Case 590 Super L Series 2 Loader Backhoe Parts Catalog Manual 7-3362 – PDF DOWNLOAD

Description

Case 590 Super L Series 2 Loader Backhoe Parts Catalog Manual 7-3362 – PDF DOWNLOAD

DESCRIPTION:

Case 590 Super L Series 2 Loader Backhoe Parts Catalog Manual 7-3362 – PDF DOWNLOAD

TABLE OF CONTENTS:

Case 590 Super L Series 2 Loader Backhoe Parts Catalog Manual 7-3362 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL 3
ELECTRICAL 4
STEERING  5
POWER TRAIN 6
BRAKES 7
HYDRAULICS 8
CHASSIS AND MOUNTED EQUIPMENT 9
NUMERICAL INDEX 10

A B
Accumulator, Ride Control 8-123 Backhoe-Cont
Air Cleaner 2-9 Dipper 9-53
Air Cleaner Mounting 2-7 Extendable Dipper 9-57
Air Conditioner Frost Point Assembly 9-71
Blower 9-135 Hydraulics (See Hydraulic Systems)
Compressor and Mounting 9-143 Stabilizers 9-43
Condenser 9-141 Swing Tower 9-45
Controls 9-123 Valves (See Valves)
Drain Lines 9-135 Baffle Plates – front covers 9-83 – 9-87
Evaporator Core 9-139 Battery 4-13,4-15,4-49
Filter- air 9-133 Battery Box 9-77
Receiver-Drier 9-141 Beacon – rotating 4-43
Ventilation Ducts 9-135 Bearings – front wheel 5-17
Alarm – backup 4-41 Belts – fan, alternator, and
Alarm – warning, engine and brake 4-19 compressor 2-3,4-9,9-143
Alternator and Mounting 4-7,4-9 Belts – seat 9-101
Anti rollback – loader 9-11 Boom Latch 9-51
Auxiliary Hydraulics Boom Lock 8-57,8-59
Backhoe 4-47,8-51 – 8-55,9-41 Boots
Hand Held 4-21,8-41 – 8-49 Accelerator Pedal 3-9
Axle – Front – four wheel drive Backhoe Levers 9-23
Differential 6-15 Boom Latch Lever 9-51
Drive Shaft 6-19 Brake Master Cylinder 7-11
Housing 6-5 Lamp Socket, instrument
Mounting 6-3 cluster 4-27
Planetary 6-13 Loader Lever 4-21,9-3,9-5,9-7
Ring and Pinion 6-17 Transmission Gear Shift Lever 6-29
Shafts 6-11 Transmission Shifter Mechanism 6-43,6-71
Steering Cylinder 6-9 Transmission Shuttle Shift Lever – FNR 4-17
Swivel Housing 6-7 Box – battery and tool 9-77,9-79
Axle – Front – two wheel drive 5-15 Brake – rear axle 7-3,7-5
Axle – Rear Drive Brake – parking, lever 7-13
Differential 6-163,6-165 Brake Alarm – parking 4-19
Differential Brake 7-3 Brake Master Cylinder
Differential Lock 6-157,6-159,6-169,6-171 Assembly 7-11
Drive Shaft 6-175 Hydraulic Circuit 7-9
Housing 6-161 Mounting 7-7
Mounting 6-155 Brake Pedals 7-7
Parking Brake 7-5 Buckets – backhoe 9-61 – 9-69
Planetary 6-173 Buckets – loader 9-15,9-17
Ring and Pinion Gear Set 6-167
C
B Cab
Backhoe Air Conditioner 9-133 – 9-143
Boom 9-47 Air Filter 9-133
Boom Latch 9-51 Blower Housing 9-135
Boom Lock 8-57,8-59 Condenser – air conditioning 9-141
Buckets 9-61 – 9-69 Covers – interior 9-113
Controls (See Controls) Doors and Windows 9-115 – 9-121
Control Tower and Covers 9-23,9-25 Drain Lines – air conditioning 9-135
Coupler – bucket 9-53 – 9-57 Electrical and Lighting 4-31,9-123
Evaporator Core 9-139
Bur 7-3362 Issued September, 1999
1-6 590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
C
Cab-Cont
Frame 9-113
Glass 9-111
