Case 21F 121F 221F 321F Tier 4B (Final) Compact Wheel Loader Operator’s Manual 51519761 – PDF DOWNLOAD

Description

Case 21F 121F 221F 321F Tier 4B (Final) Compact Wheel Loader Operator’s Manual 51519761 – PDF DOWNLOAD

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DESCRIPTION:

Case 21F 121F 221F 321F Tier 4B (Final) Compact Wheel Loader Operator’s Manual 51519761 – PDF DOWNLOAD

GENERAL INFORMATION
Note to the Owner :

• Read this manual before you start the engine or operate the machine. If you need more information, see your authorized
  dealer.
• This manual contains important information about the safe operation, adjustment, and maintenance of your machine.
  Refer to the index at the back of this manual for locating specific items about your machine. The Compact Wheel
  Loader conforms to current safety regulations.
• Consult an authorized dealer on changes, additions, or modifications that can be required for this machine to comply
  with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or
  death. Anyone making such unauthorized modifications is responsible for the consequences.
• DO NOT OPERATE or permit anyone to operate or service this machine until you or the other persons have read and
  understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Operators Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual
  is complete and in good condition. Contact your dealer to obtain additional manuals or manuals in languages other
  than that of the country of use.

Parts and accessories :

• Your authorized dealer carries a complete line of genuine service parts. These parts are manufactured and carefully
  inspected to insure high quality and accurate fitting of any necessary replacement parts.
• Genuine parts and accessories have been specifically designed for these machines.
• “Non-genuine” parts and accessories have not been examined or approved by the manufacturer. The installation or
  use of such products could have negative effects upon the design characteristics of your machine, and thereby affect
  its safety. The manufacturer is not liable for any damage caused by the use of “non-genuine” parts and accessories.

TABLE OF CONTENTS:

Case 21F 121F 221F 321F Tier 4B (Final) Compact Wheel Loader Operator’s Manual 51519761 – PDF DOWNLOAD

1 GENERAL INFORMATION
Note to the owner 1-1
Intended use 1-3
Electro-magnetic compatibility (EMC) 1-5
Manual scope and required training level 1-6
Product identification 1-8
Operator’s manual storage on the machine 1-13
Machine orientation 1-14
Identification of machine components 1-15
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Personal safety 2-2
Safety rules 2-3
Driving on public roads and general transportation safety 2-9
Seat belts 2-12
Cab protection structure (ROPS/FOPS) 2-13
Transport safety pin and support strut 2-14
Utility safety 2-16
Ecology and the environment 2-17
Hand signals 2-18
Safety signs 2-24
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Proper entry and exit 3-1
Operator’s seat
Overview 3-3
Forward controls
Front console 3-5
Steering column 3-6
Pedals 3-10
Climate controls 3-11
Left-hand side controls
Parking brake 3-14
Right-hand side controls
Side console overview 3-16
Joystick 3-17
Wrist rest 3-24
Side window 3-25
Exterior controls
Battery main switch 3-27
Instrument cluster
Overview 3-28
Keypad 3-30
Display 3-31
Cab
Canopy cab 3-47
4 OPERATING INSTRUCTIONS
Starting the unit
Starting the engine 4-1
Operating in extreme temperatures 4-4
Stopping the unit
Stopping the engine 4-6
Moving the unit
Ride control (optional) 4-7
Joystick control 4-8
Loader functions 4-9
Creep Speed (optional) 4-12
High Speed (optional) 4-15
High Flow (optional) 4-16
Differential lock (optional) 4-17
5 TRANSPORT OPERATIONS
Road transport
Safety rules 5-1
Recovery transport
Transporting the machine 5-2
Towing 5-5
Lifting 5-7
6 WORKING OPERATIONS
Loader operations
Operating tips 6-1
Loader attachments 6-4
Coupling to the attachment 6-7
Uncoupling the attachment 6-10
7 MAINTENANCE
General information
Servicing 7-1
Tool box 7-3
Releasing pressure in the hydraulic system 7-4
General specification – Diesel fuel 7-5
General specification – Biodiesel fuels 7-6
Fluids and lubricants 7-8
Engine cooling system 7-14
Maintenance planning
Maintenance chart 7-16
Every 10 hours
General inspection 7-18
Engine oil level – Check 7-20
Hydraulic oil level – Check 7-21
Engine coolant level – Check 7-22
Every 50 hours
Grease fittings 7-23
Cab air filter – Cleaning 7-26
Cab air recirculation filter – Cleaning 7-27
Engine air filter – Cleaning 7-28
Brake oil level – Check 7-30
Front axle oil level – Check 7-32
Rear axle oil level – Check 7-33
Axles reduction gears oil level – Check 7-35
Gearbox oil level – Check 7-36
Tires pressure – Check 7-38
Wheel nuts tightening – Check 7-40
Initial 150 hours
Front axle oil – Change (initial 150 hours) 7-41
Rear axle oil – Change (initial 150 hours) 7-42
Axles reduction gears oil – Change (initial 150 hours) 7-44
Gearbox oil – Change (initial 150 hours) 7-46
Every 250 hours
Air-conditioning condenser – Cleaning 7-48
Compressor drive belt – Check 7-49
Service brake pads – Check 7-50
Parking brake pads – Check 7-51
Every 500 hours
Engine oil – Change 7-53
Engine oil filter – Replace 7-55
Fuel pre-filter – Replace 7-56
Fuel filter – Replace 7-58
Every 1000 hours
Air intake lines – Check 7-60
Engine coolant – Replace 7-61
Hydraulic oil – Change 7-64
Hydraulic oil filter – Replace 7-66
Cab air filter – Replace 7-68
Cab air recirculation filter – Replace 7-69
Front axle oil – Change 7-70
Rear axle oil – Change 7-71
Axles reduction gears oil – Change 7-73
Gearbox oil – Change 7-75
Battery charge – Check 7-77
Every 2000 hours
Engine air filter – Replace 7-78
Engine valve clearance – Check and adjust 7-80
Blowby recirculation filter – Replace 7-81
Brake oil – Change 7-83
Every 3000 hours
Drive belt – Replace 7-84
Fuel tank – Cleaning 7-86
As required
Radiator – Cleaning 7-88
Windshield washer fluid level – Check 7-89
Hydraulic connectors and hoses – Replace 7-90
Return-to-dig – Adjust 7-91
Battery – Replace 7-94
Lights and rotary beacon – Replace 7-96
Fuses and relays 7-100
Storage
Preparation 7-105
Every 30 days 7-106
Removal 7-107
8 SPECIFICATIONS
General specifications 8-1
Lift capacities 8-11
Machine specifications and dimensions – 21F General specifications 8-17
Machine specifications and dimensions – 121F General specifications 8-28
Machine specifications and dimensions – 221F General specifications 8-41
Machine specifications and dimensions – 321F General specifications 8-47
Tires 8-54
9 ACCESSORIES
Attachments 9-1
Telematics 9-13

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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