Case 590 Turbo Loader Backhoe Parts Catalog Manual 8-6962 – PDF DOWNLOAD

Description

Case 590 Turbo Loader Backhoe Parts Catalog Manual 8-6962 – PDF DOWNLOAD

DESCRIPTION:

Case 590 Turbo Loader Backhoe Parts Catalog Manual 8-6962 – PDF DOWNLOAD

GENERAL INFORMATION
Indexes
Section 1 of this catalog contains a SN and PI N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hases and tubes (and other system components in some catalogs) An alphabetical index siso appears at the beginning of each section Section 10 is the Numerical lndex which lists ali part numbers in alpha/numeric arder with their page location and reference number.
lllustration and Text
The arrangement of this parts catalog is for easy identification of parts Ali parts are iliustrated in “exploded views” in proper relation to each other. Reference numbers used in the iliustrations reter to those on the text pages. The text pages list reference number, part number, part description ahd the quantity required.

TABLE OF CONTENTS:

Case 590 Turbo Loader Backhoe Parts Catalog Manual 8-6962 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL 3
ELECTRICAL 4
TRACK/STEER. 5
POWER TRAIN 6
BRAKES 7
HYDRAULICS 8
CHASSIS/MTD.EQUIP
NUMERICAL INDEX 10

A B
Air Cleaner ……………………………………………….. 2-7 Box – battery …………………………………………… 4-19
Air Cleaner Mounting ………………………………… 2-5 Box – loader valve …………………………………… 9-79
Air Conditioner Box – operators tool.. ………………………………. 4-19
Blower ………………………………………………. 9-129 Brake – differential, transaxle ……………………… 7-3
Compressor ………………………………………… 4-11 Brake – parking ………………………………………. 7 -13
Compressor Mounting ………………………….. 4-15 Brake – parking, transaxle ………………………….. 7-5
Condenser ………………………………………… 9-137 Brake Master Cylinder ……………………………… 7-11
Controls …………………………………… 9-135 ,9-137 Brake Pedals ……………………………………………. 7-7
Evaporator Core ………………………………… 9-135 Buckets – backhoe ………………………… 9-53 – 9-65
Filter – air ………………………………………….. 9-127 Buckets – loader ………………………………. 9-17,9-19
Receiver-Drier ……………………………………. 9-137
Alarm – backup …………………………….. 4-49,4-49B C
Alarm – warning ………………………………………. 4-51 Cab
Alternator – electrical ……………………………. 4-7,4-9 Air Conditioner ……………………….. 9-135 – 9-139
Alternator Mounting …………………………………. 4-13 Air Filter …………………………………………….. 9-127
Antirollback – loader ………………………………….. 9-9 Blower ………………………………………………. 9-129
Armrests – seat. …………………………………….. 9-1 03 Consoles – control ……………………………… 9-1 09
Attachment Kit – hand held Covers – interior …………………………………. 9-1 07
tools ……………………………………….. 8-55B,8-55D Doors and Windows/
Auxiliary Fuel Reservoir ……………………………… 3-5 Glass ………………………… 9-105,9-111 – 9-115
Axle Electrical and Lighting …………………………. 4-37,
Front – four wheel drive ………………. 6-35 – 6-47 ………….. 4-37B,4-41,4-41 B,4-45,9-119,9-125
Front – two wheel drive …………………………. 5-17 Frame and Roof Cap …………………………. 9-107
Rear – four wheel drive …………………………. 6-65 Headliner, Louvers, and Dome Lamps …. 9-125
Axle Mounting – front four wheel drive ……….. 6-31 Heater ……………………………………… 9-131,9-133