Headliner, Louvers, and Dome Lamp 9-131
Heater 9-135,9-137
Insulation 9-113
Panel – cab control 9-123
Receiver-Drier – A/C 9-141
Ventilation Ducts 9-135
Windshield Washers 9-125
Windshield Wipers 9-127,9-129
Cables – battery 4-13,4-15
Canopy- ROPS 9-145
Chaff Screen 9-91
Chassis – tractor 9-75,9-75B
Cluster – instrument 4-27
Clutch Cutout 4-11,4-21
Coat Hook 9-113,9-145
Cold Start – dual battery 4-15
Cold Start System – ether 2-13
Column – steering 5-9
Controls
Antirollback – loader 9-11
Backhoe
Excavator Control Pattern 9-37
Foot Swing 9-27 – 9-31
Hand Swing 9-33 ,9-35,9-39
Backhoe Auxiliary 9-41
Boom Latch 9-51
Boom Lock 8-57,8-59
Brake 7-7,7-13
Clutch Cutout 4-11,4-21
Differential Lock – rear axle 6-157,6-159,
6-169,6-171
Extendable Dipper 9-31,9-39
Hand Held Auxiliary 8-49
Loader
Bucket 9-3
Clam 9-5,9-7
Lift 9-3
Self-Leveling 9-9
Parking Brake 7-13
Powershift 4-17B
Return-to-Dig – loader 9-11
Ride Control 8-61 ,8-63
Self-Leveling – loader 9-9
Steering 5-3
Throttle 3-7,3-9
Transmission Gear Shift 6-29
Transmission Shifter Mechanism 6-43,6-71
Transmission Shuttle Shift (F/N/R) 4-17
Bur 7-3362
C
Control Tower and Covers – backhoe 9-23,9-25
Cooler – fuel 3-5
Cooler – hydraulic oil 6-21 – 6-27,8-9
Cooling Systems
Engine 2-3
Engine Oil 2-29
Hydraulic Oil 8-9
Transmission 6-21 – 6-27
Counterweight – front 9-73
Coupler – backhoe bucket 9-53 – 9-59
Coupler – quick, loader hydraulic tool 9-21,9-21 B
Couplings – auxiliary hydraulics,
hand held 8-45,8-47
Couplings – hydraulic line disconnect 8-3
Couplings – hydraulic pump to engine 8-3
Covers
Anti-Vandalism
Instrument Panel – front 4-23
Instrument Panel – side 4-25
Auxiliary Hydraulic Control 9-23
Backhoe Control Tower 9-23
Baffle Plates – front 9-85,9-87
Battery Box 9-77
Cab lnterior 9-113
Chassis Upright 9-91
Cylinder Head 2-33
Fender – plastic/velcro 9-95,9-97
Front Gear 2-19
Instrument Panel 4-23,4-25
Loader Control 4-25
Loader Lift Frame Tubing 3-3,9-77
Pump Guard – front 9-83
Rear Closure Panel – canopy 9-95
ROPS Canopy Post 9-145
Steering Column 4-23
Cylinder – brake master 7-11
Cylinders – hydraulic
Boom – backhoe 8-137
Bucket – backhoe 8-141
Bucket – loader 8-129
Clam – loader 8-131
Dipper – backhoe 8-139
Dipper Extension – backhoe 8-143
Lift – loader 8-127
Stabilizer- backhoe 8-133
Steering – 2WD 5-13
Steering – 4WD 6-9
Swing – backhoe 8-135
D
Decals 9-151 – 9-155
Issued September, 1999
590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
1-7
D
Differential and Differential Lock –
rear axle 6-157,6-159,6-163,6-165,6-169, 171
Differential – front axle 6-15
Dipper 9-53,9-55
Dipper – extendable 9-57,9-59
Dipsticks
Oil Level – engine 2-41
Transmission 6-29,6-33
Dome Lamp 9-131
Drive Shaft 6-19,6-175
Drive Shaft Guards 6-3
E
Electrical Circuits and Components
Alternator 4-7
Backhoe Auxiliary Hydraulics 4-47
Backup Alarm 4-41
Battery 4-13,4-15
Blower – cab 9-135
Boom Lock 8-57,8-59
Cold Start System 2-13,4-15
Compressor – air conditioner 9-143
