake / Wheel System....................................................... 672
3300-000 Parking brake system............................................... 674
3360-000 Brake drum / disc assembly......................................... 676
3530-000 Drive wheel........................................................ 678
3540-000 Support / swivel wheel............................................. 680
3550-000 Load wheels........................................................ 682
3560-000 Caster assembly.................................................... 684
4000 Steering System............................................................ 686
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 688
4111-000 Steering arm / wheel (Control head assembly)....................... 690
4180-000 Steering / radial bearing.......................................... 692
5000 Electrical System.......................................................... 694
5161-000 Horn............................................................... 696
5181-000 Static strap....................................................... 698
5190-000 Battery connector.................................................. 700
5191-000 Battery pack connector............................................. 702
5192-000 200 Amp system line contactor...................................... 704
5192-100 200/300 Amp system “EE” line contactor............................. 706
5230-000 Voltage / battery indicator........................................ 708
5290-000 Hourmeter / speedometer............................................ 710
5310-000 Start / stop switch................................................ 712
5330-000 Speed controls..................................................... 714
5390-000 Control cables / harnesses......................................... 716
5430-000 Motor power cables................................................. 718
5460-000 Transistor panel................................................... 720
5510-000 Micro switches..................................................... 722
5610-000 Pump contactor..................................................... 724
6000 Hydraulic System........................................................... 726
6100-000 Hydraulic pump (Model # DM-1005)................................... 728
6100-001 Hydraulic pump (Model # DM-1006)................................... 730
6110-001 Hydraulic tank..................................................... 732
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 734
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 736
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 738
6125-100 Two stage mast lines............................................... 740
6125-200 Three stage mast lines............................................. 742
6160-001 Control valve (One spool control valve)............................ 744
6160-100 Control valve (Two spool control valve)............................ 746
6170-000 Pressure / flow control valve...................................... 748
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 750
6610-100 Two stage mast lift cylinder....................................... 752
6610-200 Three stage mast staging cylinder.................................. 754
6620-200 Three stage mast freelift cylinder................................. 756
7000 Operating Function - Lifting Device........................................ 758
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 760
7110-100 Mast section (Two stage mast)...................................... 762
7110-200 Mast section (Three stage mast).................................... 764
7170-001 Two stage mast lifting gear........................................ 766
7170-100 Two / three stage mast lifting gear................................ 768
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 770
7410-000 Fork assembly...................................................... 772
7420-000 Two stage mast fork carriage unit.................................. 774
7420-100 Two stage mast fork carriage unit.................................. 776
7420-200 Three stage mast fork carriage unit................................ 778
8000 Peripheral / Installation Equipment........................................ 780
9000 Options / Attachments...................................................... 782
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 784
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 786
9370-000 Warning lights / alarm............................................. 788
9390-000 Positioning equipment.............................................. 790
9500-000 Extra mechanical equipment......................................... 792
9660-000 Electrical heater.................................................. 794
10000 Tools..................................................................... 796
10010-000 Electrical controllers (Handset).................................. 798
10020-000 Special tools and lubrications.................................... 800
11000 Numerical Index........................................................... 802
WSX Electical Truck Numerical Index......................................... 804
Back Cover...................................................................... 813
304958-001 2001_August.............................................................. 814
Front Cover..................................................................... 814
Parts Ordering Instructions..................................................... 816
General Information............................................................. 817
Index........................................................................... 820
0000 Chassis.................................................................... 824
0300-000 Frame / Chassis.................................................... 826
0340-000 Inspection covers.................................................. 828
0340-100 Inspection covers (“EE” electrical box)............................ 830
0341-000 Battery compartment parts (Encloser)............................... 832
0390-000 Battery compartment parts (7 in. [178 mm] battery)................. 834
0390-100 Battery compartment parts (9 in. [229 mm] battery)................. 836
0390-200 Battery compartment parts (13.3 in. [338 mm] battery).............. 838
0640-000 Drivers controls (One spool valve handle).......................... 840
0640-100 Drivers controls (Two spool valve)................................. 842
0641-000 Drivers controls (Speed and direction)............................. 844
0820-001 Finger / toe guards................................................ 846
0841-000 Driver protection (Reverser)....................................... 848
0850-001 Signs, warnings Serial Number 31136001 - UP........................ 850
1000 Motors..................................................................... 852
