Case 521D Wheel Loader Operators Manual 6-36070 – PDF DOWNLOAD

Description

Case 521D Wheel Loader Operators Manual 6-36070 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Case 521D Wheel Loader Operators Manual 6-36070 – PDF DOWNLOAD

P.I.N. JEE0135501 and After

TO THE OWNER :

• Read this manual before you start the engine or operate the machine. If you need
  more information, see your dealer.
• Your dealer can give you help with Case, LLC. approved service parts. Your dealer
  has specially trained technicians who know the best methods of repair and
  maintenance for your machine.
• Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
  as long as it is kept in working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or
  the other persons have read and understand the safety, operation and
  maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Wheel loader, with standard equipment and attachments, is intended to be
  used for above ground level digging and general earth-moving purpose such as
  land leveling, truck loading, and material rehandling. This machine is not intended
  to be used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those
  described in this manual. If the loader is to be used in a application that involves
  special attachments or equipment, such as forestry, etc., consult an authorized
  dealer or the Case, LLC. Consult an authorized dealer or Case, LLC. on changes,
  additions or modifications that can be required for this machine to comply with
  various country regulations and safety requirements. Unauthorized modifications
  will cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.

TABLE OF CONTENTS:

Case 521D Wheel Loader Operators Manual 6-36070 – PDF DOWNLOAD

TO THE OWNER 1
AFTER DELIVERY CHECK 4
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
MACHINE COMPONENTS 7
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
PARKING THE MACHINE 15
BURN PREVENTION 15
FIRE EXTINGUISHER 16
FIRE OR EXPLOSION PREVENTION 17
MAINTENANCE 18
WHEEL AND TIRE MAINTENANCE 19
ROLL-OVER PROTECTIVE STRUCTURE 19
READ OPERATORS MANUAL 20
SAFETY DECALS 20
INTERNATIONAL SYMBOL DECALS 41
HAND SIGNALS 43
INSTRUMENT/CONTROLS 47
FRONT CONSOLE 47 – 51
INSTRUMENT PANEL INDICATORS 52 – 66
INFORMATION CENTER 67 – 72
GAUGE DISPLAY 73 – 79
TRANSMISSION DISPLAY CENTER 80 – 82
FOOT PEDALS 83
SIDE CONSOLE 92 – 98
MASTER DISCONNECT SWITCH 100
OPERATORS SEAT 105
SEAT BELT 108
OPERATING INSTRUCTIONS 111
BEFORE STARTING THE ENGINE 111
RUN – IN PROCEDURE 111
SEAT BELT 112
STARTING THE ENGINE 113
STOPPING THE ENGINE AND PARKING THE MACHINE 115
BEFORE YOU OPERATE 119
MACHINE OPERATION 122
CONTROL LEVERS 125
LOADER FUNCTION SWITCHES 130
LOADER CONTROL 132
TABLE OF CONTENTS
II
TRIM THIS EDGE
TRIM THIS EDGE
LEFT PAGE
Bur 6-36070EUR
BRAKE ACCUMULATORS 133
DECLUTCH 133
BUCKET LEVEL INDICATOR 134
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 134
ROTATING BEACON (IF EQUIPPED) 135
RIDE CONTROL (If Equipped) 136
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 137
LOADER OPERATING TIPS 138
TOWING THE MACHINE 140
TRANSPORTING THE MACHINE 141
LIFTING THE MACHINE 142
MACHINE DRAWBAR INFORMATION 143
OPERATING IN COLD WEATHER 145
OPERATING IN HOT WEATHER 147
WHEELS/TIRES/BALLAST 149
WHEELS AND TIRES 149
BALLAST 149
LUBRICATION/FILTERS/FLUIDS 155
GENERAL SAFETY BEFORE YOU SERVICE 155
SUPPORT STRUT FOR LOADER LIFT ARMS 156
TRANSPORT/SERVICE LINK 157
ENVIRONMENT 157
ENGINE HOOD 158
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 159
PLASTIC AND RESIN PARTS 159
ENGINE HOURMETER 160
FLUIDS AND LUBRICANTS – 521D 161
LUBRICATION/MAINTENANCE CHART 162
LUBRICATION/MAINTENANCE CHART 163
LUBRICATION/MAINTENANCE CHART 164
ACCESS DOORS 165
GREASE FITTINGS – 50 HOURS 166
GREASE FITTINGS – 100 HOURS 167
GREASE FITTINGS – 1000 HOURS 168
GREASE FITTINGS – 50 HOURS 169
GREASE FITTINGS – 100 HOURS 170
FLUID LEVELS 171
ENGINE LUBRICATION 175
AIR FILTER SYSTEM 180
ENGINE COOLING SYSTEM 184
DIESEL FUEL SYSTEM 187
HYDRAULIC/BRAKE SYSTEM 192
TRANSMISSION 197
AXLES 200
CAB AIR FILTER 203
MAINTENANCE/ADJUSTMENT 207
CAB SERVICE 207
TRANSMISSION CLUTCH CALIBRATION 210
SECONDARY STEERING CHECK 211
PARKING BRAKE CHECK 212
LOADER ADJUSTMENTS 214
Height Control and Return To Travel Adjustment Procedure 214
XT Return To Dig Adjustment Procedure 216
Z-Bar Return To Dig Adjustment Procedure 218
ROLL-OVER PROTECTIVE STRUCTURE 221
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 224
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 225
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 226
SPARK ARRESTING MUFFLER (IF EQUIPPED) 227
ELECTRICAL SYSTEM 229
BATTERY SERVICE 229
FUSES 231
REPLACEMENT FUSES 232
SERVICE ELECTRICAL CONNECTOR 233
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 234
REPLACEMENT BULBS 235
MACHINE STORAGE 237
SPECIFICATIONS 239
ENGINE DATA 521D 239
OPERATING DATA AND DIMENSIONS 240
OPERATING DATA AND DIMENSIONS 241
OPERATING DATA AND DIMENSIONS 242
OPERATING DATA AND DIMENSIONS 243
SPECIAL BOLT TORQUES (521D) 247
AFTER DELIVERY CHECK 257

Need help? Contact: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V