Case 480F & 480F LL Construction King Loader Backhoe Parts Catalog Manual 8-6221 – PDF DOWNLOAD
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Case 480F & 480F LL Construction King Loader Backhoe Parts Catalog Manual 8-6221 – PDF DOWNLOAD
Description
Case 480F & 480F LL Construction King Loader Backhoe Parts Catalog Manual 8-6221 – PDF DOWNLOAD
DESCRIPTION:
Case 480F & 480F LL Construction King Loader Backhoe Parts Catalog Manual 8-6221 – PDF DOWNLOAD
Indexes
Section 1 of this catalog contains a SN and PI N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hases and tubes (and other system components in some catalogs) An alphabetical index siso appears at the beginning of each section Section 10 is the Numerical lndex which lists ali part numbers in alpha/numeric arder with their page location and reference number.
lllustration and Text
The arrangement of this parts catalog is for easy identification of parts Ali parts are iliustrated in “exploded views” in proper relation to each other. Reference numbers used in the iliustrations reter to those on the text pages. The text pages list reference number, part number, part description ahd the quantity required.
P.I.N. “Product Identification Number”
SN “Serial Number”
NSS “Not Serviced Separately” in the part number
column indicates this part is not available for service.
REF “Reference” in the part number column indicates
this part has special service information. The page
where this information can be found is given in the part
description column.
UAR “Use As Required” in the quantity required
column indicates the number of parts used is
determined by service needs.
TABLE OF CONTENTS:
Case 480F & 480F LL Construction King Loader Backhoe Parts Catalog Manual 8-6221 – PDF DOWNLOAD
GENERAL 1
ENGINE 2
FUEL 3
ELECTRICAL 4
TRACKS/STEER. 5
POWER TRAIN 6
BRAKES 7
HYDRAULIC 8
CHASSIS/MTD.EQUIP 9
NUMERICAL INDEX 10
A C
Air Cleaner. ……………………………………….. 2-7,2-9 Cab-Cont.
Alarm – backup ……………………………………… 4-43 Mounting Parts …………………………………. 9-123
Alternator Panels – closure ………………………. 9-119,9-121
Assembly ……………………………………. 4-3,4-3B Windshield Wipers …………………. 9-149 – 9-153
Mounting …………………………………………….. 4-9 Canopy – ROPS …………………………. 9-155,9-157
Anti rollback – loader …………………………………. 9-7 Chassis – tractor …………………………………….. 9-85
Axle – front, 2WD …………………………………… 5-17 Clutch Cutout – power shuttle ………………….. .4-21
Axle – front, 4WD ………………………….. 6-27 – 6-39 Cold Start System ………………………………….. 2-11
Axle – rear …………………………………………….. 6-61 Column – steering …………………………………….. 5-3
Connecting Rods …………………………………… 2-41
B Control Tower ……………………………….. 9-21,9-23
Backhoe Controls
Boom ……………………………………….. 9-43 – 9-47 Axle – front drive,4WD …………………………. 6-41
Buckets ……………………………………. 9-63 – 9-67 Backhoe ………………………………….. 9-25 – 9-31