1750-000 Pump motor......................................................... 854
1760-001 Drive motor Serial Number 27108001 - UP............................ 856
2000 Transmission / Drive Gear.................................................. 858
2550-000 Mechanical drive gear unit......................................... 860
3000 Brake / Wheel System....................................................... 862
3300-000 Parking brake system............................................... 864
3360-000 Brake drum/disc assembly........................................... 866
3530-000 Drive wheel........................................................ 868
3540-000 Support / swivel wheel............................................. 870
3550-000 Load wheels........................................................ 872
3560-000 Caster assembly.................................................... 874
4000 Steering System............................................................ 876
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP....... 878
4111-000 Steering arm / wheel (Head)........................................ 880
4180-000 Steering / radial bearing.......................................... 882
5000 Electrical System.......................................................... 884
5161-000 Horn............................................................... 886
5181-000 Static strap....................................................... 888
5190-000 Battery connector.................................................. 890
5191-000 Battery pack connector............................................. 892
5192-000 200 Amp system line contactor...................................... 894
5192-100 300 Amp system line contactor...................................... 896
5230-000 Voltage / battery indicator........................................ 898
5290-000 Hourmeter / speedometer............................................ 900
5310-000 Start / stop switch................................................ 902
5330-000 Speed controls..................................................... 904
5390-001 Control cables / harnesses......................................... 906
5430-000 Motor power cables................................................. 908
5460-000 Transistor panel................................................... 910
5510-000 Micro switches..................................................... 912
5610-000 Pump contactor..................................................... 914
5910-000 Control circuit breaker............................................ 916
5911-000 Power circuit breaker.............................................. 918
6000 Hydraulic System........................................................... 920
6100-000 Hydraulic pump (Model # DM-1005)................................... 922
6100-001 Hydraulic pump (Model # DM-1006)................................... 924
6110-001 Hydraulic tank..................................................... 926
6120-001 Hoses, pipes, connections, mounting points (One spool valve)....... 928
6120-100 Hoses, pipes, connections, mounting points (Two spool valve)....... 930
6125-003 Two stage mast lines Serial Number 28163001 - UP................... 932
6125-100 Two stage mast lines............................................... 934
6125-200 Three stage mast lines............................................. 936
6160-001 Control valve (One spool control valve)............................ 938
6160-100 Control valve (Two spool control valve)............................ 940
6170-000 Pressure / flow control valve...................................... 942
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP........... 944
6610-100 Two stage mast lift cylinder....................................... 946
6610-200 Three stage mast staging cylinder.................................. 948
6620-200 Three stage mast freelift cylinder................................. 950
7000 Operating Function - Lifting Device........................................ 952
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP.......... 954
7110-100 Mast section (Two stage mast)...................................... 956
7110-200 Mast section (Three stage mast).................................... 958
7170-001 Two stage mast lifting gear........................................ 960
7170-100 Two / three stage mast lifting gear................................ 962
7210-001 Sideshifter assembly Serial Number 28077002 - UP................... 964
7410-001 Fork assembly...................................................... 966
7420-000 Two stage mast fork carriage unit.................................. 968
7420-100 Two stage mast fork carriage unit.................................. 970
7420-200 Three stage mast fork carriage unit................................ 972
8000 Peripheral / Installation Equipment........................................ 974
9000 Options / Attachments...................................................... 976
9100-000 Attachments (Sideshifter / auxiliary two stage mast)............... 978
9100-100 Attachments (Sideshifter / auxiliary three stage mast)............. 980
9370-001 Warning lights / alarm............................................. 982
9390-000 Positioning equipment.............................................. 984
9500-000 Extra mechanical equipment......................................... 986
9660-000 Electrical heater.................................................. 988
10000 Tools..................................................................... 990
10010-000 Electrical controllers (Handset).................................. 992
10020-000 Special tools and lubrications.................................... 994
11000 Alphabetical/ Numerical Index............................................. 996
Alphabetical Index.......................................................... 998
Numerical Index.............................................................1004
Back Cover......................................................................1011
304958-002 2002_January.............................................................1012
Front Cover.....................................................................1012
Parts Ordering Instructions.....................................................1014
General Information.............................................................1015
Art for index...................................................................1016
Index...........................................................................1018
0000 Chassis....................................................................1022
0300-000 Frame / Chassis....................................................1024
0340-001 Inspection covers..................................................1026
0340-100 Inspection covers (“EE” electrical box)............................1028
