CASE 580SR 580SR+ 590SR 695SR Series 3 Loader BACKHOE Service Repair Manual – PDF DOWNLOAD

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CASE 580SR 580SR+ 590SR 695SR Series 3 Loader BACKHOE Service Repair Manual

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LANGUAGE:ENGLISH
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CASE 580SR 580SR+ 590SR 695SR SERIES 3 LOADER BACKHOE SERVICE REPAIR MANUAL – PDF DOWNLOAD:

DESCRIPTION:

CASE 580SR 580SR+ 590SR 695SR Series 3 Loader BACKHOE Service Repair Manual

TO READER

• This manual has been printed for a skilful engineer to supply necessary technical information to carry out service operations on this machine.
• Read carefully this manual to collect correct information relevant to repair procedures.

REFERENCE

Beyond this Service Manual, also refer to documents hereunder listed:

•  Operator’s Manual
•  Parts Catalogue

COMPLETE HANDBOOK FOR INSTRUCTIONS AND REPAIRS

The complete Service Manual consists of two volumes:

•  580SR / 580SR+ / 590SR / 695SR Service Manual for “Loader backhoe”
•  580SR / 580SR+ / 590SR / 695SR Service Manual “Engine”

The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, disassembly and assembly of parts.

SAFETY PRECAUTIONS

•  Carefully follow specified repair and maintenance procedures.
•  Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as: ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts.
• We advise to use approved safety clothing such as: anti-slipping footwear, gloves, safety goggles, helmets, etc.
•  Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out.
•  Never operate the machine or use attachments from a place other than sitting at the operator’s seat.

TABLE OF CONTENTS:

