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Case 580K Construction King Loader Backhoe Parts Catalog Manual 8-3462 – PDF DOWNLOAD

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Description

Case 580K Construction King Loader Backhoe Parts Catalog Manual 8-3462 – PDF DOWNLOAD

DESCRIPTION:

Case 580K Construction King Loader Backhoe Parts Catalog Manual 8-3462 – PDF DOWNLOAD

GENERAL INFORMATION
Indexes
Section 1 of this catalog contains a SN and PI N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hoses and tubes (and other system components in some catalogs) An alphabetical index also appears at the beginning of each section Section 10 is the Numerical Index which lists all part numbers in alpha/numeric order with their page location and reference number.
lllustration and Text
The arrangement of this parts catalog is for easy identification of parts All parts are illustrated in “exploded views” in proper relation to each other. Reference numbers used in the illustrations refer to those on the text pages. The text pages list reference number, part number, part description and the quantity required.
Abbreviations
P.1.N. “Product Identification Number”
SN “Serial Number”
NSS “Not Serviced Separately” in the part number
column indicates this part is not available for service.
REF “Reference” in the part number column indicates
this part has special service information. The page
where this information can be found is given in the part
description column.
UAR “Use As Required” in the quantity required
column indicates the number of parts used is
determined by service needs

TABLE OF CONTENTS:

Case 580K Construction King Loader Backhoe Parts Catalog Manual 8-3462 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL SYSTEM 3
ELECTRICAL 4
STEERING / TRACK 5
POWER TRAIN 6
BRAKES 7
HYDRAULIC 8
CHASSIS/ MOUNTED EQUIPMENT 9
NUMERICAL INDEX 10

