Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF
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Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF DOWNLOAD
Print No.87643852B
Description
Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF DOWNLOAD
Print No.87643852B
Language : English
Pages : 1068
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF DOWNLOAD
Print No.87643852B
SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
Loader Backhoe Models – pg. 3
Identification of Main Components – pg. 4
Specifications – pg. 6
3.1 Diesel Engine
3.2 Transmission
3.3 Axles
3.4 Brakes
3.5 Steering
3.6 Hydraulic System
3.7 Front Counterweight
3.8 Noise and Vibration Levels
3.9 Buckets
3.10 TyresDimensions and Performance – pg. 13
4.1 Loader Attachment Dimensions and Performance
4.2 Dimensions and Performance of Loader Attachment with Forks
4.3 Backhoe Attachment Dimensions and PerformanceBackhoe Attachment Lifting Capacity – pg. 26
Maximum Lifting Loads – pg. 28
6.1 Loader Attachment Maximum Lifting Load Table
6.2 Backhoe Attachment Maximum Lifting Load TableSupply Summary Table – pg. 31
SECTION 17 – TORQUE CONVERTERS
1. Powershuttle Torque Converter
1.1 Description and Operation – pg. 3
1.2 Specifications
1.3 Overhaul
1.4 Inspection
1.5 Disassembly and Assembly
1.6 Stall Test
1.7 Fault Finding
2. Powershift Torque Converter
2.1 Description and Operation – pg. 7
2.2 Specifications
2.3 Overhaul
2.4 Inspection
2.5 Disassembly and Assembly – pg. 11
2.6 Stall Test
2.7 Fault Finding
SECTION 21 – TRANSMISSION
1. Powershuttle Transmission “Turner Model COM-T4-2025”
1.1 Specifications – pg. 3
1.2 Mounting Screw Torque
1.3 Transmission Controls
1.4 Lubrication
1.5 Transmission Oil Flow and Supply – pg. 12
1.6 Transmission Hydraulic Valves and Pressure Test Points – pg. 18
1.7 Transmission Power Flow – pg. 19
1.8 Transmission 2WD Components
1.9 Transmission 4WD Components
1.10 Transmission Removal
1.11 Disassembly and Assembly – pg. 37
1.12 Fault Finding
1.13 Special Tools – pg. 90
2. Powershift Transmission “Dana T16000”
2.1 Specifications – pg. 94
2.2 Controls
2.3 Lubrication – pg. 106
2.4 Pressure Specifications and Check Points
2.5 Transmission Cooler – pg. 108
2.6 Hydraulic Diagram – pg. 109
2.7 Operation
2.8 Power Flows – pg. 117
2.9 Gear and Clutch Lay Out – pg. 132
2.10 Transmission Removal and Installation
2.11 Transmission Components
2.12 Disassembly and Assembly – pg. 156
2.13 Special Tools – pg. 267
2.14 Fault Finding
2.15 Fault Finding
SECTION 25 – FRONT AXLES
1. Front Axle 2WD “Carraro”
1.1 Specifications – pg. 3
1.2 Disassembly and Assembly
1.3 Fault Finding
2. Front Axle 4WD “Carraro”
2.1 Specifications – pg. 26
2.2 Disassembly and Assembly – pg. 31
2.3 Fault Finding – pg. 71
3. Front Axle 4WS “Carraro”
3.1 Specifications – pg. 84
3.2 Disassembly and Assembly
3.3 Fault Finding – pg. 137
4. Special Tools – pg. 140
SECTION 27 – REAR AXLE
1. Rear Axle 2WS
1.1 Description and Operation – pg. 3
1.2 Specifications
1.3 Disassembly and Assembly
1.4 Fault Finding – pg. 7
2. Rear Axle 4WS “Carraro”
2.1 Specifications – pg. 28
2.2 Disassembly and Assembly
2.3 Fault Finding – pg. 33
3. Special Tools – pg. 94
SECTION 33 – BRAKES SYSTEM
Specifications – pg. 3
Parking Brake – pg. 6
2.1 Parking Brake Adjustment – pg. 7Brake Cylinders – pg. 8
Oil Brake Tank – pg. 12
Bleeding Procedure – pg. 13
SECTION 35 – HYDRAULIC SYSTEM
1. Hydraulic Diagrams
1.1 Hydraulic Diagram – 2WS Sideshift Mechanical Models – pg. 3
1.2 Hydraulic Diagram – 2WS Sideshift Pilot Models
1.3 Hydraulic Diagram – 4WS Sideshift Mechanical Models
1.4 Hydraulic Diagram – 4WS Sideshift Pilot Models
1.5 Hydraulic Diagram – 4WS Center Pivot Pilot Models
2. Hydraulic Pump
2.1 Description and Operation – pg. 13
2.2 Specifications
2.3 Load Sensing System – pg. 18
2.4 Removal
2.5 Components – pg. 19
2.6 Disassembly and Assembly
3. Control Valves
3.1 Control Valves “Rexroth” (Mechanical Models)
3.2 “Rexroth” Control Valves (Pilot Models)
3.3 Solenoid Valve for Piloting the Backhoe Control Valve (with Hydraulic Control) – pg. 40
3.4 Relief Valves
4. Hydraulic Swing System
4.1 Description and Operation – pg. 62
4.2 Hydraulic Oil Flow – pg. 68