Mounting Parts ………………………………….. 9-105
B Panel – cab control …………………………….. 9-119
Backhoe Windshield Wipers …………………….. 9-121,9-123
Boom …………………………………………………. 9-39 Cables – battery ……………………………….. 4-19,4-23
Boom Latch ………………………………………… 9-43 Camshaft – engine ………………………………….. 2-37
Bucket Links – attachments …………………… 9-47 Canopy – ROPS …………………………………….. 9-141
Buckets …………………………………….. 9-53 – 9-65 Chassis – tractor ……………………………………… 9-69
Controls (See Controls) Cluster – instrument… ………………………………. 4-33
Control Tower ……………………………………… 9-21 Clutch – power shuttle ………………………. 6-13,6-15
Dipper …………………………………………. 9-45,9-47 Clutch Cutout …………………………………………. 4-27
Extendable Dipper ………………………… 9-49,9-51 Cold Start System ……………………………. 2-11 ,4-23
Frost Point ………………………………………….. 9-47 Column – steering …………………………………….. 5-9
Hydraulics (See Hydraulic Systems) Compressor – air conditioner ……………………. 4-11
Stabilizers …………………………………………… 9-35 Compressor Mounting …………………………….. 4-15
Swing Tower ……………………………………….. 9-37 Concrete Breaker Fork …………………………… 9-65B
Backup Alarm ……………………………….. 4-49,4-49B Controls
Baffle Plates …………………………………………… 9-71 Antirollback – loader ………………………………. 9-9
Battery ……………………………………………. 4-19,4-23 Backhoe ……………………………………. 9-23 – 9-31
Beacon – rotating ……………………………………. 4-55 Boom Latch ………………………………………… 9-43
Bearings – front wheel. …………………………….. 5-19 Brake …………………………………………….. 7-7,7-13
Belts – fan, alternator, and Clutch Cutout ………………………………………. 4-27
compressor ……………………………………. 2-3,4-15 Engine Speed – throttle …………………….. 3-7,3-9
Belts – seat ……………………………………… 9-87,9-89 Extendable Dipper …… : ………………….. 9-27,9-31
Block – cylinder …………………………….. 2-39 – 2-45 Front Drive Axle – 4WD ……………….. 6-29,6-29B
Blower – air conditioner ………………………….. 9-129 Loader – lift, bucket, and clam ………… 9-3 – 9-7
Boom Latch ……………………………………………. 9-43 Return-to-Dig – loader ………………………….. 9-11
Boom Lock ……………………………………… 8-53,8-55 Shuttle ………………………………………………… 6-21
Bur 8-6962 Issued May, 1994 Printed in U.S.A.
1-6 590 turbo Construction King Loader Backhoe
ALPHABETICAL INDEX
C
Controls-Cont.
Steering ………………………………………… 5-3 – 5-9
Swing Sequence Valve – backhoe …………. 9-33
Transaxle Shift ……………………………… 6-27,6-53
Control Tower – backhoe …………………………. 9-21
Converter – torque …………………………………… 6-11
Converter Mounting – torque ………………………. 6-9
Cooling Systems
Engine ………………………………………………….. 2-3
Engine Oil …………………………………………… 2-27
Hydraulic Oil ………………………………….. 8-9,8-11
Transaxle Shuttle ……………………………… 6-5,6-7
Core – evaporator, air conditioner …………… 9-135
Counterweights – front ……………………………… 9-67
Coupler – backhoe bucket …………. 9-45,9-47,9-51
Couplings – hydraulic pump to engine ………… 8-3
Covers
Anti-Vandalism
Instrument Panel – front …………………….. 4-29
Instrument Panel – side …………….. 4-31,9-109
Backhoe Control Tower ………………………… 9-21
Baffle Plates ………………………………………… 9-71
Battery Box …………………………………………. 4-19
Cab ………………………………………………….. 9-107
Cylinder Head ……………………………………… 2-31
Front Gear ………………………………………….. 2-19