A
Air Cleaner ………… 2-15 – 2-21
Air Conditioner
Blower …… 9-615
Compressor ……………. 4-95
Compressor Mounting ………… 4-99
Condenser ……………….. 9-623
Controls ………………………. 9-605
Evaporator ……………….. 9-621
Filter – air ……………………… 9-613
Receiver-Drier …….. 9-625
Alarm-warning …………………… 4-141
Alarm – backup …………………… 4-139
Alternator• electrical ………….. 4-93
Alternator Mounting …………… 4-97
Antirollback- loader ……………….. 9-447
Armrests – seat …….. 9-585
Axle
Front – four wheel drive ……….. 6-217 – 6-229
Front – two wheel drive ………… 5-171,5, 173
Rear …………………………. 6-245
Axle Mounting – front four wheel drive … 6-213
B
Backhoe
Boom …………………. 9-489
Boom Latch ………….. 9-493,9-495
Bucket Links – attachments …….. 9-499,9-503
Buckets …………. 9-517 – 9-527
Controls (See Controls)
Control Tower …………. 9-459,9-461
Coupler – bucket ……………. 9-497 – 9-515
Dipper …………………… 9-497,9-501
Extendable Dipper .•…….. 9-505,9-509,9-513
Frame and Mounting Parts ……… 9-481,9-483
Frost Point •……………….. 9-499,9-503
Hydraulics (See Hydraulic Systems)
Stabilizers ……………. 9-481
Swing Tower ..•…………….•….. 9-485
Backup Alarm ……………••…….. 4-139
Battery . . . . . . . . . . . . . . . . . • . . . . . . . 4-107,4-109
Beacon – rotating . . • . . . . . . . . . . . . . . 4-143 – 4-14 7
Belts – fan, alternator, and
compressor ……..•..•…..• 2-13,4-97,4-99
Belts – seat …………………….•.. 9-571
Boom Latch ..•.•…………….. 9-493,9-495
Box – operators tool . . . . . . . . . . . • . • • . • • . . . 9-631
Brake Master Cylinder …………..•.•• 7-267
Brake System .••………..•••.. 7-255- 7-269
Buckets – backhoe …….•……•. 9-517 – 9-527
Bur 8-3462
B
Buckets – loader …….•.••……. 9-455,9-457
C
Cab
Air Conditioner ……..•….•… 9-621 – 9-625
Air Filter …….•……………..•.. 9-613
Blower ….•……………..••….• 9-615
Consoles – control …•………..•••… 9-591
Covers – interior •..•••……..•……. 9-589
Doors and Windows/Glass …..•.. 9-593-9-603
Electrical and
Lighting •……••… 4-127,4-131,4-135,9-605
Frame and Roof Cap …….•………. 9-589
Headliner, Louvers, and Dome Lamps ….• 9-611
Heater ….••…………….•• 9-617,9-619
Mounting Parts …•……….•.•••…. 9-587
Panel – cab control . • • • . . • . . . . . . . . . • . . . 9-605
Windshield Wipers …•……….. 9-607,9-609
Canopy- ROPS …..•…………•••… 9-627
Chassis – tractor ••..•••••••••…••….. 9-543
Cluster – electronic instrument ……..•… 4-115
Cluster- instrument ………………… 4-121
Clutch Cutout – power shuttle ……….••. 4-123
Cold Start System …………….•. 2-25,4-109
Column-steering ….•.. 5-155,5-157,5-161,5-163
Compressor – air conditioner …..••……•• 4-95
Compressor Mounting •………..•••…. 4-99
Concrete Breaker Fork ….••.•…….•.. 9-529
Control Center- instrument, electronic …… 4-115
Controls
AntiroIlback- loader ….•••••••.•…•.• 9-447
Backhoe . . . . . . . . . . . . • . • .. .. • • . 9-463 – 9-4 77
Brake .•••..•..••………….• 7-263,7-269
Boom Latch …•….•..•.••••… 9-493,9-495
Clutch Cutout ….•………..•……. 4-123
Engine Speed -throttle •….•.•…..• 3-75,3-77
Extendable Dipper ……••••….. 9-471,9-477
Front Axle Drive – 4WD ……..•.•••…. 6-211
Hitch – three-point ..••………..•••..• 9-531
Loader – lift, bucket, and clam ••.••• 9-443,9-445
Power Shuttle •.•..••••..••…… 6-199,6-203
Return-to-Dig – loader .•..•…••…….• 9-449
Steering ……•..•••…•..•..•. 5-151,5-155
Swing Sequence Valve-backhoe …..•.• 9-479
Transmission Shift …••••……•…… 6-251
Control Tower- backhoe ………… 9-459,9-461
Converter- torque •…••••••.•••.•••…. 6-181
Cooling Systems
Engine …….•….•• _ •.••••..•••….. 2-13
Issued February, 1989 Printed in U.S.A.
1-6 580K Construction King Loader Backhoe
ALPHABETICAL INDEX
C
Cooling Systems – Cont.
Engine Oil …..•…………••••…… 2-43
Hydraulic Oil …••………•••..• 8-293,8-295
Power Shuttle ………….•..•.• 6-183,6-185