5. Hydraulic Cylinders
5.1 Loader Attachment Boom Cylinder – pg. 72
5.2 Loader Bucket Cylinder
5.3 4×1 Loader Bucket Cylinder – pg. 76
5.4 Backhoe Boom Cylinder – pg. 79
5.5 Backhoe Attachment Dipper Cylinder
5.6 Backhoe Bucket Cylinder – pg. 87
5.7 Telescopic Cylinder – pg. 91
5.8 4WS Stabilizer Cylinder – Center Pivot – pg. 93
5.9 Stabilizer Cylinder – Sideshift – pg. 103
5.10 Swing Cylinder
5.11 Backhoe Attachment Sideshift Cylinder – Sideshift – pg. 106
6. Hydraulic Control Levers
6.1 Specifications – pg. 108
6.2 Description and Operation – pg. 109
6.3 Disassembly and Assembly
6.4 Control Lever Valve – pg. 119
7. Fault Finding
7.1 Preliminary Checks – pg. 119
7.2 Fault Finding – pg. 120
SECTION 39 – CHASSIS
Description and Operation – pg. 3
Removal and Installation Components – pg. 5
2.1 Components within the Chassis
2.2 Components Below the Chassis
2.3 Components Attached Outside the Chassis
2.4 Components Attached on the Chassis
2.5 Mounting Screw Torque – pg. 11
SECTION 41 – STEERING SYSTEM
Steering System 2WS – pg. 4
Steering System 4WS – pg. 12
3. Power Steering
3.1 Specifications – pg. 13
3.2 Components
3.3 Disassembly and Assembly – pg. 31
3.4 Special Tools – pg. 33
3.5 Fault Finding
SECTION 50 – CAB HEATING AND AIR CONDITIONING
Specifications – pg. 3
Cab Heating – pg. 4
2.1 Description and Operation – pg. 5
3. Air Conditioning
3.1 Principles of Air Conditioning – pg. 12
3.2 Safety Precautions
3.3 Controls and Operation – pg. 17
3.4 Fault Finding and Testing
3.5 Flushing the System – pg. 35
3.6 Evacuating the System – pg. 45
3.7 Charging the System –
ChatGPT said:
SECTION 55 – ELECTRICAL SYSTEM
1. GENERALITIES
1.1 Temporary Wiring Harness Repair – p.3
1.2 Fault Finding – p.4
2. ELECTRICAL DIAGRAMS
2.1 Electrical Diagrams – Powershuttle ROPS (580SR) – p.5
2.2 Electrical Diagrams – Powershuttle Cab (580SR) – p.20
2.3 Electrical Diagrams – Powershift Cab (580SR) – p.36
2.4 Electrical Diagrams – Powershift Cab (580SR/590SR) – p.64
2.5 Electrical Diagrams – Powershift Cab (695SR) – p.84
2.6 Electrical Diagrams – 4WS Powershift Cab (695SR) – p.94
3. CONTROLS AND INSTRUMENTS
3.1 Front Control Panels (580SR / 590SR) – p.100
3.2 Front Control Panels (695SR) – p.102
3.3 Side Instrument Cluster Panel (580SR) – p.104
3.4 Side Instrument Cluster Panel (580SR / 590SR / 695SR) – p.106
3.5 Side Instrument Cluster (580SR) – p.108
3.6 Side Instrument Cluster (580SR / 590SR / 695SR) – p.110
3.7 Immobiliser Circuit – p.112
4. DIAGNOSTIC DISPLAY (580SR / 590SR / 695SR)
4.1 Symbols – p.113
4.2 Setup Menu – p.115
4.3 Procedure About Self Test – p.116
4.4 On Board Error Code Retrieval – p.117
4.5 Backlighting and Dimming – p.118
4.6 Work Hours – p.119
4.7 Functional Description – p.120
4.8 Warning System – p.124
4.9 Maintenance – p.128
4.10 Warning Messages – p.130
5. STARTING SYSTEM
5.1 Description and Operation – p.134
5.2 Fault Finding – p.135
5.3 Starter Motor – p.136
6. ALTERNATOR
6.1 Specifications – p.144
6.2 Description and Operation – p.145
6.3 Components – p.146
6.4 Removal – p.147
6.5 Preliminary Check and Tests – p.148
7. BATTERY
7.1 Specifications – p.158
7.2 Description and Operation – p.159
7.3 Battery Replacement – p.161
7.4 Maintenance – p.161
7.5 Tests – p.163
7.6 Connecting a Booster Battery – p.165
7.7 Battery Master Switch – p.166
8. COMPONENT TESTING
8.1 General Introduction – p.167
8.2 Component Testing – p.167
8.3 Ground Points – p.168
8.4 Alternator – p.170
8.5 Transmissions – p.173
8.6 Parking Brake Switch – p.174
8.7 Cab – p.175
8.8 4WD Switch – p.180
8.9 Brake Pedal Switches – p.181
8.10 Brake Oil Level Warning Lamp – p.181
8.11 Front Work Lamp Switch (1) – Rear Work Lamp Switch (2) – Main Light Switch – p.181
8.12 Hazard Switch – p.182
8.13 Hazard Warning Light Relay – p.182
8.14 Multi Function Switch – p.183
8.15 Front Windshield Wiper Motor (1) – Rear Windshield Wiper Motor (2) – p.183
8.16 AWS – Steering Selector Switch – p.184
8.17 Steering Control Unit
8.18 4WS Rear Axle Steering Sensor – p.186
8.19 4WS Front Axle Steering Sensor – p.187
8.20 Steering Solenoid Valve – p.188
8.21 Differential Lock Switch (1) – p.189
8.22 Loader – p.190
8.23 Backhoe – p.193
