Case 1188 Crawler Excavator Operator’s Manual 9-28071 – PDF DOWNLOAD

Description

Case 1188 Crawler Excavator Operator’s Manual 9-28071 – PDF DOWNLOAD

DESCRIPTION:

Case 1188 Crawler Excavator Operator’s Manual 9-28071 – PDF DOWNLOAD

TO THE OWNER :

• Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. See “Official Documents”. However, this does not exclude the risk of accidents. That is why it is essential to observe elementary safety rules and precautions.
• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Use this manual as a guide. Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.
• The standard attachments and equipment available for use with this machine are intended for general earthmoving purposes, rehandling, boring, ditch cleaning, etc. If the machine is to be used for handling loads, (tubing, concrete pipe sections, shoring material, etc.), make sure the machine is suitably equipped for this type of work.
• For this type of application, the machine must be equipped with safety valves, an overload indicator, a maximum lift capacities table, corresponding to the type of machine and its attachment, and a load attachment point. All legal requirements must also be strictly observed.
• Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.
• Any modification or adaptation which is not approved by the maker may invalidate the machine’s initial conformity with safety requirements. The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult your CASE dealer.

TABLE OF CONTENTS:

Case 1188 Crawler Excavator Operator’s Manual 9-28071 – PDF DOWNLOAD

TO THE OWNER ……………………………………………………………………………….. 5- 9
1188 SERIES C TYPE HYDRAULIC CRAWLER EXCAVATOR ………………… 5
TO THE OWNER ………………………………………………………………………………… 6
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE ……………………………. 9
IDENTIFICATION NUMBERS/MACHINE COMPONENTS …………………… 10 -13
TYPE , SERIAL NUMBER AND YEAR OF BUILD ………………………………….. 10
MACHINE COMPONENTS …………………………………………………………………. 12
SAFETY/DECALS/HAND SIGNALS …………………………………………………. 14 – 32
SAFETY RULES ……………………………………………………………………………….. 14
DECALS …………………………………………………………………………………………… 23
HAND SIGNALS ……………………………………………………………………………….. 29
CONTROLS/INSTRUMENTS/ACCESSORIES …………………………………… 33 – 82
CAB DOOR ………………………………………………………………………………………. 33
WALKWAY ACCESS DOOR ………………………………………………………………. 34
STEPS AND ACCESS HANDLES ……………………………………………………….. 35
INSTRUMENT PANEL ……………………………………………………………………….. 36
CONTROL PANEL …………………………………………………………………………….. 44
CAB CONTROLS ………………………………………………………………………………. 46
ELECTRICAL CABINET …………………………………………………………………….. 59
OPERATOR’S SEAT …………………………………………………………………………. 60
WINDSCREEN …………………………………………………………………………………. 63
FRONT LOWER WINDOW …………………………………………………………………. 65
HEATING AND VENTILATION ……………………………………………………………. 66
FRONT VIEW MIRROR AND REAR VIEW MIRRORS …………………………… 67
TOWING EYE …………………………………………………………………………………… 68
FUEL TANK ……………………………………………………………………………………… 69
TOOL BOX ……………………………………………………………………………………….. 70
TOOLS …………………………………………………………………………………………….. 70
ENGINE HOODS ………………………………………………………………………………. 71
ACCESS PANELS …………………………………………………………………………….. 72
RIGHT-HAND DOOR …………………………………………………………………………. 73
ELECTRICAL SOCKET ……………………………………………………………………… 74
HYDRAULIC RESERVOIR SHUT OFF VALVE …………………………………….. 74
BATTERY MASTER SWITCH …………………………………………………………….. 75