Control Panel – cab 9-123
Coupler – quick, loader hydraulic
tool 8-65,8-67
Hand Held Auxiliary Hydraulics 4-21
Harness – engine 4-11
Harness – front console 4-17
Harness – lamp, cab 4-31
Harness – lamp, canopy 4-29
Harness – side console 4-19,4-21
Horn 4-41
Instrument Cluster 4-27
Lamp – cab 4-35,4-39
Lamp – ROPS canopy 4-33,4-37
Outlet – power plug 4-21
Powershift Transmission 4-17B
Radio Ready Package 4-45
Return-to-Dig 9-11
Ride Control 8-61,8-63
Rotating Beacon 4-43
Starter 4-3,4-5
Washer – windshield 9-125
Wipers 9-127 ,9-129
Engine and Fuel Injection Components
Aneroid 3-15
Camshaft 2-37
Crankshaft 2-43
Cylinder Block/Block Heater 2-39,2-41
Cylinder Head and Cover/Thermostat 2-33
Flywheel and Housing 2-45
Fuel Filter 3-11
Bur 7-3362
E
Engine and Fuel Injection Components-Cont
Fuel Injection Nozzle 3-19
Fuel Injection Pump and Drive 3-17
Fuel Injection System 3-13
Gasket Kits 2-49,2-51
Gear Cover 2-19
Heater – engine oil 2-41
Manifolds 2-21
Oil Filter and Cooler 2-29
Oil Pump and Pan 2-31
Pistons/Connecting Rods 2-47
Pump – transfer, fuel 3-11
Turbocharger Assembly 2-25
Turbocharger System 2-23
Valve Mechanism 2-35
Wastegate Actuator 2-27
Wastegate System 3-15
Water Pump Systems 2-17
Engine Mounting 2-15
Equipment Pump
Assembly 8-71
Mounting 8-3
Exhaust/Intake Manifolds 2-21
Exhaust System and Muffler 2-11
F
Fans
Alternator 4-7
Engine Cooling 2-3
Fenders – cab 9-97
Fenders – ROPS canopy, rear 9-95
Filters
Air – engine 2-9
Cab Air 9-133
Engine Oil 2-29
Fuel 3-11
Fuel – In-line 3-3
Hydraulic Oil 8-125
Precleaner 2-9
Transmission Oil 6-35,6-63,6-89
Floor Plates and Mats 9-93
Frame
Backhoe (See Backhoe)
Cab 9-113
Canopy 9-145
Coupler – quick tool 9-21
Doors – cab 9-115 – 9-119
Loader 9-11
Tractor (chassis) 9-75,9-75B
Frost Point Assembly 9-71
Fuel Cooler 3-5
Fuel Filter 3-11
Issued September, 1999
1-8 590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
F
Fuel Injection Nozzle 3-19
Fuel Injection Pump 3-17
Fuel Injection System 3-13
Fuel Reservoir Lines 3-3
Fuses
Auxiliary Hydraulics, Backhoe 4-47
Auxiliary Hydraulics, Hand Held 4-21,8-43
Boom Lock 8-57
Coupler – quick, loader hydraulic tool 8-67
Instruments and Equipment 4-19
Ride Control 8-61
Seat – deluxe air suspension 9-109D
G
Gaskets – engine 2-49,2-51
Gauges
Cylinder Head Bolt Length – engine
gaskets 2-49
Instrument Panel Cluster 4-27
Oil Level – sight 9-77
Grille – chaff screen 9-91
Grille Unit 9-91
Guards
Baffle Plates 9-85,9-87
Drive Shaft 6-3
Loader Crossover Tube 8-15
Loader Self-Leveling Cable 9-9
Mud 9-99
Pump 9-83
Valve – loader control 9-19
H
Harness – electrical
Adapter – cab 4-19
Adapter – engine 4-19
Auxiliary Hydraulics – Backhoe 4-47
Auxiliary Hydraulics – Hand Held 4-21
Backup Alarm 4-41
Blower Jumper 9-135
Boom Lock 8-57
Cab 4-31,9-123
Canopy 4-29
Chassis Options 4-19,4-47,8-63,8-67
Coupler – quick, loader hydraulic tool 8-67
Engine 4-11
Front Console 4-17
Horn 4-41
Optional Equipment 4-19
Radio 4-45