0390-000 Battery compartment parts (7 in. [178 mm] battery).................1032
0390-100 Battery compartment parts (9 in. [229 mm] battery).................1034
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)..............1036
0640-000 Drivers controls (One spool valve handle)..........................1038
0640-100 Drivers controls (Two spool valve).................................1040
0641-000 Drivers controls (Speed and direction).............................1042
0820-002 Finger / toe guards................................................1044
0841-000 Driver protection (Reverser).......................................1046
0850-001 Signs, warnings Serial Number 31136001 - UP........................1048
1000 Motors.....................................................................1050
1750-000 Pump motor.........................................................1052
1760-001 200 AMP system drive motor Serial Number 27108001 - UP.............1054
2000 Transmission / Drive Gear..................................................1056
2550-000 Mechanical drive gear unit.........................................1058
3000 Brake / Wheel System.......................................................1060
3300-000 Parking brake system...............................................1062
3360-000 Brake drum/disc assembly...........................................1064
3530-000 Drive wheel........................................................1066
3540-000 Support / swivel wheel.............................................1068
3550-000 Load wheels........................................................1070
3560-000 Caster assembly....................................................1072
4000 Steering System............................................................1074
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......1076
4111-000 Steering arm / wheel (Head)........................................1078
4180-000 Steering / radial bearing..........................................1080
5000 Electrical System..........................................................1082
5161-000 Horn...............................................................1084
5181-000 Static strap.......................................................1086
5190-000 Battery connector..................................................1088
5191-000 Battery pack connector.............................................1090
5192-000 200 Amp system line contactor......................................1092
5230-000 Voltage / battery indicator........................................1094
5290-000 Hourmeter / speedometer............................................1096
5310-000 Start / stop switch................................................1098
5330-000 Speed controls.....................................................1100
5390-001 Control cables / harnesses.........................................1102
5430-000 200 Amp system motor power cables..................................1104
5460-000 200 Amp system transistor panel....................................1106
5510-000 Micro switches.....................................................1108
5610-000 Pump contactor.....................................................1110
5910-000 Control circuit breaker............................................1112
5911-000 Power circuit breaker..............................................1114
6000 Hydraulic System...........................................................1116
6100-000CSX10/20/30 Hydraulic pump (Model # DM-1005)........................1118
6100-001 CSX40Hydraulic pump (Model # DM-1006)..............................1120
6110-001 Hydraulic tank.....................................................1122
6120-001 Hoses, pipes, connections, mounting points (One spool valve).......1124
6120-100 Hoses, pipes, connections, mounting points (Two spool valve).......1126
6125-003 Two stage mast lines Serial Number 28163001 - UP...................1128
6125-100 Two stage mast lines...............................................1130
6125-201 Three stage mast lines.............................................1132
6160-002 Control valve (One spool control valve)............................1134
6160-101 Control valve (Two spool control valve)............................1136
6170-000 Pressure / flow control valve......................................1138
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP...........1140
6610-100 Two stage mast lift cylinder.......................................1142
6610-200 Three stage mast staging cylinder..................................1144
6620-200 Three stage mast freelift cylinder.................................1146
7000 Operating Function - Lifting Device........................................1148
7110-001 Mast section (Two stage mast) Serial Number 28163001 - UP..........1150
7110-100 Mast section (Two stage mast)......................................1152
7110-200 Mast section (Three stage mast)....................................1154
7170-001 Two stage mast lifting gear........................................1156
7170-100 Two / three stage mast lifting gear................................1158
7210-002 Sideshifter assembly Serial Number 29350001 - UP...................1160
7410-001 Fork assembly......................................................1162
7420-000 Two stage mast fork carriage unit..................................1164
7420-100 Two stage mast fork carriage unit..................................1166
7420-200 Three stage mast fork carriage unit................................1168
8000 Peripheral / Installation Equipment........................................1170
9000 Options / Attachments......................................................1172
9100-000 Attachments (Sideshifter / auxiliary two stage mast)...............1174
9100-100 Attachments (Sideshifter / auxiliary three stage mast).............1176
9370-001 Warning lights / alarm.............................................1178
9390-000 Positioning equipment..............................................1180
9500-000 Load backrest......................................................1182
9660-000 Electrical heater..................................................1184
10000 Tools.....................................................................1186
10010-000 Electrical controllers (Handset)..................................1188
10020-000 Special tools and lubrications....................................1190
11000 Alphabetical/ Numerical Index.............................................1192
Alphabetical Index..........................................................1194
Numerical Index.............................................................1200
Back Cover......................................................................1207DESCRIPTION:
BT Prime Mover WSX22/30/40 Quality Parts Manual – PDF DOWNLOAD
HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