Fuse Box …………………………………………… 9-109
Instrument Panel …………………………… 4-29,4-31
Loader Valve ……………………………………….. 9-79
Rear Closure Panel ……………………………… 9-85
Steering Column …………………………….. 4-29,5-9
Tool Box ……………………………………………… 4-19
Upright ……………………………………………….. 9-n
Crankshaft ……………………………………………… 2-47
Cylinder – brake master …………………………… 7-11
Cylinder Block ………………………………. 2-39 – 2-45
Cylinder Head ………………………………. 2-31 – 2-35
Cylinders – hydraulic
Boom – backhoe ……………………….. 8-115,8-117
Bucket – backhoe ……………………… 8-123,8-125
Bucket – loader ………………………. 8-105,8-105B
Clam – loader …………………………………….. 8-107
Dipper – backhoe ……………………… 8-119,8-121
Dipper Extension – backhoe ………………… 8-127
Lift – loader ………………………….. 8-1 01 – 8-1 038
Stabilizer – backhoe ………………… 8-109,8-109B
Steering – 2V’/D ……………………………………. 5-15
Steering – 4WD ……………………………………. 6-39
Swing – backhoe ………………………. 8-111,8-113
D
Decals ……………………………………… 9-147- 9-153
D
Defroster …………………………………… 9-129 – 9-133
Differential and Differential Lock – rear
axle ………………………………………….. 6-59 – 6-63
Differential – front axle ……………………………… 6-45
Differential Lock ………………………………………. 6-25
Dipper …………………………………………….. 9-45,9-47
Dipper – extendable ………….•…………….. 9-49,9-51
Dipsticks
Oil Level – engine …………………………. 2-41,2-45
Transaxle ……………………………………………. 6-49
Dome Lamp – cab …………………………………. 9-125
Drive Shaft – 4WD front axle …………………….. 6-33
Drive Shaft – power shuttle to transaxle …….. 6-23
E
Electrical Circuits and Components
Alternator …………………………………….•…. 4-7,4-9
Backup Alarm ……………………………………… 4-49
Battery …………………………………………. 4-19 ,4-23
Blower – cab …………………… · ………………… 9-129
Boom Lock ………………………………….. 8-53,8-55
Cold Start System ………………………… 2-11,4-23
Compressor – air conditioner ………………… 4-11
Control Panel – cab ……………………………. 9-119
Harness – engine ……………………….. 4-17,4-17B
Harness – front console ………………………… 4-25
Harness – lamp, cab ………………….. 4-37,4-37B
Harness – lamp, canopy ……………………….. 4-35
Harness – side console ………………………… 4-27
Horn …………………………………………………… 4-47
Instrument Cluster ……………………………….. 4-33
Lamp – cab ………………………… 4-41,4-41B,4-45
Lamp – ROPS canopy …………………… 4-39,4-43
Return-to-Dig ………………………………………. 9-11
Rotating Beacon …………………………… 4-53,4-55
Starter …………………………………………….. 4-3,4-5
Warning Alarm …………………………………….. 4-51
Wipers ……………………………………… 9-121,9-123
Engine and Fuel Injection Components
Camshaft ……………………………………………. 2-37
Crankshaft ………………………………………….. 2-47
Cylinder Block/Block Heater ………… 2-39 – 2-45
Cylinder Head Cover/Thermostat. ………….• 2-31
Flexplate and Housing ………………….•…….. 2-49
Fuel Filter ……………………………………………. 3-13
Fuel Injection Nozzle …………………….. 3-17,3-19
Fuel Injection Pump and Drive ………………. 3-15
Fuel Injection System …………………………… 3-11
Gasket Kits …………………………………………. 2-53
Gear Cover …………………………………………. 2-19
Manifolds ……………………………………………. 2-21
Oil Filter and Cooler …………………………….. 2-27
Bur 8-6962 Issued May, 1994 Printed in U.S.A.
590 turbo Construction King Loader Backhoe
ALPHABETICAL INDEX
1-7
E H
Engine and Fuel Injection Components-Cont. Harness – electrical-Cont.