Ride Control 8-63
Seat 9-103
Side Console 4-19,4-21
Bur 7-3362
H
Harness – electrical-Cont
Side Console Options 4-19,4-47,8-63,8-67
Transmission Lever –
clutch cutout 4-11
Headliner – cab 9-131
Heater – cab 9-135,9-137
Heater – engine block 2-41
Heater – engine oil 2-31
Hood and Latch Release 9-91
Hook, Coat 9-113,9-145
Horn – electric 4-41
Hub – front wheel 5-17
Hydraulic Systems
Auxiliary
Backhoe 8-51 – 8-55
Hand Held 8-41 – 8-49
Backhoe Boom 8-25
Backhoe Bucket 8-29 – 8-35
Backhoe Dipper 8-27
Backhoe Dipper Extension 8-37
Backhoe Stabilizer 8-21
Backhoe Swing 8-23
Boom Lock 8-57,8-59
Brake Master Cylinder 7-9
Coupler – quick, loader hydraulic
tool 8-65 – 8-69
Differential Lock, rear axle 6-157,6-159,6-169
Equipment Primary
Oil Cooler Lines and Filter 8-9
Pump and Loader Valve to
Backhoe Valve 8-7
Reservoir to Loader Valve
and Loader Valve to Filter 8-3,8-5
Return Lines 8-9
Loader Bucket 8-13,8-15
Loader Clam 8-17,8-19
Loader Lift 8-11
Loader Valve to Backhoe Valve –
without auxiliary hydraulics,
with or without extendahoe 8-39
Ride Control 8-61 ,8-63
Steering 5-5,5-7
Injection Nozzle – fuel 3-19
Injection Pump – fuel 3-17
Injection System – fuel 3-13
Injector Nozzle – ether 2-13
Instrument Cluster 4-27
Instrument Panels and Covers 4-23,4-25
Intake/Exhaust Manifolds 2-21
Issued September, 1999
590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
1-9
K
Kits
Axle, Kingpin – two-wheel drive front 5-15
Backhoe Control – excavator control
pattern 9-37
Boom Lock 8-57,8-59
Boom Lock Solenoid Valve 8-121
Brake Discs – rear axle 7-3
Brake Master Cylinder 7-11
Brake Self-Adjuster – Rear Drive Axle 7-3
Cylinders (See Cylinder – Hydraulic)
Equipment Pump 8-71
Filter, Oil- hydraulic 8-125
Harness – non-air conditioned to
air conditioned 4-19
Mirror- rearview 9-147
Radio Ready Package 4-25,4-45,9-131
Seat (See Seat – Operators)
Steering Control Valve – low torque 5-11
Steering Cylinder – front drive axle 6-9
Steering Cylinder – two wheel drive axle 5-13
Transmission
Oil Pump Piston Valve 6-41,6-69,6-97,6-129
Synchronizer 6-43,6-45,6-49,6-51
Universal Joint – drive shaft 6-19,6-175
Valve (See Valves)
Wheel Bearing, front axle 5-17
L
Lamp- dome, cab 9-131
Lamps – tractor 4-33 – 4-39
Latch Release – hood 9-91
Levers – control (See Controls)
Loader
Antirollback 9-11
Bucket and Cylinder Links 9-13
Buckets 9-15,9-17
Controls (see Controls)
Hydraulics (See Hydraulic Systems)
Lift Frame 9-11
Return-to-Dig 9-11
Self-Leveling 9-9
Support Strut 9-11
Tool Quick Coupler 9-21,9-21 B
Valve Guard 9-19
Valves (See Valves)
Louvers – cab 9-131
M
Manifold – intake/exhaust 2-21
Master Cylinder – brake and mounting 7-7,7-11
Mats and Floor Plates 9-93
Mirror – rear view 9-111,9-145,9-147
Bur 7-3362
M
Motor – wiper 9-127,9-129
Mud Guard 9-99
Muffler – engine exhaust 2-11
N
Nozzle – ether injection, cold start 2-13
Nozzle – fuel injection 3-19
Nozzle – windshield washers 9-125
0
Oil Cooler – engine 2-29
