Case 580SR 590SR 695SR Backhoe Loader Service Manual – PDF DOWNLOAD

Description

Case 580SR 590SR 695SR Backhoe Loader Service Manual – PDF DOWNLOAD

FILE DETAILS:

Case 580SR 590SR 695SR Backhoe Loader Service Manual – PDF DOWNLOAD

Language : English
Pages : 1022
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Case 580SR 590SR 695SR Backhoe Loader Service Manual – PDF DOWNLOAD

SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 LOADER BACKHOE MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 TECHNICAL SPECIFICATIONS 5
4 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE 9
5 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE 12
6 LIFTING CAPACITIES 15
7 LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE 18
8 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS 19
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 4
13 OVERHAUL 4
14 INSPECTION 4
15 DISASSEMBLY AND ASSEMBLY 5
16 STALL TEST 5
17 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
21 DESCRIPTION AND OPERATION 7
22 TECHNICAL SPECIFICATIONS 8
23 OVERHAUL 8
24 INSPECTION 9
25 DISASSEMBLY AND ASSEMBLY 9
26 STALL TEST 11
27 FAULT FINDING 12
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
11 TECHNICAL SPECIFICATIONS 3
12 TIGHTENING TORQUES 5
13 TRANSMISSION CONTROLS 6
14 LUBRICATION 11
15 TRANSMISSION OIL FLOW AND SUPPLY 12
16 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
17 TRANSMISSION POWER FLOW 19
18 TRANSMISSION 2WD COMPONENTS 23
19 TRANSMISSION 4WD COMPONENTS 26
110 TRANSMISSION REMOVAL 31
111 DISASSEMBLY AND ASSEMBLY 32
112 FAULT FINDING 90
2
113 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
21 TECHNICAL SPECIFICATIONS 94
22 TRANSMISSION CONTROLS 95
23 LUBRICATION 105
24 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
25 TRANSMISSION COOLER 108
26 TRANSMISSION HYDRAULIC DIAGRAM 109
27 OPERATION 110
28 POWER FLOWS 117
29 134GEAR AND CLUTCH LAY OUT 132
210 TRANSMISSION / ENGINE REMOVAL FROM LOADER 133
211 TRANSMISSION COMPONENTS 137
212 DISASSEMBLY AND ASSEMBLY 155
213 SPECIAL TOOLS 264
214 FAULT FINDING 265
215 FAULT FINDING 267
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
11 TECHNICAL SPECIFICATIONS 3
12 DISASSEMBLY AND ASSEMBLY 5
13 FAULT FINDING 23
2 FRONT AXLE 4WD “CARRARO” 25
21 TECHNICAL SPECIFICATIONS 25
22 DISASSEMBLY AND ASSEMBLY 31
23 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
31 TECHNICAL SPECIFICATIONS 80
32 DISASSEMBLY AND ASSEMBLY 84
33 FAULT FINDING 137
4 SPECIAL TOOLS 140
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 6
13 DISASSEMBLY AND ASSEMBLY 8
14 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
21 TECHNICAL SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
23 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 TECHNICAL SPECIFICATIONS 3
2 HAND BRAKE 6
21 HAND BRAKE ADJUSTMENT 7
3
3 BRAKE MASTER CYLINDERS 8
31 BRAKE TANK 13
32 BRAKE BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
11 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
12 HYDRAULIC DIAGRAM – 2WS CENTRE PIVOT PILOT MODELS 5
13 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 8
14 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT MECHANICAL MODELS 11
15 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 13
16 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT PILOT MODELS 15
17 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODEL 18
2 HYDRAULIC PUMP 21
21 DESCRIPTION AND OPERATION 21
22 TECHNICAL SPECIFICATIONS 22
23 LOAD SENSING VALVE 24
24 REMOVAL 26
25 COMPONENTS 27
26 DISASSEMBLY AND ASSEMBLY 28
3 CONTROL VALVES 32
31 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) 32
32 CONTROL VALVES “REXROTH” (PILOT MODELS) 48
4 HYDRAULIC SWING SYSTEM 71
41 DESCRIPTION AND OPERATION 71
42 HYDRAULIC OIL FLOW 72
43 PRECISION SWING CONTROL 74
5 HYDRAULIC CYLINDERS 77
51 LOADER CYLINDER 78
52 LOADER BUCKET CYLINDER 83
53 4X1 BUCKET CYLINDER 87
54 BACKHOE BOOM CYLINDER 90
55 BACKHOE CROWD CYLINDER 94
56 BACKHOE BUCKET CYLINDER 98
57 SHORT AND LONG TELESCOPIC CYLINDER 102
58 STABILIZER CYLINDER (CENTRE PIVOT – 4WS) 106
59 STABILIZER CYLINDER (SIDESHIFT) 110
510 SWING CYLINDER 114
511 SIDESHIFT CARRIAGE CYLINDER (SIDESHIFT) 118
512 SPECIAL TOOLS 120
6 PILOT HYDRAULIC CONTROL LEVERS 121
61 TECHNICAL SPECIFICATIONS 121
62 DESCRIPTION AND OPERATION 122