LOAD HANDLING EYE ……………………………………………………………………… 76
MAXIMUM OPENING RANGE AND MAXIMUM FORCE FOR
BACKHOE BUCKET ……………………………………………………………………… 77
MAXIMUM OPENING RANGE AND MAXIMUM FORCE FOR
QUICK COUPLER …………………………………………………………………………. 77
VALVE BANK PARTITION HOOD ……………………………………………………….. 78
ENGINE COMPARTMENT LIGHT.. ………………………………………………………. 78
BUCKET/CLAMSHELL SELECTOR VALVE …………………………………………. 79
SAFETY VALVES ………………………………………………………………………………. 79
FUEL TANK FILLER PUMP …………………………………………………………………. 80
ROTARY BEACON …………………………………………………………………………….. 82
1
OPERATING INSTRUCTIONS ……………………………………………………….. 83 – 116
BEFORE USING THE MACHINE ………………………………………………………… 83
MACHINE OPERATION …………………………………………………………………….. 84
RUN-IN PERIOD ………………………………………………………………………………. 86
STARTING THE ENGINE …………………………………………………………………… 87
STARTING THE ENGINE IN COLD WEATHER ……………………………………. 90
STOPPING THE ENGINE ………………………………………………………………….. 91
OPERATING THE MACHINE IN COLD WEATHER ………………………………. 92
INSTALLING THE FUEL TANK CAP …………………………………………………… 93
LOAD HANDLING …………………………………………………………………………….. 94
MAXIMUM LIFT CAPACITIES TABLES ……………………………………………….. 96
OVERLOAD INDICATOR …………………………………………………………………… 97
TRANSPORTING THE MACHINE ………………………………………………………. 98
HANDLING THE MACHINE ……………………………………………………………… 103
CAB INSTALLATION AND REMOVAL ……………………………………………….. 105
TOWING THE MACHINE …………………………………………………………………. 108
OPERATING THE MACHINE IN WATER …………………………………………… 111
ATTACHMENT INSTALLATION AND REMOVAL USING THE
QUICK COUPLER ……………………………………………………………………….. 112
PARKING THE MACHINE ………………………………………………………………… 116
WORKSITEOPERATION …………………………………………………………… 117-125
OPERATING INSTRUCTIONS ………………………………………………………….. 117
WORKING INSTRUCTIONS …………………………………………………………….. 118
LOAD HANDLING …………………………………………………………………………… 124
SERVICE INTERVALS ………………………………………………………………… 126 – 130
SERVICE INSTRUCTIONS ………………………………………………………………. 126
HOURMETER …………………………………………………………………………………. 127
LUBRICATION/MAINTENANCE CHART ……………………………………………. 128
LUBRICATION/FILTERS/FLUIDS ………………………………………………… 132-188
FLUIDS AND LUBRICANTS ……………………………………………………………… 132
ENVIRONMENT ……………………………………………………………………………… 134
PLASTIC AND RESIN COMPONENTS ……………………………………………… 135
CAPACITIES AND SPECIFICATIONS OF FLUIDS
AND LUBRICANTS ……………………………………………………………………… 135
GREASE FITTINGS ………………………………………………………………………… 136
FLUID LEVELS ……………………………………………………………………………….. 156
ENGINE …………………………………………………………………………………………. 158
COOLING SYSTEM ………………………………………………………………………… 161
FUEL SYSTEM ……………………………………………………………………………….. 165
FUEL HEATER PRECLEANER …………………………………………………………. 169
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ……………………. 171
HYDRAULIC SYSTEM …………………………………………………………………….. 172
AIR FILTER ……………………………………………………………………………………. 180
SWING REDUCTION GEAR …………………………………………………………….. 185
TRAVEL REDUCTION GEARS …………………………………………………………. 187
2
MAINTENANCE/ADJUSTMENTS …………………………………………………. 189 – 233
HEATING UNIT FILTER …………………………………………………………………… 189
RADIATOR AND OIL COOLER …………………………………………………………. 190
ALTERNATOR AND FAN BELT ………………………………………………………… 191
FUEL TANK FILTER ………………………………………………………………………… 192
ADJUSTING ROCKER ARM CLEARANCE ………………………………………… 192
INSPECTING AND CLEANING THE MACHINE ………………………………….. 192
TRACKS ………………………………………………………………………………………… 193
WEAR LIMITS …………………………………………………………………………………. 197