Core- evaporator, air conditioner …….•.. 9-621
Counterweights •..•………•.••.. 9-539,9-541
Coupler – backhoe bucket ……••.. 9-497 – 9-515
Couplings – hydraulic line
disconnect ……………. 8-273,8-277,8-285
Couplings – hydraulic pump to engine •..•… 8-273
Cover – front, pump guard …………..•• 9-545
Cover – upright .•…………….. 9-555,9-557
Cylinder- brake master ……………… 7-267
Cylinders – hydraulic
Boom – backhoe .••…………. 8-421 – 8-425
Bucket – backhoe •……………..••• 8-431
Bucket – loader .•………•………•. 8-411
Clam – loader . . . . . • • • • . . . . . . . . • . • • . . . 8-413
Dipper- backhoe …•………… 8-427,8-429
Dipper Extension – backhoe ….••..•..•. 8-433
Lift – hitch, three-point ……………… 8-435
Lift – loader • . • . . . • . . . . . . . . . . . . . . . . . • . 8-409
Pitch – hitch, three-point ……………• 8-439
Stabilizer – backhoe …••………….. 8-415
Steering ….•.•………………••• 5-169
Swing – backhoe ………••••…. 8-417,8-419
Tilt- hitch, three-point ………..•…… 8-437
D
Decals ………•…•……….. 9-635 – 9-641
Defroster •..•..•….••••…….. 9-615 – 9-619
Differential and Differential Lock – rear
axle ….••.•….•..•.••••..••• 6-241 ,6-243
Differential – front axle ………………. 6-227
Differential Lock •……•……..•. 6-207,6-209
Dipper •………..•••••.••••…. 9-497,9-501
Dipper- extendable ……….. 9-505,9-509,9-513
Dipsticks
Oil Level – engine •…….•..•••..•• 2-53,2-57
Power Shuttle .•.•.••••….•…•…… 6-187
Transaxle ..•..••………..••••••… 6-207
Drawbar – rigid, three-point hitch ….•…••• 9-537
Drawbar and Rear Counterweight ……•… 9-541
Drive Shaft – front axle ••.••………….• 6-215
Drive Shaft- power shuttle to transaxle …..• 6-205
Bur 8-3462
E
Electrical Circuits and Components
Alternator ……••.•…….•………. 4-93
Backup Alarm ….••……………… 4-139
Battery .•…………………. 4-107,4-109
Blower – cab ….•………….••.•… 9-615
Cold Start System ……………. 2-25,4-109
Compressor …….••……•……•… 4-95
Control Panel – cab • • • . . . . . . . . . . . . . . . . . 9-605
Harness – engine ……•……… 4-101 – 4-105
Harness – front console ……………. 4-111
Harness – side console …………….. 4-113
Horn ..•••…………………….. 4-137
Instrument Cluster …….•………… 4-121
Instrument Control Center – electronic ….. 4-115
Lamp – cab …..•………. 4-127,4-131,4-135
Lamp- ROPS canopy …..•.. 4-125,4-129,4-133
Power Shuttle …………………… 4-123
Return-to-Dig •………………….. 9-449
Rotating Beacon . . . . . . . . . . . • . . . . 4-143 – 4-14 7
Starter …………………….. 4-89,4-91
Warning Alarm .••……………..•.. 4-141
Wipers …………………… 9-607,9-609
Engine and Fuel Injection Components
Camshaft ………………………. 2-51
Crankshaft •.•••……………..•…. 2-61
Cylinder Block/Block Heater …….. 2-53 – 2-59
Cylinder Head Cover/Thermostat ……••. 2-47
Flywheel and Housing ……………… 2-63
Fuel Filter ….••………………•… 3-81
Fuel Injection Nozzle ………………. 3-85
Fuel Injection Pump and Drive ………… 3-83
Fuel Injection System ………………. 3-79
Gasket Kits . . . . . . . . . . . . . . . . . . . . . . . . . • . 2-69
Gear Cover ……………………… 2-35
Manifolds ….•••..•……………… 2-37
Oil Filter and Cooler ….•…………… 2-43
Oil Pump and Pan ………………… 2-45
Pistons/Connecting Rods ……….. 2-65,2-67
Turbocharger Assembly …………….. 2-41
Turbocharger System ……………… 2-39
Valve Mechanism ………….•….•… 2-49
Water Pump Systems •……………… 2-33
Engine Mounting .•…………………. 2-31
Evaporator – core, air conditioner ••…….. 9-621
Exhaust System and Muffler ……….. 2-27,2-29
Issued February, 1989 Printed in U.S.A.
580K Construction King Loader Backhoe 1-7
ALPHABETICAL INDEX
F
Fans – cab blower …………………. 9-615
Fans – engine cooling ……..•…….•.•• 2-13
Fenders – ROPS canopy, rear …………. 9-565
Filters
Air – engine ……………………..• 2-21
Cab Air ….•.•…………….. , …. 9-613
Engine Oil ………………•••••….• 2-43
Fuel ……..•………..••••…….. 3-81
Fuel – in-line …………..••••••…… 3-73