Control Tower …………………………….. 9-21,9-23 Boom Latch ……………………………………….. 9-49
Controls ……………………………………. 9-25 – 9-31 Boom Lock ………………………………………… 9-33
Dipper ……………………………………….. 9-51,9-55 Brake ………………………………………………… 7-11
Extendable Dipper ………………………. 9-59,9-61 Clutch Cutout.. …………………………………… .4-21
Frame and Mounting Parts ………………….. 9-39 Engine Speed – throttle ……………………. 3-5,3-7
Hydraulic Circuits ………………………. 8-19 – 8-47 Extendable Dipper ………………………. 9-35,9-37
Stabilizers …………………………………………. 9-41 Hitch – three-point… …………………………….. 9-69
Swing Tower ………………………………. 9-43,9-45 Loader ………………………………………….. 9-3,9-5
Backup Alarm ……………………………………….. 4-43 Loader – antirollback ……………………………… 9-7
Battery ……………………………. ~: …………. .4-11,4-13 Loader- return-to-dig ………………………….. 9-13
Battery Compartment ……………………… 9-95,9-97 Power Shuttle …………………………………….. 6-21
Beacon – rotating ……………………….. 4-45 – 4-47B Steering ………………………………………………. 5-3
Bearings – engine Transmission ……………………………………… 6-51
Camshaft. ………………………………………….. 2-31 Converter – torque ……………………………………. 6-5
Main …………………………………………………. 2-37 Cooling Systems
Rod ………………………………………………….. 2-41 Engine ………………………………………………… 2-3
Belts Engine Oil ………………………………………….. 2-23
Fan and Alternator ………………………….. 2-5,4-9 Power Shuttle ………………………………………. 6-7
Seat… ………………………………… 9-109 – 9-111 B PTO ………………………………………………….. 8-55
Water Pump ………………………………………. 2-17 Counterweights ……………………………. 9-79 – 9-83
Blade – loader ……………………………………….. 9-19 Couplings
Block Heater ……………………………….. 2-35,2-350 Hydraulic Line Disconnect.. ………………… 8-121
Boom Latch ………………………………………….. 9-49 Hydraulic Pump to Engine ……………………… 8-3
Boom Lock …………………………………….. 8-47,9-33 Crankshaft. ……………………………………………. 2-37
Box – tool ………………………………………. 9-91,9-93 Cylinder – brake master. ………………………….. 7-17
Brake – parking ……………………………………… 7-19 Cylinder Block ……………………………. 2-33 – 2-350
Brake Master Cylinder ……………………………. 7-17 Cylinder Head ……………………………. 2-27 – 2-29B
Brake System ………………………………… 7-13,7-15 Cylinders – hydraulic
Buckets – backhoe ………………………… 9-63 – 9-67 Boom – backhoe ……………………………….. 8-133
Buckets – loader. …………………………….. 9-15, 9-17 Bucket – backhoe …………………….. 8-139,8-141
Bucket – loader …………………………………. 8-125
C Clam – loader ………………………… 8-127,8-127B
Cab Dipper – backhoe …………………….. 8-135,8-137
Doors and Windows ……………….. 9-125 – 9-137 Dipper Extension – backhoe ……………….. 8-143
Electrical and Lighting ……………….. .4-23 – 4-39 Lift – hitch, three-point… ……………………… 8-145
Frame ……………………………………………… 9-125 Lift – loader ………………………………………. 8-123
Glass and Moldings …………………. 9-135,9-137 Pitch – three-point hitch ……………………… 8-149
Heater and Defroster ……………… 9-139 – 9-147 Stabilizer – backhoe …………………………… 8-129
Bur 8-6221 Issued April, 1994 Printed in U.S.A.
1-6 480F and 480F LL Construction King
ALPHABETICAL INDEX
C E
Cylinders – hydraulic-Cont. Engine and Fuel Injection Components-Cont.