TRAVEL LEVER ……………………………………………………………………………… 199
REPLACING A BACKHOE BUCKET TOOTH TIP ……………………………….. 200
TEETH AND TOOTH TIP WEAR LIMITS ……………………………………………. 201
REPLACING A BACKHOE BUCKET SIDE CUTTER …………………………….. 202
REPLACING A BACKHOE BUCKET ………………………………………………….. 203
REPLACING A CLAMSHELL TOOTH ………………………………………………… 208
REPLACING A CLAMSHELL ……………………………………………………………. 208
REPLACING A BACKHOE BUCKET WITH A CLAMSHELL
( or vice-versa) ……………………………………………………………………………… 211
REPLACING AN EJECTOR BUCKET ………………………………………………… 214
ADJUSTING THE ADJUSTABLE BOOM WITH HYDRAULIC LOCK ……… 218
CHECKING FOR CYLINDER LEAKS …………………………………………………. 220
HYDRAULIC HAMMER INSTALLATION …………………………………………….. 220
SLEEVES FOR THREADED PINS …………………………………………………….. 221
REPLACING A HOSE ………………………………………………………………………. 221
REPLACING STANDARD PINS WITH “EXPANDER” PINS ………………….. 222
SHIMMING OF ATTACHMENTS ……………………………………………………….. 223
INSPECTION AND MAINTENANCE OF THE
QUICK COUPLER ………………………………………………………………………… 225
AIR CONDITIONING ………………………………………………………………………… 226
ENGINE TROUBLESHOOTING ………………………………………………………… 229
ELECTRICAL SYSTEM ………………………………………………………………… 234 – 247
FUSES AND RELAYS LEFT AND RIGHT- HAND COMPARTMENTS ……. 234
BATTERIES ……………………………………………………………………………………. 237
BOOSTER BATTERIES …………………………………………………………………… 240
ALTERNATOR ………………………………………………………………………………… 241
STARTER MOTOR ………………………………………………………………………….. 241
ELECTRONIC CONTROL BOX …………………………………………………………. 242
TEMPERATURE PROBE …………………………………………………………………. 243
BULBS …………………………………………………………………………………………… 243
BULB REPLACEMENT …………………………………………………………………….. 244
ADJUSTING UPPERSTRUCTURE LIGHTS ……………………………………….. 247
3
STORAGE …………………………………………………………………………………. 248 – 249
MACHINE STORAGE ………………………………………………………………………. 248
SPECIFICATIONS ………………………………………………………………………. 250 – 274
ENGINE …………………………………………………………………………………………. 250
HYDRAULIC SYSTEM …………………………………………………………………….. 251
ELECTRICAL SYSTEM ……………………………………………………………………. 252
UPPERSTRUCTURE FRAME …………………………………………………………… 252
CAB ………………………………………………………………………………………………. 252
OPERATOR’S COMPARTMENT ………………………………………………………. 253
UNDERCARRIAGE …………………………………………………………………………. 253
SAFETY DEVICES ………………………………………………………………………….. 253
GAUGES ……………………………………………………………………………………….. 254
WARNING AND INDICATOR LAMPS ………………………………………………… 254
ATTACHMENTS ……………………………………………………………………………… 254
NOISE LEVELS ………………………………………………………………………………. 254
VIBRATION LEVELS IN OPERATOR’S CAB ……………………………………… 254
GROUND PRESSURE …………………………………………………………………….. 255
TRAVEL …………………………………………………………………………………………. 255
WEIGHTS ………………………………………………………………………………………. 256
BUCKETS ………………………………………………………………………………………. 259
CLAMSHELLS ………………………………………………………………………………… 260
OVERALL MACHINE DIMENSIONS ………………………………………………….. 261
OPERATING RANGE ………………………………………………………………………. 262
TRANSPORT DIMENSIONS …………………………………………………………….. 266
ATTACHMENT CONFIGURATIONS ………………………………………………….. 267
MATERIAL DENSITY/HANDLING TABLE
(backhoe attachment) …………………………………………………………………… 268
MATERIAL DENSITY/HANDLING TABLE
(clamshell attachment) ………………………………………………………………… 270
DENSITY OF VARIOUS SOILS AND MATERIALS ……………………………… 272
INDEX ……………………………………………………………………………………….. 275 – 278

IMAGES PREVIEW OF THE MANUAL:

CASE 1188 CRAWLER EXCAVATOR OPERATOR’S MANUAL 9-28071 – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V