Oil Pump and Pan ……………………………….. 2-29 Cab …………………………………. 4-37,4-37B,9-119
Pistons/Connecting Rods ……………………… 2-51 Canopy ………………………………………………. 4-35
Turbocharger Assembly ……………………….. 2-25 Engine ………………………………………. 4-17,4-17B
Turbocharger System …………………………… 2-23 Front Console ……………………………………… 4-25
Valve Mechanism …………………………. 2-33,2-35 Return-to-Dig ………………………………………. 9-11
Water Pump Systems …………………………… 2-17 Side Console ………………………………………. 4-27
Engine Mounting …………………………………….. 2-15 Head – cylinder and cover ……………… 2-31 – 2-35
Evaporator – core, air conditioner ……………. 9-135 Headliner – cab …………………………………….. 9-125
ExhausVlntake Manifolds …………………………. 2-21 Heater – block …………………………………. 2-41,2-45
Exhaust System and Muffler …………………….. 2-13 Heater – cab ………………………………… 9-131,9-133
Extendable Dipper ……………………………. 9-49,9-51 Hood – tractor ……………………………… 9-73 – 9-75B
Hood Latch Release ……………………………….. 9-77
F Horn – electric …………………………………………. 4-47
Fans – cab blower …………………………………. 9-129 Hydraulic Systems
Fans – engine cooling ……………………………….. 2-3 Attachments – optional rear …………. 8-47 – 8-51
Fenders – ROPS canopy, rear ………………….. 9-85 Backhoe Boom ……………………………………. 8-29
Filters Backhoe Boom Lock …………………….. 8-53,8-55
Air – engine …………………………………………… 2-7 Backhoe Bucket ………………………… 8-35 – 8-41
Cab Air ……………………………………………… 9-127 Backhoe Dipper ……………………………. 8-31,8-33
Engine Oil …………………………………………… 2-27 Backhoe Dipper Extension …………….. 8-43,8-45
Fuel ……………………………………………………. 3-13 Backhoe Stabilizer ……………………………….. 8-23
Fuel – in-line ………………………………………….. 3-3 Backhoe Swing …………………………….. 8-25,8-27
Hydraulic Oil ……………………………………….. 8-99 Brake Master Cylinder ……………………………. 7-9
Flexplate – torque converter ……………………… 2-49 Equipment Primary
Floor Plates and Mats ……………………. 9-83,9-83B Oil Cooler Lines ………………………….. 8-9,8-11
Fork – concrete breaker …………………………. 9-65B Pump to Backhoe ………………………………. 8-7
Frame Reservoir to Loader Valve ……………… 8-3,8-5
Backhoe (chassis) ……………………………….. 9-69 Return Lines ……………………………….. 8-9,8-11
Cab ………………………………………………….. 9-107 Loader Bucket ……………………………… 8-15,8-17
Canopy …………………………………………….. 9-141 Loader Clam ………………………. 8-19,8-19B,8-21
Doors – cab ……………………………… 9-111,9-115 Loader Lift …………………………………. 8-13,8-13B
Loader ………………………………………………… 9-13 Transaxle Shuttle ……………………………… 6-5,6-7
Operator Compartment ………………………… 9-81 Steering …………………………………………… 5-5,5-7
Tractor (chassis) ………………………………….. 9-69
Frost Point – backhoe ……………………………… 9-47
Fuel Filter ……………………………………………….. 3-13 Injection Nozzle – fuel ……………………….. 3-17,3-19
Fuel Injection Nozzle ………………………… 3-17,3-19 Injection Pump – fuel… …………………………….. 3-15
Fuel Injection Pump ………………………………… 3-15 Injection System – fuel… …………………………… 3-11
Fuel Injection System ………………………………. 3-11 Injector Nozzle – ether ……………………………… 2-11
Fuel Level Sender …………………………………….. 3-3 Instrument Cluster …………………………………… 4-33
Fuel Reservoir – auxiliary ……………………………. 3-5 Instrument Panels and Covers …………… 4-29,4-31
Fuel Reservoir Lines ………………………………….. 3-3 Intake/Exhaust Manifolds …………………………. 2-21
G K
Gaskets – engine …………………………………….. 2-53 Kits – service
Gauges – instrument panel cluster ……………. 4-33 Audible Warning Alarm …………………………. 4-51
Grille Unit ……………………………………… 9-73,9-75B Boom Lock – backhoe’.················· .. ····8-53,8-55
Guard – drive shaft ………………………………….. 6-31 Differential Lock …………………………………… 6-25
Dipper – backhoe ………………………………… 9-45
H Dipper Extension – inner member ………….. 9-49
Harness – electrical Kingpin and Spindles – 2WD front
Bur 8-6962 Issued May, 1994 Printed in U.S.A.
