BT Prime-Mover WSX22 WSX30 WSX40 Electric Straddle Stacker Truck Operator’s Manual PDF

Description

BT Prime-Mover WSX22 WSX30 WSX40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover WSX22 WSX30 WSX40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD 

Language : English
Pages : 437
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover WSX22 WSX30 WSX40 Electric Straddle Stacker Truck Operator’s Manual – PDF DOWNLOAD 

 Front Cover 2
Important Notice 3
Before Operating the Unit 3
Foreword 4
Table of Contents 5
Drive Safely 6
Introduction 7
To New BT Prime-Mover Owners 7
Preliminary Service 8
Operator 9
Operating Practices 10
Operating Rules and Instructions 10
Operator Qualifications 10
Operator Training 11
Operator Responsibility 11
When a Powered Industrial Truck is Traveling 13
Loading 14
Operator Prechecks and Inspection 15
Data Plate and Decals 16
Keep Windshield Clean 17
Keep Hands Clear 17
Keep Away from Forks 17
Operating Warnings 18
Raise and Lower Decal 18
Auxiliary Control Decals (optional) 19
Warning Decals 19
Controls and Equipment 20
The Control Handle 20
Raise Switch 21
Lower Switch 21
Horn Switch 21
Reverser Switch 21
Direction and Speed 21
Component Identification 22
Key Switch 23
Emergency Disconnect Button 23
Brake Control 24
Braking Using Plugging Function 24
Hourmeter (optional) 25
Battery Discharge Indicator/Hourmeter (optional) 25
BDI/Hourmeter with Lift Interrupt (optional) 25
Auxiliary Hydraulic Control Levers 26
Lift/Lower Control 26
Sideshifter/Auxiliary Control (optional) 26
Before Operation Inspection 27
Operation 31
Stopping Unit 31
Parking 32
Battery Retainment/Care 33
Adding Water 34
Terminals & Cable Connections 34
Specifications and Lubrications 35
Service Intervals 36
Field Modifications 37
Recycling/Discarding 38
Discarding the Battery 38
Scrapping the Truck 38
Chassis 38
Hydraulic System 39
Electrical System 39
Back Cover 41
Front Cover 42
Important Notice 43
Foreword 44
Table of Contents 45
Drive Safely 46
Introduction 47
To New BT Prime-Mover Owners 47
Preliminary Service 48
Operator 49
Operating Practices 50
Operating Rules and Instructions 50
Operator Qualifications 50
Operator Training 51
Operator Responsibility 51
When a Powered Industrial Truck is Traveling 53
Loading 54
Operator Prechecks and Inspection 55
Data Plate and Decals 56
Keep Windshield Clean 57
Keep Hands Clear 57
Keep Away From Forks 57
Operating Warnings 58
Raise and Lower Decal 58
Auxiliary Control Decals (optional) 59
Warning Decals 59
Controls and Equipment 60
The Control Handle 60
Raise Switch 61
Lower Switch 61
Horn Switch 61
Reverser Switch 61
Direction and Speed 61
Component Identification 62
Key Switch 63
Emergency Disconnect Button 63
Brake Control 64
Braking Using Plugging Function 64
Battery Discharge Indicator/Hourmeter Dash Display 65
Hourmeter (optional) 65
Battery Discharge Indicator/Hourmeter (optional) 65
BDI/Hourmeter with Lift Interrupt (optional) 65
Auxiliary Hydraulic Control Levers 66
Lift/Lower Control 66
Sideshifter/Auxiliary Control (optional) 66
Before Operation Inspection 67
Operation 71
Stopping Unit 71
Parking 72
Battery Retainment/Care 73
Adding Water 74
Terminals & Cable Connections 74
Specifications and Lubrications 75
Service Intervals 76
Field Modifications 77
Recycling/Discarding 78
Discarding the Battery 78
Scrapping the Truck 78
Chassis 78
Hydraulic System 79
Electrical System 79
Back Cover 81
Front Cover 82
Operator’s Warning 83
Before Operating the Truck 83
Foreword 84
Table of Contents 85
Safety Regulations 87
Warning Symbols 87
