Case 1021F 1121F Stage IV Wheel Loader Operator’s Manual 47920033 Digital PDF Download

Description

Case 1021F 1121F Stage IV Wheel Loader Operator’s Manual 47920033 – PDF DOWNLOAD

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DESCRIPTION:

Case 1021F 1121F Stage IV Wheel Loader Operator’s Manual 47920033 – PDF DOWNLOAD

GENERAL INFORMATION :
Note to the owner :

• Read this manual before you start the engine or operate the machine. If you need more information, see your authorized
  dealer.
• This manual contains important information about the safe operation, adjustment, and maintenance of your machine.
  Refer to the index at the back of this manual for locating specific items about your machine. The wheel loader conforms
  to current safety regulations.
• Consult an authorized dealer for changes, additions, or modifications that can be required for this machine to comply
  with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or
  death. Anyone making such unauthorized modifications is responsible for the consequences.
• The information in this manual is provided on the basis of information that was available at the time the manual was
  written. Settings, procedures, part numbers, software and other items can change. These changes can affect the
  maintenance performed on the machine. Ensure that you have complete and current information from your dealer
  before you start any machine operation.
• DO NOT OPERATE or permit anyone to operate or service this machine until you or the other persons have read and
  understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
  This Wheel Loader, with standard equipment and attachments is intended to be used for digging and general earth
  moving purposes such as land leveling, truck loading, and material rehandling. This machine is not intended to be
  used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those described in this manual, decals, or other
  product safety information provided with the machine. These materials define the machine’s intended use.
  If the loader is to be used in an application that involves special attachments or equipment, such as forestry, etc.,
  consult an authorized dealer. Consult an authorized dealer on changes, additions or modifications that can be required
  for this machine to comply with various country regulations and safety requirements.

Before permitting a new operator on this machine, make certain:
• That the operator has received the necessary training to operate the machine correctly and safely.
• That the operator has read and understands the instructions given in this manual.

• All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable
  local age work permits.
• This Operators Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual
  is complete and in good condition. Contact your dealer to obtain additional manuals or manuals in languages other
  than that of the country of use.
• Your dealer is at your disposal for any further information. He will also provide any after-sales service you may require
  and genuine replacement parts, your guarantee of quality and match.

TABLE OF CONTENTS:

Case 1021F 1121F Stage IV Wheel Loader Operator’s Manual 47920033 – PDF DOWNLOAD

1 GENERAL INFORMATION
Note to the Owner 1-1
Intended use 1-4
Electro-Magnetic Compatibility (EMC) 1-5
Manual scope and required training level 1-6
Product identification 1-8
Operator’s manual storage on the machine 1-11
Machine orientation 1-12
Machine components 1-13
Declaration of conformity 1-15
2 SAFETY INFORMATION
Safety rules 2-1
Personal safety 2-2
Safety rules 2-3
Seat belts 2-11
Support strut and service link 2-12
Utility safety 2-14
Ecology and the environment 2-15
Hand signals 2-16
Airborne noise emission 2-22
Vehicle vibration levels 2-24
Safety signs 2-25
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Proper entry and exit 3-1
Operator’s seat
Overview 3-3
Forward controls
Front console 3-12
Steering column 3-13
Pedal controls 3-15
Parking brake 3-17
Left-hand side controls
Joystick steering 3-18
Right-hand side controls
Overview 3-21
Two function valve 3-23
Three function valve 3-26
Four function valve 3-30
Wrist rest 3-32
Exterior controls
Hood switch and master disconnect 3-33
INSTRUMENT CLUSTER
Overview 3-36
Status and warning icons 3-38
Display settings 3-49
Keypad 3-50
Operator preferences 3-59
SIDE CONSOLE
Overview 3-69
Switch operations 3-70
CLIMATE CONTROLS
Climate controls 3-75
Cab air louvers 3-77
Windows 3-79
4 OPERATING INSTRUCTIONS
Commissioning the unit
Before starting the engine 4-1
Run in period of a new machine 4-2
Starting the unit
Starting the engine 4-3
Operating in extreme temperatures 4-5
Cold temperature operation 4-6
Operating the machine 4-8
Stopping the unit
Stopping the unit 4-10
Moving the unit
Transmission enable switch 4-12
Ride control 4-13
Control levers 4-14
Auxiliary Forward, Neutral, Reverse (F-N-R) switch 4-19
Automatic mode 4-23
Loader functions 4-25
5 TRANSPORT OPERATIONS
Road transport
Safety rules 5-1
Transporting the machine 5-2
Travelling on public roads 5-5
Moving a disabled machine 5-8
6 WORKING OPERATIONS
Preparing for work
Operating tips 6-1
Joystick operation 6-4
7 MAINTENANCE
General information
Servicing 7-1
Support strut for loader lift arm 7-3
Releasing pressure in the hydraulic system 7-5
General specification – Diesel fuel 7-7
Biodiesel fuel 7-8
Fluids and lubricants 7-10
Engine cooling system 7-16
Selective Catalytic Reduction (SCR) – Overview 7-18
Selective Catalytic Reduction (SCR) system 7-25
Maintenance planning
Maintenance chart 7-40
Daily inspection
Daily inspection 7-42
Every 10 hours
Engine oil level – Check 7-46
Every 50 hours
Bucket/attachment fittings – Grease 7-47
Machine fittings – Grease 7-48
Hydraulic oil level – Check 7-50
Transmission oil level – Check 7-51
Engine coolant level – Check 7-53
Initial 100 hours
Wheel nuts tightening – Check 7-54
Axle cooler filters (if equipped) – Change 7-55
Selective Catalytic Reduction (SCR) in-line supply filter – Clean 7-57
Engine oil and filter (Initial) – Replace 7-59
Fuel pre-filter (Initial) – Replace 7-61
Fuel filter (Initial) – Replace 7-62
Hydraulic oil filters (Initial) – Replace 7-64
Front and rear axle oil (Initial) – Change 7-67
Every 100 hours
Machine fittings – Grease 7-70
Every 250 hours
Drive shaft slip joints – Grease 7-73
Cab air filters – Cleaning 7-74
Engine accessory drive belt – Check 7-76
Wheels and tires pressure – Check 7-78
Every 500 hours
Engine oil and filter – Replace 7-80
Fuel pre-filter – Replace 7-82
Fuel filter – Replace 7-83
Fuel tank sediment – Drain 7-85
Front and rear axle oil level – Check 7-86
Front and rear axle oil – Severe duty – Change 7-87
Roll over protective structure – Check 7-90
Battery fluid level – Check 7-93
DEF/AdBlue® tank vent filter – Replace 7-94
Selective Catalytic Reduction (SCR) in-line filter – Clean 7-96
Every 1000 hours
Pivot points – Grease 7-98
Drive belt – Replace 7-100
Cab air filters – Replace – Recirculation filter 7-102
Engine breather filter – Replace 7-104
Front and rear axle oil – Change 7-106
Every 1500 hours
Transmission fluid and filter – Change 7-109
Gear-box – Calibration 7-112
Transmission declutch pressure – Adjust – 4-speed transmission 7-113
Every 2000 hours
Engine valve clearance – Check and adjust 7-114
Hydraulic oil and filters – Change 7-115
Engine air filters – Replace 7-119
Frame and cab – Lubricate 7-122
Every 4000 hours
Selective Catalytic Reduction System (SCR) supply module filter – Replace 7-123
Diesel Exhaust Fluid (DEF)/AdBlue® tank suction – Cleaning 7-126
Engine coolant – Change 7-129
As required
Fuel pre-filter – Drain fluid 7-131
DEF/AdBlue® tank neck filter – Cleaning 7-132
Urea Quality Sensor (UQS) – Replace 7-135
Air conditioning condenser – Clean 7-136
Height control and return to travel – Adjust 7-137
Return-to-dig – Adjust 7-139
Parking brake – Check 7-141
Secondary steering – Check 7-145
Cab service – Check 7-146
Windshield washer fluid level – Check 7-149
Cooling box components- Check and clean 7-150
ELECTRICAL SYSTEM
Battery – Clean 7-151
Battery electrolyte level – Check 7-154
Auxiliary battery connections – Check 7-155
Battery – Replace 7-157
Fuses and relays – Replace 7-158
Lights – Replace 7-163
Storage
Preparation 7-165
Every 30 days 7-166
Removal 7-167
8 SPECIFICATIONS
General specification 8-1
Lift capacities 8-7
Torque charts 8-9
Dimensions specifications 8-11
Weight adjustments 8-22
9 ACCESSORIES
General accessories 9-1
12V socket 9-3
Telematics 9-4

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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