Case 521D Loader Operator’s Manual 6-26410 – PDF DOWNLOAD

Description

Case 521D Loader Operator’s Manual 6-26410 – PDF DOWNLOAD

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DESCRIPTION:

Case 521D Loader Operator’s Manual 6-26410 – PDF DOWNLOAD

TO THE OWNER :

• Read this manual before you start the engine or operate the machine. If you need
  more information, see your dealer.
• Your dealer can give you help with Case Corporation approved service parts.
  Your dealer has specially trained technicians who know the best methods of
  repair and maintenance for your machine.
• Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
  as long as it is kept in working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or
  the other persons have read and understand the safety, operation and
  maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Wheel loader, with standard equipment and attachments, is intended to be
  used for above ground level digging and general earthmoving purpose such as
  land leveling, truck loading, and material rehandling. This machine is not intended
  to be used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those
  described in this manual. If the loader is to be used in a application that involves
  special attachments or equipment, such as forestry, etc., consult an authorized
  dealer or the Case Corporation. Consult an authorized dealer or Case
  Corporation on changes, additions or modifications that can be required for this
  machine to comply with various country regulations and safety requirements.
  Unauthorized modifications will cause serious injury or death. Anyone making
  such unauthorized modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on
  this machine. Make sure this manual is complete and in good condition. Contact
  you dealer to obtain additional manuals. Contact your dealer for any further
  information or assistance about your machine. Your dealer has Case Corporation
  approved service parts. Your dealer has technicians with special training that
  know best methods of repair and maintenance for your Wheel Loader.

TABLE OF CONTENTS:

Case 521D Loader Operator’s Manual 6-26410 – PDF DOWNLOAD

TO THE OWNER 1
AFTER DELIVERY CHECK 4
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
MACHINE COMPONENTS 7
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
PARKING THE MACHINE 15
BURN PREVENTION 15
FIRE EXTINGUISHER 16
FIRE OR EXPLOSION PREVENTION 17
MAINTENANCE 18
WHEEL AND TIRE MAINTENANCE 19
ROLL-OVER PROTECTIVE STRUCTURE 19
READ OPERATORS MANUAL 20
SAFETY DECALS 20
INTERNATIONAL SYMBOL DECALS 40
HAND SIGNALS 42
INSTRUMENT/CONTROLS 45
FRONT CONSOLE 45-49
INSTRUMENT PANEL INDICATORS 50-64
INFORMATION CENTER 65-70
GAUGE DISPLAY 71-77
TRANSMISSION DISPLAY CENTER 78-80
FOOT PEDALS 81
SIDE CONSOLE 89-95
MASTER DISCONNECT SWITCH 97
OPERATORS SEAT 102
SEAT BELT 105
OPERATING INSTRUCTIONS 107
BEFORE STARTING THE ENGINE 107
RUN – IN PROCEDURE 107
SEAT BELT 108
STARTING THE ENGINE 109
STOPPING THE ENGINE AND PARKING THE MACHINE 111
BEFORE YOU OPERATE 115
MACHINE OPERATION 118
CONTROL LEVERS 121
LOADER FUNCTION SWITCHES 126
LOADER CONTROL 128
TABLE OF CONTENTS
II
BRAKE ACCUMULATORS 129
CLUTCH CUTOUT 129
BUCKET LEVEL INDICATOR 130
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 130
ROTATING BEACON (IF EQUIPPED) 131
RIDE CONTROL(If Equipped) 132
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 133
LOADER OPERATING TIPS 134
TOWING THE MACHINE 136
TRANSPORTING THE MACHINE 137
LIFTING THE MACHINE 138
MACHINE DRAWBAR INFORMATION 139
OPERATING IN COLD WEATHER 141
OPERATING IN HOT WEATHER 143
WHEELS/TIRES/BALLAST 145
WHEELS AND TIRES 145
BALLAST 145
LUBRICATION/FILTERS/FLUIDS 151
GENERAL SAFETY BEFORE YOU SERVICE 151
SUPPORT STRUT FOR LOADER LIFT ARMS 152
TRANSPORT/SERVICE LINK 153
ENVIRONMENT 153
ENGINE HOOD 154
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 155
PLASTIC AND RESIN PARTS 155
ENGINE HOURMETER 156
FLUIDS AND LUBRICANTS – 521D 157
LUBRICATION/MAINTENANCE CHART 158-160
ACCESS DOORS 161
GREASE FITTINGS – 50 HOURS 162
GREASE FITTINGS – 100 HOURS 163
GREASE FITTINGS – 1000 HOURS 164
GREASE FITTINGS – 50 HOURS 165
GREASE FITTINGS – 100 HOURS 166
FLUID LEVELS 167
ENGINE LUBRICATION 171
AIR FILTER SYSTEM 176
ENGINE COOLING SYSTEM 180
DIESEL FUEL SYSTEM 183
HYDRAULIC/BRAKE SYSTEM 188
TRANSMISSION 193
TABLE OF CONTENTS
III
AXLES 196
CAB AIR FILTER 199
MAINTENANCE/ADJUSTMENT 203
CAB SERVICE 203
TRANSMISSION CLUTCH CALIBRATION 206
SECONDARY STEERING CHECK 207
PARKING BRAKE CHECK 208
LOADER ADJUSTMENTS 210
ROLL-OVER PROTECTIVE STRUCTURE 217
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 220
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 221
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 222
SPARK ARRESTING MUFFLER (IF EQUIPPED) 223
ELECTRICAL SYSTEM 225
BATTERY SERVICE 225
FUSES 227
REPLACEMENT FUSES 228
SERVICE ELECTRICAL CONNECTOR 229
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 230
REPLACEMENT BULBS 231
MACHINE STORAGE 233
SPECIFICATIONS 235
ENGINE DATA – 521D 235
OPERATING DATA AND DIMENSIONS 236-239
SPECIAL BOLT TORQUES (521D) 243
AFTER DELIVERY CHECK 253

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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