Case 600 Crawler Service Manual X27053A – PDF DOWNLOAD

Description

Case 600 Crawler Service Manual X27053A – PDF DOWNLOAD

DESCRIPTION:

Case 600 Crawler Service Manual X27053A – PDF DOWNLOAD

FOREWORD :

• Good operation and a planned maintenance program as outlined in
  this manual are of vital importance in obtaining maximum engine performance,
  and long engine life. The instructions on the following pages
  have been written with this in mind, to give the operator a better understanding
  of the various problems which may arise, and the manner in
  which these problems can best be solved or avoided.
• Procedure in the Preventive Ma?°ntenance Section must be set up
  and f ollowcd by the owner and operator to obtain dependable ser1,icc
  and long life from the engine. Owners and operators are expected to
  perform these maintenance procedures as outlined under the daily
  schedule as 1l’ell as 50-hr., 250-hr., -and 500-hr. periods WHILE IN THE
  WARRANTY PERIOD AS WELL AS DURING THE LIFE OF THE ENGINE.
• Warranty sercicc docs not include tune-up of the engine such as
  replacing spark plugs, disfrilndo,· points, tappet settings, ·ignition timing,
  ignition wiring, nir clcane,· sen1ice and lubrication and filter
  maintenance.
• The operator is cautioned against the use of any parts, other than
  Genuine Teledyne Continental Parts for replacement or repair. These
  parts have been engineered and tested for their particular job, and the
  use of any other parts may result in unsatisfactory performance and
  short engine life. Likewi~e, Teledyne~Continental distributors and dealers,
  because of their close factory relations, can render the best and
  most efficient service.

TABLE OF CONTENTS:

Case 600 Crawler Service Manual X27053A – PDF DOWNLOAD

SECTION I – GENERAL INFORMATION
Four Cylinder L-Head Engine Specifications……………………………………………… 5
Six Cylinder L-Head Engine Specifications…………………………………………………. 6
How to Order Parts …………………………………………………………………………………… 7
Continental L-Head Engine Features ………………………………………………………… 8
SECTION II – LUBRICATION
Engine Lubricating System ······························”···········································•········· 11
Oil Pump ………………………… ………………………………………………………………………… 12
Air Cleaner ……………………………………………………………………………………………….. 13
Lubrication Recommendations ····································s··········································· 14
Transmission and Converter Lubrication Recommendations………………………. 16
SECTION III – OPERATION
Preparation of New Engine for Operation…………………………………………………. 17
Starting the Engine …………………………………………………………………………………… 18
Stopping the Engine …………………………………………………………………………………… 20
10 Opera ting Precautions ………………………………………………………………………….. 21
Cold Weather Operation ……………………………………………………………………………. 21
Seasonal Storage of Engine ………………………………………………………………………. 22
SECTION IV – PREVENTIVE MAINTENANCE
Daily Preventive Maintenance Schedule………………………………………………………. 23
50-Hour Preventive Maintenance Schedule…………………………………………………… 25
250-Hour Preventive Maintenance Schedule…………………………………………………. 26
500-Hour Preventive Maintenance Schedule…………………………………………………. 27
SECTION V – COOLING SYSTEM
Continental L-Head Cooling System……………………………………………………………. 28
Effect of Altitude on Cooling ………………….. ,…………………………………………………. 29
Anti-Freezes ……………………………………………………………………………………………….. 29
Cleaning Cooling System ……………………………………………………………………………. 30
Testing Thermostat …………………………………………………………………………………….. 31
Radiator Pressure Cap ……………………………………………………………………………….. 32
Fan Belt Tension ………………………………………………………………………………………… 33
Water Pump ……………………………………………………. ·………………………………………. 33
SECTION VI – FUEL SYSTEM
Gravity Fuel System …………………………………………………………………………………. 35
Mechanical Fuel Pump ……………………………………………………………………………….. 35
Electrical Fuel Pump …………………………………………………………………………………. 36
Zenith Carburetor ………………………………………………………………………………………. 36
Marvel-Schebler Carburetor ………………………………………………………………………. 37
Carburetor Chokes ………………………………………………………………………………………. 37
Governors ……. ………….. …….. ….. …………. ……. ……… ……. …………….. …. …………. .. 39
Pierce Governor ………………………………………………………………………………………….. 41
Cam Gear Governor…………………………………………………………………………………….. 42
Tail-Shaft Governors …………………………………………………………………………………. 42
CONTINENTAL L-HEAD ENGINE MANUAL
INDEX
SECTION VII – IGNITION
Battery – Ignition System ———————————————————————————— 43
Ignition Coil – Distributor & Condenser______________________________________________________________ 44
Distributor Maintenance ———————————————–·—————————————— 45
Spark Plugs ————————————————————————————————————– 46
Distributor – Ignition Timing, with Timing Light____________________________________________ 47
Ignition Timing, without Timing Light ————————————————————– 48
Magneto – Ignition ————————————————————-. —————–· ——————· 49
Magneto Impulse Coupling ———————————————————————————— 50
Timing Magneto to Engine______________________________________________________________________________________ 51
Charging Circuit -·-··-···-················································································································································· 51A
SECTION VIII – ENGINE REPAIR AND OVERHAUL
Cylinder Head —-·—·–··——–·———–····——–·—–·—··—··—·-·—————————-··——– 52
Cylinder Block ——–···–·—-·——··—··——–·—————————————————————– 53
Valve Seat Inserts ———·—————————————·————————————————– 54
Valves —————————————————————————-·——·———————————— 55
,, alve Springs ———————————-·—–·————·——-·——————————————– 56
Preparing Cylinder Bores ———————–·——————-·——————————————–. 57
Pistons ——————————————————-·—·—————·——————————————– 58
Connecting Rods —————————————————————–·———————————— 59
Piston Rings ———————————————·——————————–·—————————— _ 60
Bearings ——————————————————————————————————————– 61
Crankshaft ————————————-·——————········—-·········—·——-·—····—-·······–··- 63
Camshaft -·····–···-·——·——-·—–·····-····-·–····-·—···————·—·—-······————·——···—-·· 64
Valve Tappets·-···-·-·—-····–·—·–··-·-·-·-·–·-···———–··—–···–··—·····-·—–·–··-···———··—·- 64
Timing Gears ·-······-···—·-·-···-·-·–·—··—–·····—·-····-··—··——·–··-·····–··–·-·—···-···-·····—·· 65
Crankshaft End Play ————–····–···-·—··—–·-··———-·-·———-··-··-·-······—-·········-··– 66
Rear Oil Seals ·-···—·—-····—·········—·—·–··–··–··-··-·–····–··-·-·-·-·–·—···—····—-·——···-···– 67
Oil Pumps ——·-·—-····–··–····-···-······-·—··—·—·—-··—–···—-·——–··—·–···-··—–····——·–·· 69
Flywheels and Housings ———·········–·-·-··—–·-·—·-·—–···—·····–·····-·—–···········-··—-·· 71
Reassembling Engine –········—-·-····–···–··—·—·-··—·–·—-··—-··-·—–··—·–·——-··——-·– 72
SECTION IX – TROUBLE-SHOOTING
Starting Motor Will Not Crank Engine.·–···—–··–·····—···—-·—–··——······-·—-··-··-· 73
Engine Will Not Start ___ ··-·······——··——–·–·-···-··——·—-·–·—···-··-···-·—··—-···-··—·—- 73
Engine Runs Unevenly ··—–·-·······—-·–·—·-··”·—····—··—····—·—···-·-···-··-·—-·-·····—–··· 74
Poor Compression -····—·———·····–·-··-··-·-·-··-·–·—-·—·——-···-····–·—–··—·–·—··——··– 7 4
High Oil Pressure —··—··—-···–·—-·—-··—·····—-·————-·-··——-········–···—····–·····—– 75
Engine Knocks -······—··-···–····-·——-·——···—–···–·—·—-··——–··-·····-·—·-··-···——··-··– 75
Engine Vibration ·—-·····—-···—··-····-···-···-··—–··········-··—·······—·-·–·-··-·····—·····—–···-· 75
SECTION X – TORQUE SPECIFICATIONS ·-·—-··–·-·–····-·—–·····-····–·-··—–·—-···-·–···—·- 76
SECTION XI-LIMITS & CLEARANCE DATA -····—·········—·——-·—·-·-·–·········-···-···-··- 77

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CASE 600 CRAWLER SERVICE MANUAL X27053A – PDF DOWNLOAD:

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