1-8 590 turbo Construction King Loader Backhoe
ALPHABETICAL INDEX
K
Kits – service-Cont.
axle …………………………………………………. 5-17
Steering Control Valve ………………………….. 5-11
Tool Attachment – hand held …….. 8-55B,8-55D
L
Lamp – dome, cab ………………………………… 9-125
Lamps – cab ………………………….. 4-41,4-416,4-45
Lamps – canopy ………………………………. 4-39,4-43
Latch Release – hood ………………………………. 9-n
Levers – control (See Controls)
Link – optional backhoe bucket ………………… 9-47
Loader
Buckets ……………………………………….. 9-17,9-19
Controls (see Controls)
Hydraulics (See Hydraulic Systems)
Lift Frame …………………………………….. 9-13,9-15
Louvers – cab ……………………………………….. 9-125
M
Manifold – intake/exhaust. ………………………… 2-21
Master Cylinder – brake …………………………… 7 -11
Mats and Floor Plates ……………………. 9-83,9-83B
Mirror – rear view …………………………………… 9-143
Motor – wiper ……………………………….. 9-121 ,9-123
Muffler – engine exhaust ………………………….. 2-13
N
Nozzle – ether injection, cold start …………….. 2-11
Nozzle – fuel injection ……………………….. 3-17,3-19
0
Oil Filter – engine …………………………………….. 2-27
Oil Filter – hydraulic …………………………………. 8-99
Oil Pump and Pan …………………………………… 2-29
Operator’s Compartment Frame and
Mounting …………………………………………….. 9-81
p
Pads – stabilizers …………………………………….. 9-35
Pan – oil …………………………………………………. 2-29
Panel – cab control… ……………………………… 9-119
Panel – closure, ROPS rear ………………………. 9-85
Panel – engine side and hood ………. 9-73 – 9-75B
Panel – instrument, front and
side …………………………………………….. 4-29,4-31
Parking Brake Lever ………………………………… 7-13
Parking Brake – transaxle …………………………… 7-5
Pedals
Accelerator ……………………………………………. 3-9
Brake ……………………………………………………. 7-7
Differential Lock …………………………………… 6-25
p
Pedals-Cont.
Extendahoe Control ……………………………… 9-31
Swing …………………………………………………. 9-25
Pistons and Connecting Rods ………………….. 2-51
Plates – baffle, front covers ………………………. 9-71
Plates – floor and mats ………………….. 9-83,9-83B
Power Shuttle ……………………………….. 6-13 – 6-19
Precleaner ……………………………………………….. 2-9
Pulley
Alternator ………………………………………… 4-7,4-9
Compressor Drive ……………………………….. 4-15
Crankshaft ………………………………………….. 2-47
Fan and Water Pump …………………………… 2-17
Pump
Engine Oil …………………………………………… 2-29
Fuel Injection ………………………………………. 3-15
Hydraulic Equipment ……………………………. 8-57
Torque Converter …………………………………. 6-11
Water ………………………………………………….. 2-17
R
Radiator – engine ……………………………………… 2-3
Radiator Shroud ……………………………………… 9-71
Reflector – red ………………………………………. 9-151
Reservoir – auxiliary fuel …………………………….. 3-5
Reservoir – drain plug ……………………………… 9-69
Reservoir – hydraulic oil and fuel ………………. 9-69
Reservoir Lines – fuel ………………………………… 3-3
Return-to-Dig ………………………………………….. 9-11
Roll Over Protective
Structure – cab ………………………….. 9-105,9-107
Roll Over Protective
Structure – canopy ……………………………… 9-141
Rotating Beacon ……………………………………… 4-55
s
Seat – operator’s
Adjuster – suspension …………….. 9-101,9-103K
Armrests ……………………………….. 9-103,9-103M
Mounting ………………………….. 9-87,9-89,9-103B
Standard Seat… ……………………….. 9-91,9-103D
Support – standard …………………… 9-97,9-103H
Support – suspension ……………….. 9-99,9-103K
Suspension Seat ………………. 9-93,9-95,9-103F
Sender
J:,jr Filter
Restriction ………………………… 2-5,4-17,4-17B
Fuel Level …………………………………………….. 3-3
Hydraulic Oil Filter Restriction ……………….. 8-99
Oil Pressure ………………………………. 4-17,4-17B
Transaxle Temperature ……………….. 4-17,4-17B
Water CoolantT emperature – engine 4-17,4-17B
Bur 8-6962 Issued May, 1994 Printed in U.S.A.