63 DISASSEMBLY AND ASSEMBLY 125
64 PILOT HYDRAULIC CONTROL VALVE 128
7 FAULT FINDING AND FLOW TESTING 131
71 PRELIMINARY CHECKS 131
72 FAULT FINDING 132
73 PRESSURE TESTING 136
4
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 5
21 COMPONENTS WITHIN THE CHASSIS 5
22 COMPONENTS BELOW THE CHASSIS 6
23 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 8
24 COMPONENTS ATTACHED ABOVE THE CHASSIS 9
25 TIGHTENING TORQUES 11
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 STEERING MOTOR 12
31 TECHNICAL SPECIFICATIONS 13
32 COMPONENTS 15
33 DISASSEMBLY AND ASSEMBLY 16
34 SPECIAL TOOLS 33
35 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 TECHNICAL SPECIFICATIONS 3
2 CAB HEATING 5
21 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
31 PRINCIPALS OF AIR CONDITIONING 12
32 SAFETY PRECAUTIONS 16
33 DESCRIPTION AND OPERATION 17
34 FAULT FINDING AND TESTING 25
35 FLUSHING THE SYSTEM 43
36 EVACUATING THE SYSTEM 45
37 CHARGING THE SYSTEM 46
38 COMPONENTS OVERHAUL 47
39 COMPRESSOR 51
310 SPECIAL TOOLS 65
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
11 TEMPORARY WIRING HARNESS REPAIR 3
12 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
21 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB 5
22 ELECTRICAL DIAGRAMS – POWERSHIFT CAB 25
23 ELECTRICAL DIAGRAMS – 4WS 45
24 ELECTRICAL DIAGRAMS – ROPS 65
3 CONTROLS AND INSTRUMENTS 81
31 FRONT INSTRUMENT PANEL (580 Super R – 590 Super R) 81
32 SIDE INSTRUMENT PANEL (695 Super R) 83
33 SIDE PANEL 85
34 DIAGNOSTIC SIGNALING 88
5
35 CALIBRATION OF SPEEDOMETER 90
36 IMMOBILISER CIRCUIT 91
4 STARTING SYSTEM 92
41 DESCRIPTION AND OPERATION 92
42 FAULT FINDING 93
43 STARTER MOTOR 96
5 ALTERNATOR 102
51 TECHNICAL SPECIFICATIONS 102
52 DESCRIPTION AND OPERATION 102
53 COMPONENTS 104
54 REMOVAL 105
55 PRELIMINARY CHECK AND TESTS 106
56 FAULT FINDING 115
6 BATTERY 116
61 TECHNICAL SPECIFICATIONS 116
62 DESCRIPTION AND OPERATION 116
63 REMOVAL AND INSTALLATION 117
64 MAINTENANCE 119
65 TESTS 121
66 CONNECTING A BOOSTER BATTERY 123
67 BATTERY MASTER SWITCH 123
7 COMPONENT TESTING 124
71 GENERAL INTRODUCTION 124
72 COMPONENT TESTING 125
73 GROUND POINTS 125
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 3
2 LOADER BUCKET SELF LEVELING 6
3 LOADER ATTACHMENT SAFETY STRUT 7
4 LOADER BUCKET REMOVAL 9
5 LOADER ARM REMOVAL 11
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION 6
3 BACKHOE ATTACHMENT PILOT CONTROL VERSION 13
4 REMOVAL AND INSTALLATION 15
5 TELESCOPIC DIPPER REVISION 25

DESCRIPTION:

Case 580SR 590SR 695SR Backhoe Loader Service Manual – PDF DOWNLOAD

TO READER:

• This manual has been printed for a kilful engineer to supply necessary technical information to carry out service operations on this machine.
• Read carefully this manual to collect correct information relevant to repair procedures.
• For any question or remark, or in case of any error relevant the contents of this manual, please contact

SAFETY PERCAUTIONS:

• This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety and personal integrity.
• In this manual you will find this symbol together with the following key-words: WARNING – it gives warning about improper repair operations and deriving potential consequences affecting the service technician’s personal safety.
• DANGER – it gives specific warning about potential dangers for personal safety of the operator or other persons directly or indirectly involved.

SAFETY RULES:

•  Carefully follow specified repair and maintenance procedures.  Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts.
• We advise to use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc. Z Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out.
• Never operate the machine or use attachments from a place other than sitting at the operator’s seat.
• Never carry out any operation on the machine when the engine is running, except when specifically indicated.  Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc.
• All repair and maintenance operations should be carried out with the greatest care and attention.
• Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force.  Disconnect the batteries and label all controls to warn that the Machine is being serviced. Block the machine and all equipment which should be raised.

G.B 27/02/25