SECTION 82 – LOADER
Loader Attachment Controls – p.3
1.1 Loader Attachment Operation – p.3Loader Bucket Self Leveling – p.5
Loader Attachment Safety Strut – p.6
Loader Bucket Removal – p.7
Loader Removal – p.11
SECTION 84 – BACKHOE
Description and Operation – p.3
Backhoe Attachment Mechanical Controls Version – p.5
Backhoe Attachment Hydraulic Controls – p.15
4. REMOVAL AND INSTALLATION
4.1 Center Pivot Backhoe Attachment Disassembly – p.19
4.2 Backhoe Attachment Disassembly – Sideshift – p.21
4.3 Bucket Tooth Replacement – p.23
4.4 Bucket Teeth Replacement – p.24
4.5 Loader Bucket Removal – p.25
6. TELESCOPIC DIPPER REVISION
6.1 Telescopic Dipper Revision – p.26
7. Revisione del Braccio Telescopico – p.27
DESCRIPTION:
Case 580SR 580SR+ 590SR 695SR Series 3 Service Manual – PDF DOWNLOAD
Print No.87643852B
SAFETY PRECAUTIONS:
- Carefully follow specified repair and maintenance procedures.
- Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as: ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts.
- We advise to use approved safety clothing such as: anti-slipping footwear, gloves, safety goggles, helmets, etc.
- Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out.
- Never operate the machine or use attachments from a place other than sitting at the operator’s seat.
- Never carry out any operation on the machine when the engine is running, except when specifically indicated.
- Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc.
- All repair and maintenance operations should be carried out with the greatest care and attention.
- Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force. Disconnect the batteries and label all controls to warn that the Machine is being serviced.
- Block the machine and all equipment which should be raised.
- Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable.
- Brakes are inoperative when they are manually released for maintenance purposes.
- In such cases, the machine should be kept constantly under control using blocks or similar devices.
- The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity buildup.
- Use exclusively specified towing points for towing the machine. Connect parts carefully. Ensure that foreseen pins and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working under load.
- To transfer a failed machine, use a trailer or a low loading platform trolley if available.
- To load and unload the machine from the transportation mean, select a flat area providing a firm support to the trailer or truck wheels. Firmly tie the machine to the truck or trailer platform and block wheels as required by the forwarder.
- For electrical heaters, battery-chargers and similar equipment use exclusive auxiliary power supplies with a efficient ground to avoid electrical shock hazard.
- Always use lifting equipment and similar of appropriate capacity to lift or move heavy components.
- Pay special attention to bystanders.
- Never pour gasoline or diesel oil into open, wide and low containers.
- Never use gasoline, diesel oil or other flammable liquids as cleaning agents.
- Use non-flammable non-toxic proprietary solvents.
- Wear protection goggles with side guards when cleaning parts using compressed air.
- Do not exceed a pressure of 2.1 bar, in accordance with local regulations.
- Do not run the engine in a closed building without proper ventilation.
- Do not smoke, use open flames, cause sparks in the nearby area when filling fuel or handling highly flammable liquids.
- Do not use flames as light sources when working on a machine or checking for leaks.
- Move with caution when working under a Machine, and also on or near a Machine. Wear proper safety accessories: helmets, goggles and special footwear.
- During checks which should be carried out with the engine running, ask an assistant to sit at the operator’s seat and keep the service technician under visual control at any moment. In case of operations outside the workshop, drive the machine to a flat area and block it. If working on an incline cannot be avoided, first block the Machine carefully. Move it to a flat area as soon as possible with a certain extent of safety
G.B 07/04/25