Warning Levels 87
Prohibitory Symbols 88
Ordinance Symbols 88
General Safety Regulations 89
Control 89
Operating the Truck 90
Operator’s Responsibility 91
Working Area 92
Driving and Conduct while Driving 93
Handling Loads 96
Parking the Truck 97
Handling the Battery 98
Maintenance and Repair 99
Warning and Information Signs 100
Warning Decals 101
Presentation of Truck 102
Application Area for BT’s Trucks 103
Prohibited Applications for BT’s Trucks 103
Truck Data 104
WSX22 Truck Dimensions 105
WSX30 Truck Dimensions 106
WSX40 Truck Dimensions 107
Data Plate 108
U L Construction Type 109
Presentation of Main Components 110
Controls and Instruments 113
Control Handle 113
Control for Raising the Forks 114
Control for Lowering the Forks 114
Travel Direction Selector and Speed Control 115
Horn 115
Reverser Switch 116
Steering Control Handle/Brake Control 117
Parking Brake (B1) 117
Travel Brake (B2) 117
Braking Using Plugging Function 118
Dash Panel Layout 119
Key Switch (toggle switch) 119
Emergency Disconnect Switch 119
BDI/Hourmeter with Travel Interrupt 120
Battery Discharge Indicator (BDI) 120
Hourmeter 121
Mast Function Control Lever 122
Control for Raise/Lower Using Control Lever 122
Fork Function Control Lever (optional) 123
Control for Sideshifting Forks (optional) 123
Control for Auxiliary Fork Function (optional) 123
Driving 124
Starting the Truck 125
Braking 127
Steering 129
Parking the Truck 129
Transporting Loads 130
General Information 130
Collecting a Load 133
Leaving a Load 134
Battery 135
Type of Battery 135
Changing the Battery 135
Charging the Battery 137
General Prohibition 137
Pre-Charging 138
During Charging 138
After Charging 139
Battery Maintenance 140
Daily Service/Safety Checks 142
Special Equipment 145
Maintenance 146
General Information 146
Safety Regulations with Maintenance Work 146
Other Service and Repair Work 149
Cleaning and Washing 150
General 150
External Cleaning 150
Cleaning the Motor Compartment 150
Electrical Components 151
Maintenance Chart 152
Lubrication Chart 156
Approved Oils and Grease 157
Transporting and Storing the Truck 158
Truck’s Dimensions and Weight 158
Lifting the Truck 158
Towing and Transporting a Disabled Truck 159
Storing the Truck 160
Battery 160
Hydraulic System 160
Drive Unit 160
Starting After a Period of Disuse 160
Recycling/Discarding 161
Discarding the Battery 161
Scrapping the Truck 161
Chassis 161
Hydraulic System 162
Electrical System 162
Back Cover 163
Front Cover 164
Operator’s Warning 165
Foreword 166
Table of Contents 167
Safety Regulations 169
Warning Symbols 169
Prohibitory Symbols 170
Ordinance Symbols 170
General Safety Regulations 171
Control 171
Operating the Truck 172
Operator’s Responsibility 173
Working Area 174
Driving and Conduct While Driving 175
Handling Loads 178
Parking the Truck 179
Handling the Battery 180
Maintenance and Repair 181
Warning and Information Signs 182
Warning Decals 183
Presentation of Truck 184
Application Area for BT’s Trucks 185
Prohibited Applications for BT’s Trucks 185
Truck Data 186
Truck Dimensions 187
Data Plate 190
UL Construction Type 191
Presentation of Main Components 192
Controls and Instruments 195
Control Handle 195
Control for Raising the Forks 196
Control for Lowering the Forks 196
Travel Direction Selector and Speed Control 197
Horn 197
Reverser Switch 198
Steering Control Handle/Brake Control 199
Parking Brake (B1) 199
Travel Brake (B2) 199
Braking Using Plugging Function 200
Dash Panel Layout 201
Key Switch 201
Emergency Disconnect Switch 201
BDI/Hourmeter with Travel Interrupt 202
