Bucyrus 39HR Blast Hole Drill Operator’s Manual – CAT Rotary Track Drill 39HR – PDF DOWNLOAD

Description

Bucyrus 39HR Blast Hole Drill Operator’s Manual – CAT Rotary Track Drill 39HR – PDF DOWNLOAD

DESCRIPTION:

Bucyrus 39HR Blast Hole Drill Operator’s Manual – CAT Rotary Track Drill 39HR – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.
• Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
• This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

TABLE OF CONTENTS:

Bucyrus 39HR Blast Hole Drill Operator’s Manual – CAT Rotary Track Drill 39HR – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
WARNING SIGNS AND DECALS 11
Standard Warning Signs 11
Stored Energy Warning Signs 12
Machine Overview 13
LOWER WORKS 13
MAIN FRAME 15
OPERATOR’S CAB 16
OPERATOR’S SEAT 17
POWER MODULE 18
MAST 19
DRILL STRING COMPONENTS 20
MAST HOIST CYLINDERS 21
MAST MACHINERY 22
HOSE DRUM CARRIER ASSEMBLY 23
UPPER WINCH BEAM 24
LOWER TENSIONING ARM 24
BREAKOUT WRENCH 25
TOOL WRENCH 26
PIPE RETENTION DEVICE 27
PIPE HANDLING ARM 28
PIPE CAROUSEL 29
FUEL TANKS 30
WATER TANKS 31
OPERATION NEAR ELECTRICAL LINES 32
STANDARD HAND SIGNALS – CRANE OPERATIONS 33
OPERATIONAL INFORMATION AND THEORY 36
Typical Tri-Cone Roller Drill Bit Components 37
Carbide Drill Teeth Used For Various Formations 38
Formation – Bit Selection Compatibility Chart 40
MACHINE SPECIFIC CONSIDERATIONS 41
OPERATOR CONTROLS 42
CONTROL CONSOLES AND PANELS 42
Operator’s Cab 43
OPERATOR’S DISPLAY 44
DISPLAY AREA & INDICATORS 44
DISPLAY SCREENS 45
Title Screen 45
Main Menu 46
Leveling Screen 46
Active Alarm 47
New Alarm 47
Alarms Help Screen 48
Setup Screen 48
PLC/Profibus Menu 49
Calibration and Limits 49
Calibration Help 50
Operating Hours/Fault Counters 50
Field Tests Screen 51
Status Screen 52
STATUS SCREEN GAUGES, DISPLAYS & INDICATORS 52
LEFT CONTROL CONSOLE 58
CONTROLS ON THE LEFT CONTROL CONSOLE 59
RIGHT CONTROL CONSOLE 64
CONTROLS ON THE RIGHT CONTROL CONSOLE 65
AUXILIARY OPERATOR’S CONTROL CONSOLE 69
MACHINE OPERATION 71
DAILY INSPECTION PROCEDURES 72
PRESTART LUBRICATION 74
ENGINE START-UP AND SHUT DOWN 75
MACHINERY CHECKS 76
BREAK-IN OF NEW COMPONENTS 76
ENGINE SHUTDOWN 77
OPERATING PROCEDURES 78
PROPELLING 78
Gradual Turns – 15° Increments 80
LEVELING 81
MAST RAISING/LOWERING 83
RAISING THE MAST 83
LOWERING THE MAST 84
BI617035
PULLDOWN 86
CHECKING THE HOIST BRAKE 86
PULLDOWN OPERATION 86
AUXILIARY WINCH 87
PIPE LOADING AND UNLOADING 88
PREPARATION 88
LOADING PIPE 88
UNLOADING PIPE 89
PIPE CAROUSEL & HANDLING ARM 91
PIPE CAROUSEL & HANDLING ARM OPERATION 92
TOOL HANDLING 92
TOOL WRENCH 93
BREAKOUT WRENCH 94
DRILL TOOL STRING ASSEMBLY 96
ADDING ADDITIONAL DRILL PIPE 102
MULTIPLE SECTIONED DRILL PIPE DISASSEMBLY 104
TOOL HANDLING FOR ANGLE DRILLING PROCEDURES 105
DRILLING 106
VERTICAL DRILLING 106
STARTING THE HOLE (COLLARING) 107
NORMAL DRILLING 109
ENDING THE HOLE (SINGLE PASS DRILLING) 111
ENDING THE HOLE (MULTIPLE PASS DRILLING) 111
DRILLING DIFFICULT FORMATIONS 112
UNCONSOLIDATED MATERIALS 112
WET OR STICKY FORMATIONS 114
ANGLE DRILLING 115
MOVING TO THE NEXT HOLE LOCATION 116
DRILL STABLILITY CHART 117
MACHINE SHUTDOWN 118
NORMAL SHUTDOWN 118
MACHINE STORAGE 120
SHORT TERM STORAGE 120
LONG TERM STORAGE 121
ATTENDED LONG TERM STORAGE 121
UNATTENDED LONG TERM STORAGE 122
TYPICAL OPERATING SPECIFICATIONS 123
TYPICAL MACHINE SPECIFICATIONS 124
GENERAL ESTIMATED COMPONENT WEIGHTS 126

BUCYRUS 39HR BLAST HOLE DRILL OPERATOR’S MANUAL – CAT ROTARY TRACK DRILL 39HR – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M