Case 521F Tier IV Wheel Loader Operator’s Manual 84492569 – PDF DOWNLOAD

Description

Case 521F Tier IV Wheel Loader Operator’s Manual 84492569 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Case 521F Tier IV Wheel Loader Operator’s Manual 84492569 – PDF DOWNLOAD

GENERAL INFORMATION :
Note to the Owner :

• Read this manual before you start the engine or operate the machine. If you need more information, see your CASE
  CONSTRUCTION dealer.
• This manual contains important information about the safe operation, adjustment, and maintenance of your machine.
  Refer to the index at the back of this manual for locating specific items about your machine.
• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance
  so as to avoid the risk of injury while operating or servicing the machine. The machine has been designed and
  manufactured according to the strictest quality standards and complies with the standard 2006/42/EC. However, the
  risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and
  precautions.
• Consult an authorized dealer or CNH Italia S.p.A. on changes, additions, or modifications that can be required for this
  machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause
  serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences.
• The information in this manual is provided on the basis of information that was available at the time the manual was
  written. Settings, procedures, part numbers, software and other items can change. These changes can affect the
  maintenance performed on the machine. Ensure that you have complete and current information from your dealer
  before you start any machine operation.
• All data in this manual is subject to production variations. Dimensions and weights are provided with approximate
  values and the machine fitting shown in the illustrations may not correspond with standards models. For precise
  information on specific machine models and versions, please contact your CASE CONSTRUCTION dealer.

TABLE OF CONTENTS:

Case 521F Tier IV Wheel Loader Operator’s Manual 84492569 – PDF DOWNLOAD

1 GENERAL INFORMATION
Note to the Owner 1-1
Airborne noise emission 1-5
Operator’s manual storage 1-7
Right, left, front and rear of the machine 1-8
Machine components 1-9
Identification numbers 1-11
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Personal safety 2-3
Safety rules – Utility safety 2-4
Safety rules – General and Personal safety 2-5
Safety rules – Getting on and off the machine 2-6
Safety rules – Starting and stopping precautions 2-7
Safety rules – Operating precautions 2-8
Safety rules – Maintenance precautions 2-10
Safety rules – Fuel handling 2-11
Safety rules – Burn Prevention 2-12
Safety rules 2-13
Safety rules – Seat belt precautions 2-14
Safety rules – Support strut and service link 2-15
Safety signs 2-17
Hand signals 2-43
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Proper entry and exit 3-1
OPERATOR’S SEAT
Overview 3-3
FORWARD CONTROLS
Front console 3-8
Steering column 3-9
Pedal controls 3-11
Parking brake 3-13
LEFT-HAND SIDE CONTROLS
Transmission controls 3-14
Joystick steering 3-16
RIGHT-HAND SIDE CONTROLS
Overview 3-18
Two spool valve 3-20
Three spool valve 3-24
Wrist rest 3-28
EXTERIOR CONTROLS
Engine cover and master disconnect 3-29
INSTRUMENT CLUSTER
Overview 3-32
Status and warning icons 3-33
Display settings 3-43
Keypad 3-44
Operator preferences 3-52
SIDE CONSOLE
Overview 3-61
Switch operations 3-62
Climate controls 3-66
CLIMATE CONTROLS
Cab air louvers 3-68
Windows 3-70
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Before starting the engine 4-1
Run in period of a new machine 4-2
STARTING THE UNIT
Starting the engine 4-3
Operating in extreme temperatures 4-5
Cold temperature operation 4-6
Transport/service link 4-9
STOPPING THE UNIT
Stopping the engine 4-12
MOVING THE UNIT
Before operating the transmission 4-14
Ride control (Optional) 4-15
Control levers 4-16
Auxiliary forward, neutral, reverse (F-N-R) switch 4-20
Automatic mode 4-24
Loader functions 4-25
5 TRANSPORT OPERATIONS
RECOVERY TRANSPORT
Safety rules 5-1
Transporting the machine 5-2
Travelling on public roads 5-4
Moving a disabled machine 5-7
6 WORKING OPERATIONS
LOADER OPERATIONS
Operating tips 6-1
Joystick operation 6-4
7 MAINTENANCE
GENERAL INFORMATION
Servicing 7-1
Support strut for loader lift arm 7-3
Releasing pressure in the hydraulic system 7-5
Fluids and lubricants 7-6
Biodiesel fuel 7-10
Selective catalytic reduction (SCR) system 7-12
Selective Catalytic Reduction (SCR) exhaust treatment – Basic instructions 7-17
MAINTENANCE CHART
Maintenance Chart 7-19
Daily inspection
General 7-21
Every 10 hours
Engine oil level 7-26
Every 50 hours
Engine coolant level 7-27
Transmission oil level 7-28
Hydraulic oil level 7-30
Bucket/attachment grease fittings 7-32
Machine and attachments 7-33
Initial 100 hours
Wheel torque 7-35
Engine oil and filter (Initial) 7-36
In-line DEF supply filter (Initial) 7-38
Fuel prefilter (Initial) 7-40
Fuel filter (Initial) 7-41
Hydraulic oil filter (Initial) 7-42
Every 100 hours
Grease fittings 7-44
Every 250 hours
Drive shaft slip joint 7-48
Cab air filter – Recirculation filter 7-49
Wheels and tires 7-51
Drive belt 7-53
Every 500 hours
Axle oil level 7-54
Battery fluid level 7-55
Engine oil and filter 7-56
Fuel prefilter 7-58
Fuel filter 7-59
Fuel tank sediment 7-60
Cab Protection System (ROPS/FOPS) 7-61
Every 1000 hours
Pivot points 7-64
Hydraulic oil filter 7-65
Cab air filter – Recirculation filter 7-67
Drive belts 7-69
Engine valve clearance 7-71
Engine breather filter 7-72
Every 1500 hours
Front and rear axle 7-73
Transmission fluid and filter 7-75
Selective catalytic reduction system – Clean in-line DEF supply filter 7-78
Every 2000 hours
Hydraulic oil and filter 7-80
Engine coolant 7-82
Engine air filters 7-84
Frame and cab – lubricate 7-87
Every 3600 hours
Selective catalytic reduction system – replace DEF supply module filter 7-88
As required
Fuel pre-filter 7-90
Clean selective catalytic reduction system DEF tank filter 7-91
Air conditioning condenser 7-93
Height control and return to travel 7-94
Return to dig Adjustment procedure – Z-BAR/Long Reach 7-96
Calibrating the gear box 7-98
Transmission declutch pressure adjustment 7-99
Parking brake 7-100
Secondary steering 7-104
Cab service 7-105
Electrical system
Battery service 7-108
Battery electrolyte level 7-112
Auxiliary battery connections 7-113
Battery removal and installation 7-115
Fuses and relays 7-116
Work lights 7-121
Driving lights 7-122
Rotating beacon light 7-123
STORAGE
Preparation 7-124
Every 30 days 7-125
Removal 7-126
8 SPECIFICATIONS
General specifications 8-1
Lift capacities 8-5
Torque charts 8-8
Dimensions specifications 8-10
Weight adjustments and Material Weights 8-21
9 ACCESSORIES
General accessories 9-1
10 FORMS AND DECLARATIONS
Directives 10-1

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