CASE 580SR 580SR+ 590SR 695SR Series 3 Loader BACKHOE Service Repair Manual

SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 LOADER BACKHOE MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 SPECIFICATIONS 6
31 DIESEL ENGINE 6
32 TRANSMISSION 8
33 AXLES 9
34 BRAKES 9
35 STEERING 10
36 HYDRAULIC SYSTEM 10
37 FRONT COUNTERWEIGHT 10
38 NOISE AND VIBRATION LEVELS 11
39 BUCKETS 11
310 TYRES 12
4 DIMENSIONS AND PERFORMANCE 13
41 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE 13
42 DIMENSIONS AND PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 19
43 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE 20
5 BACKHOE ATTACHMENT LIFTING CAPACITY 26
6 MAXIMUM LIFTING LOADS 29
61 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 29
62 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 30
7 SUPPLY SUMMARY TABLE 31
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
11 DESCRIPTION AND OPERATION 3
12 SPECIFICATIONS 4
13 OVERHAUL 4
14 INSPECTION 4
15 DISASSEMBLY AND ASSEMBLY 5
16 STALL TEST 5
17 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
21 DESCRIPTION AND OPERATION 7
22 SPECIFICATIONS 8
23 OVERHAUL 8
24 INSPECTION 9
25 DISASSEMBLY AND ASSEMBLY 9
26 STALL TEST 11
27 FAULT FINDING 12
Tnewcamp Manuals
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
11 SPECIFICATIONS 3
12 MOUNTING SCREW TORQUE 5
13 TRANSMISSION CONTROLS 6
14 LUBRICATION 11
15 TRANSMISSION OIL FLOW AND SUPPLY 12
16 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
17 TRANSMISSION POWER FLOW 19
18 TRANSMISSION 2WD COMPONENTS 23
19 TRANSMISSION 4WD COMPONENTS 26
110 TRANSMISSION REMOVAL 31
111 DISASSEMBLY AND ASSEMBLY 32
112 FAULT FINDING 90
113 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
21 SPECIFICATIONS 94
22 CONTROLS 95
23 LUBRICATION 105
24 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
25 TRANSMISSION COOLER 108
26 HYDRAULIC DIAGRAM 109
27 OPERATION 110
28 POWER FLOWS 117
29 GEAR AND CLUTCH LAY OUT 132
210 TRANSMISSION REMOVAL AND INSTALLATION 133
211 TRANSMISSION COMPONENTS 137
212 DISASSEMBLY AND ASSEMBLY 155
213 SPECIAL TOOLS 264
214 FAULT FINDING 265
215 FAULT FINDING 267
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
11 SPECIFICATIONS 3
12 DISASSEMBLY AND ASSEMBLY 6
13 FAULT FINDING 24
2 FRONT AXLE 4WD “CARRARO” 26
21 SPECIFICATIONS 26
22 DISASSEMBLY AND ASSEMBLY 31
23 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
31 SPECIFICATIONS 80
32 DISASSEMBLY AND ASSEMBLY 84
33 FAULT FINDING 137
4 SPECIAL TOOLS 140
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
11 DESCRIPTION AND OPERATION 3
12 SPECIFICATIONS 6
13 DISASSEMBLY AND ASSEMBLY 8
14 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
21 SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
23 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 SPECIFICATIONS 3
2 PARKING BRAKE 6
21 PARKING BRAKE ADJUSTMENT 7
3 BRAKE CYLINDERS 8
4 OIL BRAKE TANK 13
5 BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
11 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
12 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 5
13 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 7
14 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 9
15 HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 11
2 HYDRAULIC PUMP 13
21 DESCRIPTION AND OPERATION 13
22 SPECIFICATIONS 13
23 LOAD SENSING VALVE 16
24 REMOVAL 18
25 COMPONENTS 19
26 DISASSEMBLY AND ASSEMBLY 20
3 CONTROL VALVES 24
31 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) 24
32 “REXROTH” CONTROL VALVES (PILOT MODELS) 40
33 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) 49
34 RELIEF VALVES 52
35 ACCUMULATOR “GLIDE RIDE” PARKER 60
4 HYDRAULIC SWING SYSTEM 63
41 DESCRIPTION AND OPERATION 63
42 HYDRAULIC OIL FLOW 64
5 HYDRAULIC CYLINDERS 66
51 LOADER ATTACHMENT BOOM CYLINDER 67
52 LOADER BUCKET CYLINDER 72
53 4X1 LOADER BUCKET CYLINDER 76
Tnewcamp Manuals
54 BACKHOE BOOM CYLINDER 79
55 BACKHOE ATTACHMENT DIPPER CYLINDER 83
56 BACKHOE BUCKET CYLINDER 87
57 TELESCOPIC CYLINDER 91
58 4WS STABILIZER CYLINDER – CENTER PIVOT 95
59 STABILIZER CYLINDER – SIDESHIFT 99
510 SWING CYLINDER 103
511 BACKHOE ATTACHMENT SIDESHIFT CYLINDER – SIDESHIFT 107