Steering …………………………………………….. 5-15 Gasket Kits ………………………………………… 2-43
Swing – backhoe ………………………………. 8-131 Manifolds …………………………………………… 2-21
Tilt – hitch ………………………………………… 8-147 Oil Filter and Cooler ……………………………. 2-23
Oil Pump and Pan ………………………………. 2-25
D Pistons ……………………………………………… 2-41
Decals ……………………………………… 9-161 – 9-165 Pump – lift ……………………………………………. 3-9
Defroster …………………. 9-139,9-141,9-145,9-147 Thermostat and Housing ……………………… 2-27
Differential and Diff Lock …………………. 6-43,6-45 Valve Mechanism ……………………… 2-29,2-29B
Dipper …………………………………………… 9-51,9-55 Water Pump ………………………………………. 2-17
Dipper – extendable ……………………………….. 9-59 Engine Mounting ……………………………………. 2-15
Dipsticks Exhaust System and Muffler ……………………. 2-13
Hydraulic Reservoir. ……………………………… 8-3
Oil Level – engine ……………………… 2-35,2-35D F
Power Shuttle ………………………………………. 6-9 Fans
Transaxle ………………………………………….. 6-43 Defroster ……………………………….. 9-145,9-147
D rawbar ……………………………………………….. 9-77 Engine Cooling …………………………………….. 2-5
Drive Shaft… ………………………………… 6-23 – 6-27 Fenders – rear wheels …………………….. 9-91,9-93
Filters
E Air – engine ………………………………………….. 2-9
Electrical Circuits and Components Engine Oil ………………………………………….. 2-23
Alternator ……………………………………. 4-3,4-3B Fuel ………………………………………………….. 3-11
Backup Alarm …………………………………….. 4-43 Hydraulic Oil …………………………………….. 8-119
Battery ………………………………………. .4-11,4-13 Firewall …………………………………….. 9-101,9-105
Cold Start System ………………………………. 2-11 Floor Plates ……………………………… 9-101 – 9-107
Dipper Lamp ………………………………. 4-49,4-51 Flywheel – engine …………………………………… 2-39
Engine Harness …………………………. .4-11,4-13 Fork – loader pallet.. ……………………………….. 9-19
Horn …………………………………………………. 4-41 Frame – tractor ………………………………………. 9-85
Instrument Cluster …………………….. 4-19,4-19B Front Gear Cover …………………………………… 2-19
Instrument Harness …………………………….. 4-15 Frost Point – backhoe ……………………… 9-53,9-57
Lamps – cab ………………………………. .4-31 ,4-33 Fuel Tank and Lines ………………………………… 3-3
Lamps – canopy …………………………………. 4-29
Power Shuttle …………………………………….. 4-21 G
Rear Harness ……………………………. 4-23 – 4-27 Gasket Kits – engine ………………………………. 2-43
Rotating Beacon ……………………………….. .4-45 Gauges
Starter …………………………………………… 4-5,4-7 Instrument Panel Cluster. ……………………. .4-19
Engine and Fuel Injection Components PTO Speed ……………………………………….. 8-65
Block Heater ……………………………. 2-35,2-35D Glass – cab ………………………………… 9-135,9-137
Camshaft. ………………………………………….. 2-31 Grille ……………………………………………………. 9-87
Connecting Rods ……………………………….. 2-41
Cooler – oil. ………………………………………… 2-23 H
Crankshaft …………………………………………. 2-37 Harness – electrical
Cylinder Block ………………………… 2-33 – 2-35D Cab ……………….. .4-23,4-23B,4-31,9-139,9-141
Cylinder Head and Cover. …………. 2-27 -2-29B Canopy …………………………….. 4-23,4-23B ,4-29
Dipstick – oil. …………………………….. 2-35,2-35D Engine ………………………………………. 4-11,4-13
Filter – fuel …………………………………………. 3-11 Lamps …………………………………….. 4-23 – 4-33
Filter – oil …………………………………………… 2-23 Main …………………………………………………. 4-15
Flywheel and Housing …………………………. 2-39 Power Shuttle ……………………………………. .4-21
Front Gear Cover ……………………………….. 2-19 Heater
Fuel Injection Nozzle ……………………. 3-15,3-17 Cab ……………………………………… 9-139 – 9-143
Fuel Injection Pump and Drive ……………… 3-13 Engine Block ……………………………. 2-35,2-35D
Fuel Injection System ……………………. 3-9,3-9B Hitch – three-point
Bur 8-6221 Issued April, 1994 Printed in U.S.A.
480F and 480F LL Construction King
ALPHABETICAL INDEX
1-7
H
Hitch – three-point-Cont.