Hydraulic Oil ……………………. 8-407
Floor Plates and Mats ..••………….•• 9-563
Fork – concrete breaker ……………… 9-529
Frame – operator compartment ……. 9-559,9-561
Frame – tractor (chassis) ••…………•.. 9-543
Frost Point ………•…………• 9-499,9-503
Fuel Reservoir Lines ………………… 3-73
G
Gauges – instrument panel cluster …. 4-115,4-121
Grille Unit ……………..•.••.. 9-549,9-551
Guard – pump ……………………. 9-545
H
Harness – electrical
Cab ………..•………•….. 4-127,9-605
Canopy …………………….••.. 4-125
Engine ………………..•.. 4-101 -4-105
Front Console …………………… 4-111
Power Shuttle …………………… 4-123
Return-to-Dig ………….•………. 9-449
Shift Lever Switch ..•…………….. 4-123
Side Console …………………… 4-113
Headliner – cab ………………..••.. 9-611
Heater – cab …………••.•…… 9-617,9-619
Hitch – three-point
Controls . . . . . . . . . . . . . . . • • . . . . . . . . . • • 9-531
Frame and Mounting Parts ……… 9-533,9-535
Hydraulics (see Hydraulic Systems)
Rigid Drawbar …………….•….•. 9-537
Hood – tractor ……………….. 9-547 – 9-557
Horn – electric ……………………. 4-137
Hydraulic Systems
Attachments – hand held …………••• 8-305
Attachments – optional rear …••••• 8-339 – 8-345
Backhoe Boom ……………… 8-321 ,8-323
Backhoe Boom Lock ……………… 8-347
Backhoe Bucket . . • • • • • . . . . . . . . . 8-329 – 8-335
Backhoe Dipper •••………….. 8-325,8-327
Bur 8-3462
H
Hydraulic Systems – Cont.
Backhoe Dipper Extension …..••••…•• 8-337
Backhoe Stabilizer ..••..•……. 8-311 – 8-315
Backhoe Swing ••…………… 8-317,8-319
Brake Master Cylinder •…••……..••. 7-265
Equipment Primary ………….. 8-273 – 8-295
Hitch – three-point, adapting
parts ..•..•..••………….. 8-287,8-291
Hitch Cylinder – three-point …..•.••••… 8-349
Loader Bucket ……•…..•…. 8-299 – 8-303
Loader Clam ..•…………….. 8-307,8-309
Loader Lift . . . . . . . • • . . . . . . . . . . • . . . • . • 8-297
Power Shuttle ••………….•••• 6-183,6-185
Steering . • • . • . . . • . . . . . . . . . . . . . . . . • • . 5-159
Injector Nozzle – ether ….•….••……•.. 2-25
Instrument Cluster ..•••••.•…….••… 4-121
Instrument Control Center – electronic ..•••• 4-115
Instrument Panels ..••…………• 4-117,4-119
Instruments – tractor ..••••.•••…. 4-137 – 4-147
Index – numerical ….•………….••.• 10-644
L
Lamp – dome, cab .••………..••…… 9-611
Lamps – tractor •••…..•••….•… 4-129 – 4-135
Levers – control (See Controls)
Loader
Buckets …………•..•••••… 9-455,9-457
Controls (see Controls)
Hydraulics (See Hydraulic Systems)
Lift Frame •..••…••.•.•…….. 9-451,9-453
Louvers – cab ………………•…•… 9-611
M
Mats and Floor Plates •…•.••.••…..•.• 9-563
Mirror – rear view ••.•….•••….•……. 9-629
Motor- wiper …….•……••….. 9-607,9-609
Muffler – engine exhaust ………••••• 2-27,2-29
N
Nozzle – ether injection, cold start •••.•..•••• 2-25
Numerical Index .•…••••••••••……. 10-644
Issued February, 1989 Printed in U.S.A.
1-8 580K Construction King Loader Backhoe
ALPHABETICAL INDEX
0
Oil Filter – engine .••………••••••…•.• 2-43
Oil Filter – hydraulic ••………••••…•.. 8-407
Oil Pan – power shuttle ….•…•••..•.•.. 6-189
Operator’s Compartment Frame and
Mounting …….•…•…•..••.. 9-559,9-561
p
Pads – stabilizers .••………•….• 9-481,9-483
Panel – cab control . . . . . . . • . . • • • • • • . . . . . . 9-605
Panel – closure, rear ••••…•..•…. 9-567,9-569
Panel – engine side and hood •.•….. 9,547,9-551
Panel – instrument, front and
side …•..•…••………••••• 4-117,4-119
Parking Brake .••.•..•••….. 7-259,7-261,7-269
Pedals
Accelerator . . . • . . . • • • . • • • • . • • . • • . • . . . . 3-77
Brake •…•…..••••…..•.•…••••. 7-263
Differential Lock • • . . . . . . . . • • . . . . . . . . . . 6-207
Extendahoe Control ……..•.•….•… 9-477
Swing …….•.••.••.••…..••. 9-465,9-469
Power Shuttle .••..••••••••….•. 6-187 – 6-197