512 SPECIAL TOOLS 108
6 HYDRAULIC CONTROL LEVERS 109
61 SPECIFICATIONS 109
62 DESCRIPTION AND OPERATION 110
63 DISASSEMBLY AND ASSEMBLY 113
64 CONTROL LEVER VALVE 116
7 FAULT FINDING 119
71 PRELIMINARY CHECKS 119
72 FAULT FINDING 120
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 5
21 COMPONENTS WITHIN THE CHASSIS 5
22 COMPONENTS BELOW THE CHASSIS 6
23 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 8
24 COMPONENTS ATTACHED ON THE CHASSIS 9
25 MOUNTING SCREW TORQUE 11
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 POWER STEERING 12
31 SPECIFICATIONS 13
32 COMPONENTS 15
33 DISASSEMBLY AND ASSEMBLY 16
34 SPECIAL TOOLS 33
35 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 SPECIFICATIONS 3
2 CAB HEATING 5
21 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
31 PRINCIPALS OF AIR CONDITIONING 12
32 SAFETY PRECAUTIONS 16
33 CONTROLS AND OPERATION 17
34 FAULT FINDING AND TESTING 26
35 FLUSHING THE SYSTEM 44
36 EVACUATING THE SYSTEM 46
37 CHARGING THE SYSTEM 47
38 COMPONENTS OVERHAUL 48
39 COMPRESSOR 53
310 SPECIAL TOOLS 67
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
11 TEMPORARY WIRING HARNESS REPAIR 3
12 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
21 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (580SR) 5
22 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (580SR) 20
23 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (580SR) 36
24 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (580SR+/590SR) 54
25 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (590SR) 69
26 ELECTRICAL DIAGRAMS – 4WS POWERSHIFT CAB (695SR) 84
3 CONTROLS AND INSTRUMENTS 100
31 FRONT CONTROL PANELS (580SR / 590SR) 100
32 FRONT CONTROL PANELS (695SR) 102
33 SIDE INSTRUMENT CLUSTER PANEL (580SR) 104
34 SIDE INSTRUMENT CLUSTER PANEL (580SR+ / 590SR / 695SR) 106
35 SIDE INSTRUMENT CLUSTER (580SR) 108
36 SIDE INSTRUMENT CLUSTER (580SR+ / 590SR / 695SR) 110
37 IMMOBILISER CIRCUIT 112
4 DIAGNOSTIC DISPLAY (580SR+ / 590SR / 695SR) 113
41 SYMBOLS 114
42 SETUP MENU 115
43 PROCEDURE ABOUT SELF TEST 116
44 ON BOARD ERROR CODE RETRIEVAL 117
45 BACKLIGHTING AND DIMMING 118
46 WORK HOURS 119
47 FUNCTIONAL DESCRIPTION 120
48 WARNING SYSTEM 124
49 MAINTENANCE 126
410 WARNING MESSAGES 127
5 STARTING SYSTEM 134
51 DESCRIPTION AND OPERATION 134
52 FAULT FINDING 135
53 STARTER MOTOR 138
6 ALTERNATOR 144
61 SPECIFICATIONS 144
62 DESCRIPTION AND OPERATION 144
63 COMPONENTS 146
64 REMOVAL 147
65 PRELIMINARY CHECK AND TESTS 148
66 FAULT FINDING 157
7 BATTERY 158
71 SPECIFICATIONS 158
72 DESCRIPTION AND OPERATION 158
73 BATTERY REPLACEMENT 159
74 MAINTENANCE 161
75 TESTS 163
Tnewcamp Manuals
76 CONNECTING A BOOSTER BATTERY 165
77 BATTERY MASTER SWITCH 165
8 COMPONENT TESTING 166
81 GENERAL INTRODUCTION 166
82 COMPONENT TESTING 167
83 GROUND POINTS 167
84 ALTERNATOR 170
85 TRANSMISSIONS 170
86 PARKING BRAKE SWITCH 174
87 CAB 175
88 4WD SWITCH 180
89 BRAKE PEDAL SWITCHES 180
810 BRAKE OIL LEVEL WARNING LAMP 181
811 FRONT WORK LAMP SWITCH (1) – REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH 181
812 HAZARD SWITCH 182
813 HAZARD WARNING LIGHT RELAY 182
814 MULTI FUNCTION SWITCH 183
815 FRONT WINDSHIELD WIPER MOTOR (1) – REAR WINDSHIELD WIPER MOTOR (2) 183
816 4WS – STEERING SELECTOR SWITCH 184
817 STEERING CONTROL UNIT 185
818 4WS REAR AXLE STEERING SENSOR 187
819 4WS FRONT AXLE STEERING SENSOR 187
820 STEERING SOLENOID VALVE 188
821 DIFFERENTIAL LOCK SWITCH (1) 189
822 LOADER 190
823 BACKHOE 193
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 3
11 LOADER ATTACHMENT OPERATION 3
2 LOADER BUCKET SELF LEVELING 6
3 LOADER ATTACHMENT SAFETY STRUT 7
4 LOADER BUCKET REMOVAL 8
5 LOADER REMOVAL 11
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION 6
3 BACKHOE ATTACHMENT HYDRAULIC CONTROLS 15
4 REMOVAL AND INSTALLATION 17
41 CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY 17
42 BACKHOE ATTACHMENT DISASSEMBLY – SIDESHIFT 20
43 BACKHOE BUCKET REMOVAL 23
44 BUCKET TEETH REPLACEMENT 23
45 DIPPER REMOVE 24
5 TELESCOPIC DIPPER REVISION 27
6 TELESCOPIC DIPPER REVISION 27
7 REVISIONE DEL BRACCIO TELESCOPICO 27

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