Control Valves ……………………….. 8-105 – 8-117
Controls …………………………………………….. 9-69
Frame and Mounting Parts ………………….. 9-71
Hydraulics ………………………………… 8-49 – 8-53
Lift Arm and Linkage ……………….. 9-73 – 9-75D
Hood – tractor ………………………………………… 9-87
Horn – electric ……………………………………….. 4-41
Hub – front wheel …………………………………… 5-19
Hydraulic Circuits
Backhoe
Boom …………………………………………….. 8-25
Boom Lock …………………………………….. 8-47
Bucket ………………………………….. 8-31 – 8-41
Dipper …………………………………….. 8-27,8-29
Dipper Extension ……………………… 8-43,8-45
Stabilizer. ………………………………… 8-19,8-21
Swing …………………………………………….. 8-23
Brake Master Cylinder …………………. 7-13,7-15
Equipment Primary ……………………….. 8-3 – 8-9
Hitch Cylinder – three-point …………… 8-51,8-53
Hitch Valve – three-point ……………………… 8-49
Loader
Bucket …………………………………………… 8-13
Clam ………………………………………. 8-15,8-17
Lift. ………………………………………………… 8-11
Power Shuttle ………………………………………. 6-7
PTO …………………………………………. 8-55 – 8-59
Steering …………………………………………. 5-5,5-7
Index – numerical …………………………………… 10-2
Injection Pump and Drive ……………………….. 3-13
Injection System – fuel ……………………… 3-9,3-9B
Injector – ether ………………………………………. 2-11
Injector Nozzle – fuel. ………………………. 3-15,3-17
Instrument Panel and Covers ………………….. 4-17
Instruments – tractor …………………….. 4-19,4-19B
L
Lamps – Dipper ………………………………. 4-49,4-51
Lamps – Tractor …………………………… .4-35 – 4-39
Levers – control (See Controls)
Loader
Buckets and Attachments …………… 9-15 – 9-19
Controls …………………………………………. 9-3,9-5
Hydraulics ………………………………… 8-11 -8-17
Lift Frame …………………………………….. 9-9,9-11
M
Manifolds – engine …………………………………. 2-21
Motor – hydraulic, PTO …………….. 8-61,8-63,8-67
M
Motor – wiper ……………………………………….. 9-153
Muffler – engine exhaust …………………………. 2-13
N
Noise Reduction Pads ………………………….. 9-117
Nozzle – ether injection …………………………… 2-11
Nozzle – fuel injection ……………………… 3-15,3-17
Numerical Index …………………………………….. 10-2
0
Oil Filters
Engine ………………………………………………. 2-23
Hydraulic …………………………………………. 8-119
Oil Pan – power shuttle ……………………………. 6-11
Oil Pan – engine …………………………………….. 2-25
Oil Pump – engine ………………………………….. 2-25
p
Pads – noise reduction ………………………….. 9-117
Pads – stabilizer …………………………………….. 9-41
Pallet Forks – loader ……………………………….. 9-19
Pan – engine oil ……………………………………… 2-25
Panel – closure, cab ……………………. 9-119,9-121
Panel – engine side ………………………………… 9-89
Panel – instrument. ………………………………… .4-17
Parking Brake ……………………………………….. 7-19
Pedals – brake ……………………………………….. 7-11
Pistons – engine …………………………………….. 2-41
PTO
Controls …………………………………….. 8-57,8-59
Cooling System – hydraulic …………………… 8-55
Hydraulic Circuit …………………………. 8-57,8-59
Motor and Housing ………………. 8-61,8-63,8-67
Shield and Speed Indicator ………………….. 8-65
Pulley
Alternator …………………………………….. 4-3,4-3B
Crankshaft …………………………………………. 2-37
Fan …………………………………………………… 2-17
Water Pump ………………………………………. 2-17
Pump
Engine Oil ………………………………………….. 2-25
Fuel Injection Pump and Drive ……………… 3-13
Fuel Lift. ………………………………………………. 3-9
Hydraulic Equipment …………………. 8-69,8-69B
Water ………………………………………………… 2-17
R
Radiator – engine …………………………………….. 2-3
Reflector – red ……………………………………… 9-159
Regulator – alternator ……………………….. 4-3,4-3B
Reservoir – drain plug ……………………………… 9-85
Reservoir – hydraulic oil ………………………….. 9-85
Bur 8-6221 Issued April, 1994 Printed in U.S.A.