Precleaner . . . . . . . • • . . . . . . . . . . . . • • . . . . . . 2-23
Pulley
Alternator . • . . . • . . . . • • • . . • . • • . . . • . • • • • 4-93
Compressor Drive ….••..••••.•••.•.•• 4-99
Crankshaft •.••.•…•••…..•..•••.•.. 2-61
Fan and Water Pump .•••….•…•••..•• 2-33
Pump
Engine Oil •…..•••••.••….•.••.••••• 2-45
Fuel Injection ••.•••.••••••••..•••••••• 3-83
Hydraulic Equipment .•..•..••••••••••. 8-351
Water •.••..••.••.••••••••••••••..•.• 2-33
Pump Guard ..••.••…•…..•.•••.•••• 9-545
R
Radiator – engine ..••…….•..•.•••••••• 2-13
Radiator Shroud ••••……••••••••.•••• 9-545
Reflector – red • . • • • • . . . . • • • • • • • • • • • • • • • 9-639
Reservoir – drain plug …..•••.•••••••••• 9-543
Reservoir – hydraulic oil .•••….•.••…… 9-543
Return-to-Dig ••…•…••…•…•..•… 9-449
Roll Over Protective
Structure •••••..••.••••••• 9-587,9-589,9-627
Rotating Beacon .•…..•….•.••• 4-143-4-147
Bur 8-3462
s
Seat and Armrests –
operator’s ……………•.••.• 9-571 – 9-583
Sender
Air Filter
Restriction ………… 2-17,2-19,4-103,4-105
Fuel Level …..•……•.•…………. 3-73
Hydraulic Oil Filter Restriction ………•. 8-407
Oil Pressure …•…….•…….• 4-101,4-105
Oil Temperature – power shuttle ………. 4-123
Water Coolant Temperature –
engine ……….•………… 4-101,4-105
Shuttle- power ………………. 6-187-6-197
Slow Moving Vehicle Emblem …………. 9-633
Stabilizers ……•………………… 9-481
Starter – engine ..••••….•.••….•.. 4-89,4-91
Starter – mounting ………………….. 4-97
Steering – power circuit ……………… 5-159
Steering Columns ……. 5-155,5-157,5-161,5-163
Steering Wheel ……………… 5-151 – 5-155
Switches
Air Conditioning Control ……………. 9-621
Backup Alarm – pressure …………… 4-139
Boom Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34 7
Brake Lamps …….••………. 4-111,7-263
Cab Controls . . . . . • • . . . . . . . . . . . • . . . . . 9-605
Clutch Cutout- power shuttle and
shift lever handle ..•…………….. 4-123
Cold Start . . . . • • . • . . . . . . . . . . . . . . . . • . . . 2-25
Dome Lamp ……•……………… 9-605
Fast Cycle – loader control lever ………. 4-111
Four-Wheel Drive ………………… 4-115
Hand Held Attachments ……………. 8-305
High Pressure Cutout – air conditioner ….. 9-625
Key and Starter • . . . . . . . • . . . . . . . . . . . . . 4-113
Lamps •.•………..•…. 4-111,4-125,4-127
Magnetic Pickup …..•……………. 4-115
Neutral Start . . . . . . . . . . . . . . . . . . . . . . . . . 6-193
Oil Level ………..••…………… 4-115
Oil Pressure ……………………. 4-115
Parking Brake …………. 4-115,4-141,7-269
Return-To-Dig ….•……….•……. 9-449
Rotating Beacon •..•……………•.. 4-143
Temperature- oil ..••…………….. 8-295
Temperature – engine coolant •.••….•.. 4-141
Turn Signal ••.••…•……•..•……. 4-111
Windshield Wiper ..•…….•.•…..•.. 9-609
Issued February, 1989 Printed in U.S.A.
580K Construction King Loader Backhoe 1-9
ALPHABETICAL INDEX
T
Tachometer- electric ………………. 4-121
Tank – fuel and hydraulic oil …………… 9-543
Teeth – buckets …….. 9-455,9-457,9-517 – 9-527
Throttle- engine ……………….. 3-75,3-77
Tool Box ……………………….. 9-631
Torque Converter …………………. 6-181
Tower- backhoe control ………… 9-459,9-461
Tower- swing ……………………. 9-485
Transaxle ………… 6-207,6-209,6-231 – 7-261
Turn Signals ………………… 5-151,5-157
V
Valves
Backhoe Control ……………. 8-371 – 8-389
Backhoe Swing Sequence ……… 8-391,8-393
Boom Lock Solenoid ……………… 8-395
Engine ………………………… 2-49
Hitch Control ………………. 8-397 – 8-405
Loader Control …………….. 8-355 – 8-369
Selector – hand held attachments ……… 8-353
Steering Control …………….. 5-165,5-167
Vents – louvers, cab ………………… 9-611
w
Wheel – steering ……………… 5-151 – 5-155
Wheels and Tires …………….. 5-175,6-179
Window Frames and Glass ……… 9-593- 9-603
Wiper – cab window ……………. 9-607,9-609

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