Oil Cooler – hydraulic 6-21 – 6-27,8-9
Oil Filter – engine 2-29
Oil Filter – hydraulic 8-125
Oil Pump and Pan 2-31
Outlet – power plug 4-21
p
Pads – stabilizers 9-43
Pan – oil 2-31
Panel – cab control 9-123
Panel – closure, rear – canopy 9-95
Panel – engine side 9-89
Panel – instrument, front and
side 4-23,4-25
Parking Brake 7-13
Parking Brake – rear axle 7-5
Pedals
Accelerator 3-9
Brake 7-7
Extendahoe Control 9-31
Swing 9-29
Plate – pump guard 9-83
Plates – baffle, front covers 9-85,9-87
Plates – floor and mats 9-93
Plug – power outlet 4-21
Powershift Transmission
Axle – front 6-5 – 6-17
Axle – rear 6-155 – 6-173
Cooling 6-23,6-27
Electrical Circuit 4-17B
Mounting 6-33
Transmission 6-89 – 6-151
Precleaner 2-9
Pulley
Alternator 4-7
Compressor Drive 9-143
Crankshaft 2-43
Fan and Water Pump 2-17
Pump
Engine Oil 2-31
Fuel Injection 3-17
Issued September, 1999
1-10 590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
p s
Pump-Cont Starter and Mounting 4-3,4-5,4-9
Fuel Transfer 3-11 Steering – two wheel drive
Hydraulic Equipment 8-71 Column 5-9
Transmission Oil 6-41,6-69,6-97,6-129 Control Valve 5-11
Water 2-17 Cylinder 5-13
Windshield Washer 9-125 Hydraulic Circuit 5-5,5-7
Pump Guard 9-83 Wheel 5-3
Steps 3-3,9-77
R Stereo – radio 4-45
Radiator – engine 2-5 Sunvisor 9-113,9-145
Radiator Shroud 9-81 Support Strut – loader lift frame 9-11
Radio Ready Package 4-25,4-45,9-131 Switches
Reflector – red 9-151 Air Cleaner Restriction 2-9,4-11
Relays 4-19 Air Conditioning Control 9-123,9-139
Reservoir Auxiliary Hydraulics – Backhoe 4-47
Brake Master Cylinder 7-9 Auxiliary Hydraulics – Hand Held 4-21,8-43
Coolant Recovery Bottle 2-3 Blower 9-123
Fuel 3-3 Boom Lock 8-57
Hydraulic Oil 9-77 Brake Lamps 4-17,7-7
Radiator 2-5 Clutch Cutout – gear shift
Windshield Washer 9-125 lever handle 4-11
Reservoir Lines – fuel 3-3 Cold Start 2-13
Return-to-Dig 9-11 Coupler – quick, loader hydraulic tool 8-67
Ride Control 8-61 ,8-63 Declutch and Differential Lock 4-21
Roll Over Protective Differential Lock 4-21
Structure 9-113,9-145 Dome Lamp 4-17
Rotating Beacon 4-43 Four Wheel Drive 4-21
High Pressure Cutout – air
s conditioner 9-141
Screen – Chaff 9-91 Horn 4-17
Seat – operators 9-101 – 9-109F Key and Starter 4-21
Self-Leveling Control 9-9 Lamps – driving, work and flood 4-21
Sender Lamps – hazard, flasher 4-17
Air Filter Restriction 2-9 Low Pressure – air conditioner 9-139
Transmission Temperature 4-11 Oil Pressure 4-11
Water Coolant Temperature – Parking Brake 7-5
engine 4-11 Return-To-Dig 4-11,9-11
Sensor – fuel level 3-3 Ride Control 8-63
Shift Lever – FNR – transmission 4-17 Rotating Beacon 4-25,4-43
Shifter Mechanism – transmission 6-43,6-71 Seat – operators, limit 9-101
Shroud – radiator 9-81 Temperature – engine coolant 4-11
Side Panels – engine 9-89 Temperature Oil – rear axle 6-161
Slow Moving Vehicle Emblem 9-149 Transmission Control Solenoid 4-11
Solenoids Transmission Shuttle Shift (FN R) 4-17
Boom Lock 8-121 Turn Signal 4-17