Battery Discharge Indicator 202
Hourmeter 203
Mast Function Control Lever 204
Control for Raise/Lower Using Control Lever 204
Fork Function Control Lever 205
Control for Sideshifting Forks 205
Control for Auxiliary Fork Function 205
Driving 206
Starting the Truck 207
Braking 209
Steering 211
Parking the Truck 211
Transporting Loads 212
General Information 212
Collecting a Load 215
Leaving a Load 216
Battery 217
Type of Battery 217
Changing the Battery 217
Charging the Battery 219
General Prohibition 219
Pre-charging 220
During Charging 220
After Charging 221
Battery Maintenance 222
Each Week 222
Each Month 223
Daily Service/Safety Checks 224
Special Equipment 227
Maintenance 228
General Information 228
Safety Regulations with Maintenance Work 228
Maintenance Work that can be Carried out by You 231
Maintenance Work that may be Carried out by Trained Maintenance Personnel 231
Other Service and Repair Work 231
Cleaning and Washing 232
General 232
External Cleaning 232
Cleaning the Motor Compartment 232
Electrical Components 233
Maintenance Chart 234
Lubrication Chart 238
Approved Oils and Grease 239
Transporting and Storing the Truck 240
Truck’s Dimensions and Weight 240
Lifting the Truck 240
Towing and Transporting a Disabled Truck 241
Storing the Truck 242
Battery 242
Hydraulic System 242
Drive Unit 242
Starting After a Period of Disuse 242
Recycling/Discarding 243
Discarding the Battery 243
Scrapping the Truck 243
Chassis 243
Hydraulic System 244
Electrical System 244
Back Cover 245
Front Cover 0
Operator’s Warning 0
Before operating the truck: 0
Foreword 0
Standard Compliance 0
Safety regulations symbols 0
Warning symbols 0
Warning levels 0
Prohibitory symbols 0
Ordinance symbols 0
General safety regulations 0
Control 0
Operating the truck 0
Operator’s responsibility 0
Working area 0
Driving and conduct while driving 0
Handling loads 0
Parking the truck 0
Handling the battery 0
Maintenance and repair 0
Warning and information decals 0
WSX 22 “EE” battery decals 0
Warning decals 0
Presentation of truck 0
Application area for BT Prime-Mover’s trucks 0
Prohibited applications for BT Prime-Mover’s trucks 0
Truck data 0
Truck battery dimensions 0
WSX22 truck dimensions 0
WSX30 truck dimensions 0
WSX40 truck dimensions 0
Data plate 0
U L construction type 0
Presentation of main components 0
Controls and instruments 0
Control handle 0
Control for raising the forks 0
Control for lowering the forks 0
Travel direction selector and speed control 0
Horn 0
Reverser switch 0
Steering control handle/brake control 0
Braking using plugging function 0
Dash Controls 0
Key switch (Toggle switch) 0
Master control on/off switch 0
BDI/hourmeter with lift interrupt 0
Battery discharge indicator (BDI) 0
Hourmeter 0
Emergency battery disconnect 0
Key switch (Toggle switch) 0
Mast Function Control Lever 0
Control for Raise/Lower using control lever 0
Fork Function Control Lever (optional) 0
Control for Sideshifting Forks (optional) 0
Control for Auxiliary Fork Function (optional) 0
Driving 0
Starting the truck 0
Braking the Truck 0
Steering the truck 0
Parking the truck 0
Transporting loads 0
General Information 0
Collecting a load 0
Leaving a load 0
Battery 0
Type of battery 0
Changing the battery 0
Charging the battery 0
General prohibition 0
Pre-charging 0
During charging 0
After charging 0
Battery maintenance 0
Each week: 0
Each month: 0
Daily service/safety checks 0
Daily service/safety checks drawing 0
Special equipment 0
Maintenance 0
General information 0
Safety regulations with maintenance work 0