1-8 480F and 480F LL Construction King
ALPHABETICAL INDEX
R T
Rims – wheels ………………………………….. 5-21,6-3 Tower – backhoe control …………………. 9-21,9-23
Rocker Arms – engine …………………… 2-29,2-29B Tower – swing ……………………………….. 9-43,9-45
Rods – connecting, engine ………………………. 2-41 Transaxle ………………………. 6-47 – 6-67, 7-3 – 7-9
ROPS ……………………………………….. 9-155,9-157 Turn Signals …………………. .4-23,4-27 – 4-33,4-37
Rotating Beacon ………………………… 4-45 – 4-47B
V
s Valves
Seat – operators ……………………… 9-109 – 9-115B Backhoe Control. ………………………. 8-85 – 8-99
Sender Backhoe Stabilizer ……………………………… 8-83
Air Filter Restriction ………………………………. 2-7 Boom Lock ………………………………………. 8-101
Fuel Gauge …………………………………………. 3-3 Brake – equalizer ………………………………… 7-15
Hydraulic Oil Filter Restriction …………….. 8-119 Flow Control …………………………………….. 8-103
Oil Pressure ………………………………. .4-11,4-13 Hitch – three point.. ………………… 8-105 – 8-117
Oil Temperature – power shuttle ………….. .4-21 Loader Control …………………………. 8-71 – 8-81
Water Temperature ……………………… 4-11,4-13 PTO Control …………………………………….. 8-107
Shuttle – power ………………………………. 6-7 – 6-21 Relief – hydraulic reservoir …………………….. 8-3
Side Panels – engine ……………………………… 9-89 Steering …………………………………….. 5-9 – 5-13
Slow Moving Vehicle Emblem ……………….. 9-159 Valve – mounting plate, loader
Solenoid – starter …………………………………….. 4-5 control ………………………………………. 9-95,9-99
Spindle – front axle …………………………………. 5-17 Valve Mechanism – engine ……………. 2-29,2-29B
Stabilizers …………………………………………….. 9-41
Starter w
Assembly ………………………………………. 4-5,4-7 Water Pump – engine ……………………………… 2-17
Mounting …………………………………………….. 4-9 Weights – rear …………………………………………. 6-3
Steering – power circuit… …………………….. 5-5,5-7 Wheel – steering ………………………………………. 5-3
Steering Wheel ……………………………………….. 5-3 Wheels and Tires
Steps ……………………………………………. 9-91,9-93 Front …………………………………………………. 5-21
Switches Rear …………………………………………………… 6-3
Backup Alarm …………………………………….. 4-43 Windows and Glass – cab ………….. 9-125 – 9-137
Clutch Cutout …………………………………….. 4-21 Wiper- cab window ……………………. 9-149,9-151
Cold Start ………………………………………….. 2-11 Wiper Motors ………………………………………. 9-153
Defroster ………………………………… 9-145,9-147 Wiring
Heater …………………………………………….. 9-139 Cab ……………….. .4-23,4-23B,4-31,9-139,9-141
Horn …………………………………………………. 4-41 Canopy …………………………….. 4-23,4-23B,4-29
Key and Starter ………………………………….. 4-15
Lamps ……………………………………….. 4-15,4-23
Rotating Beacon ………………………………… 4-45
Turn Signal and Flasher ………………………. 4-23
Windshield Wiper …………………….. 9-149,9-151
T
Tachometer Gauge ………………………………… 4-19
Tank
Fuel ……………………………………………………. 3-3
Hydraulic Oil. ……………………………………… 9-85
Teeth – buckets, backhoe ………………. 9-63 – 9-67
Teeth – buckets, loader. ………………………….. 9-15
Thermostat …………………………………………… 2-27
Three-point Hitch ……………………….. 9-69 – 9-75D
Throttle – engine ………………………………… 3-5,3-7
Tool Box ……………………………………….. 9-91,9-93
Torque Converter ……………………………………. 6-5
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