Coupler – quick, loader hydraulic tool 8-65 Windshield Washer 9-125
Four-Wheel Drive, transmission 6-61 ,87, 123 Windshield Wiper 9-127,9-129
Fuel Injection Pump 3-17
Ride Control 8-61 T
Speakers – radio and tape player 4-45 Tachometer – electric 4-27
Spindles – front axle 5-15 Tank – fuel 3-3
Stabilizers 9-43 Tank – hydraulic oil 9-77
Bur 7-3362 Issued September, 1999
590 Super L Series 2 Loader Backhoe
ALPHABETICAL INDEX
1-11
T
Teeth – buckets 9-61 – 9-69
Thermostat – engine 2-33
Throttle – engine 3-7,3-9
Tires and Wheels 5-19,6-153
Tool Box 9-79
Tool Coupler – quick disconnect 9-21,9-21 B
Tool Tray 4-25
Tower – backhoe control and covers 9-23,9-25
Tower – swing 9-45
Transmission – With Powershift
Clutch and Pinions
Forward Drive 6-99,6-101,6-131,6-133
Output Shaft 6-111,6-143
Pump Drive 6-107,6-139
Reverse Drive 6-103,6-105,6-135,6-137
Second Gear 6-109,6-141
Cooling System 6-23,6-27
Filter – Oil 6-89,6-121
Housing 6-89 – 6-93, 6-121 – 6-125
Mounting 6-33
Plate – Drive 6-119,6-151
Pump – Oil 6-97,6-129
Torque Converter 6-95,6-127
Valve – Control and Mounting 6-113,6-145
Transmission – Without Powershift
Cooling System 6-21,6-25
Dipstick 6-29
Filter – oil 6-35,6-63
Housing 6-37,6-39,6-65,6-67
Idler and Primary Shaft 6-47,6-73
Input Shaft 6-49,6-75
Mounting 6-29,6-31
Output Shaft 6-55,6-81
Pump – oil 6-41 ,6-69
Secondary Shaft 6-51,6-53,6-77,6-79
Shift Lever 6-29
Shifter Mechanism 6-43,6-45,6-71
Valve – control 6-57,6-83
Valve – solenoid 6-61,6-87
Turbocharger and System 2-23,2-25
Turn Signal Switch 4-17
V
Valve Mechanism – engine 2-35
Valves
Auxiliary – Backhoe 8-119D
Auxiliary – Hand Held 8-117,8-119,8-119B
Backhoe Control
Assembly – with extendable dipper,
with auxiliary hydraulics 8-95,8-95B
Assembly – with extendable dipper,
without auxiliary hydraulics 8-93,8-93B
Bur 7-3362
V
Valves-Cont
Backhoe Control-Cont
Assembly – without extendable dipper,
with auxiliary hydraulics 8-91,8-91 B
Assembly – without extendable dipper,
without auxiliary hydraulics 8-89,8-89B
Mounting 8-21
Sections
Auxiliary Option 8-115
Boom 8-105,8-107
Bucket 8-99
Dipper 8-101
Dipper Extension 8-113
lnleVOutlet 8-97,8-97B
Stabilizer 8-103
Swing 8-109,8-111
Loader Control
Assembly- three spool 8-75,8-75B
Assembly- two spool 8-73,8-73B
Circuit Relief – bucket section 8-87
Guard – loader valve 9-19
Mounting 9-3
Sections
Bucket 8-79,8-79B
Clam 8-85,8-85B
Inlet 8-77
Lift 8-81,8-81 B
Outlet 8-83
Solenoid Valves
Auxiliary Hydraulics – hand held 8-41
Boom Lock 8-121
Coupler – quick, loader tool 8-65
Differential Lock, rear axle 6-157, 159, 169
Four-Wheel Drive, transmission 6-61,87, 123
Ride Control 8-61
Steering Control 5-11
Transmission Control 6-57,6-83,6-113,6-145
Valve Stem – wheel 5-19,6-153
Vents – louvers, cab 9-135
Visor – sun 9-113,9-145
w
Washer – Windshield 9-125
Wheel – steering 5-3
Wheels and Tires 5-19,6-153
Wiper – cab window 9-127,9-129

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