Maintenance that can be carried out by driver 0
Maintenance that may be carried out by trained maintenance personnel 0
Other service and repair work 0
Cleaning and washing 0
General 0
External cleaning 0
Cleaning the motor compartment 0
Electrical components 0
Maintenance chart 0
Lubrication chart 0
Approved Oils and Grease 0
Transporting and storing the truck 0
Truck’s dimensions and weight as standard 0
Towing and transporting a disabled truck 0
Storing the truck 0
Battery 0
Hydraulic system 0
Drive unit 0
Starting after a period of disuse 0
APPENDIX A – Selected OSHA Regulations 0
A 0
B 0
C 0
D 0
E 0
F 0
G 0
H 0
L 0
M 0
N 0
O 0
P 0
S 0
T 0
U 0
W 0
A 0
B 0
C 0
D 0
E 0
F 0
G 0
H 0
L 0
M 0
N 0
O 0
P 0
S 0
T 0
U 0
W 0
Index 0
Back Cover 0
Front Cover 0
Operator’s Warning 0
Before operating the truck: 0
Foreword 0
Standard Compliance 0
Safety regulations symbols 0
Warning symbols 0
Warning levels 0
Prohibitory symbols 0
Ordinance symbols 0
General safety regulations 0
Control 0
Operating the truck 0
Operator’s responsibility 0
Working area 0
Driving and conduct while driving 0
Handling loads 0
Parking the truck 0
Handling the battery 0
Maintenance and repair 0
Warning and information decals 0
WSX 22 “EE” battery decals 0
Warning decals 0
Presentation of truck 0
Application area for BT Prime-Mover’s trucks 0
Prohibited applications for BT Prime-Mover’s trucks 0
Truck data 0
Truck battery dimensions 0
WSX22 truck dimensions 0
WSX30 truck dimensions 0
WSX40 truck dimensions 0
Data plate 0
U L construction type 0
Presentation of main components 0
Controls and instruments 0
Control handle 0
Control for raising the forks 0
Control for lowering the forks 0
Travel direction selector and speed control 0
Horn 0
Reverser switch 0
Steering control handle/brake control 0
Braking using plugging function 0
Dash Controls 0
Key switch (Toggle switch) 0
Master control on/off switch 0
BDI/hourmeter with lift interrupt 0
Battery discharge indicator (BDI) 0
Hourmeter 0
Emergency battery disconnect 0
Key switch (Toggle switch) 0
Mast Function Control Lever 0
Control for Raise/Lower using control lever 0
Fork Function Control Lever (optional) 0
Control for Sideshifting Forks (optional) 0
Control for Auxiliary Fork Function (optional) 0
Driving 0
Starting the truck 0
Braking the Truck 0
Steering the truck 0
Parking the truck 0
Transporting loads 0
General Information 0
Collecting a load 0
Leaving a load 0
Battery 0
Type of battery 0
Changing the battery 0
Charging the battery 0
General prohibition 0
Pre-charging 0
During charging 0
After charging 0
Battery maintenance 0
Each week: 0
Each month: 0
Daily service/safety checks 0
Daily service/safety checks drawing 0
Special equipment 0
Maintenance 0
General information 0
Safety regulations with maintenance work 0
Maintenance that can be carried out by driver 0
Maintenance that may be carried out by trained maintenance personnel 0
Other service and repair work 0
Cleaning and washing 0
General 0
External cleaning 0
Cleaning the motor compartment 0
Electrical components 0
Maintenance chart 0
Lubrication chart 0
Approved Oils and Grease 0
Transporting and storing the truck 0
Truck’s dimensions and weight as standard 0
Towing and transporting a disabled truck 0
Storing the truck 0
Battery 0
Hydraulic system 0
Drive unit 0
Starting after a period of disuse 0
APPENDIX A – Selected OSHA Regulations 0
A 0
B 0
C 0
D 0
E 0
F 0
G 0
H 0
L 0
M 0
N 0
O 0
P 0
S 0
T 0
U 0
W 0
A 0
B 0
C 0
D 0
E 0
F 0
G 0
H 0
L 0
M 0
N 0
O 0
P 0
S 0
T 0
U 0
W 0
Index 0
Back Cover 0

S.V 30/01/2025