Cascade Layer Picker Service Manual 230444 R-1 – PDF DOWNLOAD

Description

Cascade Layer Picker Service Manual 230444 R-1 – PDF DOWNLOAD

FILE DETAILS:

Cascade Layer Picker Service Manual 230444 R-1 – PDF DOWNLOAD

Language :English
Pages :52
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cascade Layer Picker Service Manual 230444 R-1 – PDF DOWNLOAD

Introduction
This Manual provides the Periodic Maintenance, Troubleshooting, Service and Specifications for the Cascade Layer Picker. In any communication about the Layer Picker, refer to the product I.D. number stamped on the nameplate as shown. If the nameplate is missing, the numbers can be found stamped on the mast.
IMPORTANT:

All hoses, tubes and fittings on Layer Picker are JIC.
TABLE OF CONTENTS:

Cascade Layer Picker Service Manual 230444 R-1 – PDF DOWNLOAD

Front Cover 1
Contents 2
Introduction 3
Introduction 3
Special Definitions 3
Periodic Maintenance 4
100-Hour Maintenance 4
500-Hour Maintenance 4
1000-Hour Maintenance 5
2000-Hour Maintenance 5
Troubleshooting 6
General Procedures 6
Truck System Requirements 6
Tools Required 6
Troubleshooting Chart 7
Layer Picker Loads 8
Plumbing 9
Hosing Diagrams 9
Clamp and Reach Circuits 9
Swing Circuit10
Hoist Circuit11
Hydraulic Schematics12
Without flow/pressure control valve12
With flow/pressure control valve13
Clamp Function14
Supply Circuit Test14
Clamp Circuit Test14
Reach Function16
Supply Circuit Test16
Reach Circuit Test16
Swing Function17
Supply Circuit Test17
Swing Circuit Test17
Hoist Function18
Supply Circuit Test18
Lower Carriage Circuit Test18
Electrical Circuit19
Service20
Layer Picker Removal20
Clamp Assembly22
Removal22
Arms – Removal and Installation23
Contact Pad – Rotation or Replacement23
Contact Pad Camber Adjustment24
Arm Bearing Replacement25
Clamp Valve Removal, Installation26
Clamp Valve Service26
Cylinders27
Cylinder Removal and Installation27
Cylinder Disassembly28
Cylinder Inspection28
Cylinder Reassembly29
Boom/Carriage Assembly30
Removal30
Boom Reeving Service32
Telescpope Bars, Bearings32
Revolving Connection – Removal, Installation33
Revolving Connection Service33
Swing Valve – Removal, Installation34
Swing Valve Service34
Boom Replacement35
Swing Drive Motor Replacement36
Carriage with all Roller Bearings – Inspection, Service37
Carriage with Sliding and Roller Bearings – Inspection, Service38
Layer Picker Mast39
Inspection and Adjustments39
Chain Inspection40
Lift Chain Service41
Mast Reeving Service42
Hoist Cylinder Removal43
Hoist Cylinder Bleeding43
Hoist Cylinder Service44
Mast Valve Service45
Mast Upright Disassembly46
Mast Upright Inspection46
Mast Upright Reassembly47
Lower Carriage Solenoid Valve48
Coil Service48
Valve Service48
Specifications49
Hydraulics49
Truck Valve Functions49
Torque Values50
Back Cover52

S.M 23/12/24