Case 521D Loader Service Repair Manual (6-40745) Case 521D – PDF Download

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Case 521D Loader Service Repair Manual (6-40745) Case 521D

CASE 521D LOADER SERVICE REPAIR MANUAL (6-40745) CASE 521D – PDF DOWNLOAD:

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Case 521D Loader Service Repair Manual (6-40745) Case 521D

1. Always wear safety goggles when doing any service work near an air conditioner system. Liquid refrigerant getting into the eyes can cause serious injury. Do the following if you get refrigerant near or in your eyes:
A. Flush your eyes with water for 15 minutes.
B. See a physician immediately.
2. A drop of liquid refrigerant on your skin may cause frostbite. Open the fittings carefully and slowly when it is necessary to service the air conditioner system. Your skin must be treated for frostbite or a physician must be seen if you get refrigerant on your skin.
3. Keep refrigerant containers in the correct upright position. Always keep refrigerant containers away from heat and sunlight. The pressure in a container will increase with heat.
4. Always reclaim refrigerant from the system if you are going to weld or steam clean near the air conditioner system.
5. Always check the temperature and pressure of the air conditioner system before reclaiming refrigerant and when you test the system.
6. Dangerous gas can form when refrigerant comes in contact with an open flame. Never permit fumes to be inhaled.
7. Never leak test with compressed air or flame testers. Tests have indicated that compressed mixtures of HFC-134a and air can form a combustible gas.
8. Always reclaim refrigerant from the system before removing any air conditioning component.

Table of Contents:

Case 521D Loader Service Repair Manual (6-40745) Case 521D

General Tab 1
Section Index – General 6-42730
Standard Torque Specifications 1001 8-71603
Fluids and Lubricants 1002 6-40762
Metric Conversion Chart 1003 7-52950
Loctite Product Chart 8-98902
Engines Tab 2
Section Index – Engines 6-42281
Engine and Radiator Removal and Installation 2000 6-42290
Engine and Radiator Removal and Installation P.I.N. JEE0135501 and Above 2000 6-48920
Stall Tests 2002 6-40771
For Engine Repair, See the Engine Service Manual 6-74500
Fuel System Tab 3
Section Index – Fuel System 6-42300
For Fuel System Repair, See the Engine Service Manual 6-74500
Electrical Tab 4
Section Index – Electrical 6-42311
Removal and Installation of Starter and Alternator 4001 6-42321
Electrical Specifications and Troubleshooting 4002 6-40782
Electrical Specifications and Troubleshooting P.I.N. JEE0135501 and Above 4002 6-48930
Batteries 4003 6-42330
Information and Diagnostic Center 4005 6-42352
Alternator – 65 Ampere 4007 7-12260
Alternator – 45 Ampere 4008 6-42360
Steering Tab 5
Section Index – Steering 6-42370
Removal and Installation of Steering Components 5001 6-42380
Steering Specifications, Pressure Checks, and Troubleshooting 5002 6-40790
Steering Control Valve 5003 6-42390
Steering Priority Valve 5004 6-42400
Steering Cylinders 5005 6-42410
Center Pivot 5006 6-42420
Auxiliary Steering Motor and Pump 5008 6-42430
Power Train Tab 6
Section Index – Power Train 6-42442
Removal and Installation of Power Train Components 6001 6-42451
Transmission Specifications, Pressure Checks, and Troubleshooting 6002 6-40800
Transmission 6003 6-42460
Front and Rear Axle 6004 6-42470
Front and Rear Axle P.I.N. JEE0135501 and Above 6004 6-48970
Drive Shafts, Center Bearing, and Universal Joints 6005 6-42480
Wheels and Tires 6006 6-42490
Transmission Control Valve 6007 6-42500
Brakes Tab 7
Section Index – Brakes 6-42510
Removal and Installation of Brake Components 7001 6-42521
Hydraulic Brake Troubleshooting 7002 6-40811
Brake Accumulators 7004 6-42531
Parking Brake 7008 6-42540
NOTE: For parking brake and brake pedal adjustments, see Section 9001.
Hydraulics Tab 8
Section Index – Hydraulics 6-42551
Removal and Installation of Hydraulic Components 8001 6-42562
Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 6-40822
Cleaning the Hydraulic System 8003 7-49640
Loader Control Vale 8005 6-42580
Cylinders 8006 6-42591
Coupler Solenoid Locking Valve 8007 6-42600
Pilot Pressure Accumulator and Ride Control Accumulator 8013 6-42621
Ride Control Valve 8014 6-44751
Mounted Equipment Tab 9
Section Index – Mounted Equipment 6-42640
Pedals and Levers 9001 6-40830
Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a
Refrigerant 9002 6-42650
Air Conditioner System Service 9003 6-42660
Removal and Installation of Air Conditioning Components For Systems with
HFC-134a Refrigerant 9004 6-42671
Loader 9006 6-42691
ROPS Cab and ROPS Canopy 9007 6-42700
Cab Glass Installation 9010 6-42710
Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket 6-40841
Electrical Schematic Foldouts and Hydraulic Schematic Foldout P.I.N
JEE0135501 and Above In Rear Pocket 6-49280

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