590 turbo Construction King Loader Backhoe
ALPHABETICAL INDEX
Shroud – radiator …………………………………….. 9-71 Transaxle Mounting …………………………………. 6-25
Shuttle – power ……………………………… 6-13 – 6-19 Transaxle Shift Lever ……………………………….. 6-27
Shuttle Control and Linkage …………………….. 6-21 Turbocharger and System ………………… 2-23,2-25
Side Panels – engine ……………………… 9-73,9-75B Turn Signals Switch ……………………………. 4-25,5-3
Slow Moving Vehicle Emblem ………………… 9-145
Spindles – front axle ………………………………… 5-17 V
Stabilizers ………………………………………………. 9-35 Valve Mechanism – engine ………………… 2-33,2-35
Starter – engine …………………………………… 4-3,4-5 Valves
Starter – mounting …………………………………… 4-13 Backhoe Control
Steering – power circutt.. ………………………. 5-5,5-7 Assembly – seven spool ……………………. 8-77
Steering Columns ……………………………………… 5-9 Assembly – six spool ………………………… 8-75
Steering Control Valve ………………….. 5-11 – 5-13B Boom Section …………………………… 8-85,8-87
Steering Wheel …………………………………………. 5-3 Bucket Section …………………………………. 8-81
Steps – operator compartment ………….. 4-19,9-79 Dipper Section …………………………………. 8-81
Switches Dipper Extension Section ………………….. 8-93
Air Conditioning Control …………….. 9-119 ,9-135 Inlet Section …………………………………….. 8-79
Backup Alarm – pressure ……………………… 4-49 Outlet Section ………………………………….. 8-79
Brake Lamps …………………………………. 4-25,7-7 Stabilizer Section ……………………………… 8-83
Cab Controls …………………………………….. 9-119 Swing Section …………………………… 8-89,8-91
Clutch Cutout – shift lever handle ………….. 4-27 Backhoe Swing Sequence ………….. 8-95,8-95B
Cold Start ……………………………………………. 2-11 Boom Lock Solenoid ……………………………. 8-97
Dome Lamp ………………………………………. 9-119 Engine …………………………………………. 2-33,2-35
Fast Cycle – loader control lever ……………. 4-25 Loader Control
Flasher ……………………………………………….. 4-25 Assembly – three spool …………………….. 8-61
High Pressure Cutout – air conditioner …. 9-137 Assembly – two spool.. ……………………… 8-59
Key and Starter ……………………………………. 4-27 Bucket Section …………………………………. 8-65
Lamps ……………………………….. 4-35,4-37,4-37B Circuit Relief …………………………………….. 8-73
Low Pressure – air conditioner …………….. 9-135 Clam Section …………………………………… 8-71
Neutral Start …………………………………. 6-17,6-19 Inlet Section …………………………………….. 8-63
Parking Brake ………………………………. 4-51 , 7-13 Lift Section ………………………………………. 8-67
Return-To-Dig ……………………………………… 9-11 Outlet Section ………………………………….. 8-69
Rotating Beacon ………………………………….. 4-53 Power Shuttle ……………………………….. 6-17,6-19
Temperature – engine coolant.. ……………… 4-51 Steering Control ……………………….. 5-11 – 5-13B
Turn Signal …………………………………… .4-25,5-3 Vents – louvers, cab ………………………………. 9-125
Windshield Wiper ………………………. 9-119,9-123
w
T Warning Alarm ………………………………………… 4-51
Tachometer – electric ………………………………. 4-33 Wheel – steering ……………………………………….. 5-3
Tank – fuel and hydraulic oil …………………….. 9-69 Wheel Hub and Bearings …………………………. 5-19
Teeth – buckets ………………. 9-17,9-19,9-53 – 9-65 Wheels and Tires ………………………………. 5-21,6-3
Thermostat – engine ………………………………… 2-31 Window Frames and
Throttle – engine ………………………………….. 3-7 ,3-9 Glass ……………………………. 9-105,9-111 – 9-117
Tires and Wheels ………………………………. 5-21,6-3 Wiper – cab window ……………………… 9-121,9-123
Tool Attachment Kit – hand Wiring (See Electrical Circuits)

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