Case 650L Tier 3 Crawler Dozer Operator’s Manual 51568782 – PDF DOWNLOAD

Description

Case 650L Tier 3 Crawler Dozer Operator’s Manual 51568782 – PDF DOWNLOAD

DESCRIPTION:

Case 650L Tier 3 Crawler Dozer Operator’s Manual 51568782 – PDF DOWNLOAD

PIN NDDC60043 and above; PIN NEDC60000 and above;
PIN NFDC60000 and above; PIN NFC100000 and above

Safety rules
General safety rules
Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.
When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine
the locations of services.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.
• Make sure that all components are in good condition. Tighten all connections before you start the engine or pressurize
the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or while components are
in motion.
Make sure that all guards and shields are in good condition and properly installed before you operate the machine.
Never operate the machine with shields removed. Always close access doors or panels before you operate the machine.
Dirty or slippery steps, ladders, walkways, platforms, and tracks can cause falls. Make sure these surfaces remain
clean and clear of debris.

TABLE OF CONTENTS:

Case 650L Tier 3 Crawler Dozer Operator’s Manual 51568782 – PDF DOWNLOAD

GENERAL INFORMATION…………………………………………………………… 7
Note to the owner…………………………………………………………. 7
Intended use……………………………………………………………… 9
Electro-Magnetic Compatibility (EMC)………………………………………… 10
Product identification…………………………………………………….. 11
Operator’s manual storage on the machine…………………………………….. 13
Machine orientation……………………………………………………….. 14
Machine components………………………………………………………… 15
SAFETY INFORMATION……………………………………………………………. 17
Safety rules and signal word definitions…………………………………….. 17
Safety rules……………………………………………………………… 18
Operator’s seat belt………………………………………………………. 25
Ecology and the environment ……………………………………………….. 26
Hand signals……………………………………………………………… 27
Safety signs……………………………………………………………… 30
CONTROLS AND INSTRUMENTS………………………………………………………. 39
ACCESS TO OPERATOR’S PLATFORM………………………………………………. 39
Proper entry and exit………………………………………………….. 39
OPERATOR’S SEAT…………………………………………………………… 41
Operator’s seat……………………………………………………….. 41
Seat belt…………………………………………………………….. 44
FORWARD CONTROLS………………………………………………………….. 45
Ignition switch……………………………………………………….. 45
Foot controls…………………………………………………………. 46
Front console…………………………………………………………. 48
Status and warning icons……………………………………………….. 51
Multi-function display…………………………………………………. 58
Switch overview and operation…………………………………………… 62
LEFT-HAND SIDE CONTROLS……………………………………………………. 65
Control levers………………………………………………………… 65
RIGHT-HAND SIDE CONTROLS…………………………………………………… 68
Dozer blade control lever………………………………………………. 68
Ripper control lever…………………………………………………… 70
OVERHEAD CONTROLS…………………………………………………………. 71
Climate control system…………………………………………………. 71
EXTERIOR CONTROLS…………………………………………………………. 72
Master disconnect switch……………………………………………….. 72
Telematics……………………………………………………………. 73
OPERATING INSTRUCTIONS………………………………………………………… 75
STARTING THE UNIT…………………………………………………………. 75
Before starting the engine……………………………………………… 75
Run in period of a new machine………………………………………….. 76
Starting the engine……………………………………………………. 77
Operating in extreme temperatures……………………………………….. 79
Cold temperature operation……………………………………………… 80
STOPPING THE UNIT…………………………………………………………. 82
Parking the machine……………………………………………………. 82
MOVING THE UNIT…………………………………………………………… 83
Operating the machine………………………………………………….. 83
Direction control lever………………………………………………… 86
Machine settings………………………………………………………. 90
Decelerator/Brake pedal………………………………………………… 93
TRANSPORT OPERATIONS………………………………………………………….. 95
ROAD TRANSPORT……………………………………………………………. 95
Transporting the machine……………………………………………….. 95
PREPARING FOR ROAD TRANSPORT……………………………………………….. 98
Lifting the machine……………………………………………………. 98
Transport dimensions…………………………………………………… 99
RECOVERY TRANSPORT…………………………………………………………100
Moving a disabled machine……………………………………………….100
WORKING OPERATIONS…………………………………………………………….105
GENERAL INFORMATION………………………………………………………..105
Dozer blade……………………………………………………………105
Dozer blade pitch adjustment (if equipped)………………………………..107
Ripper………………………………………………………………..109
Track systems………………………………………………………….111
Undercarriage wear……………………………………………………..113
MAINTENANCE…………………………………………………………………..121
GENERAL INFORMATION………………………………………………………..121
Advice………………………………………………………………..121
Torque charts – Minimum tightening torques for normal assembly ……………..122
Torque – Hydraulic tubes and fittings – Standard torque data for hydraulics ….127
Access doors and fill locations………………………………………….130
Releasing pressure in the hydraulic system………………………………..134
Hydraulic and hydrostatic drive fluid…………………………………….136
Fluids and lubricants…………………………………………………..137
Recommended engine oil for operating temperature ranges…………………….139
Organic Acid Technology (OAT) coolant…………………………………….140
Diesel fuel – Diesel fuel ………………………………………………142
Biodiesel fuel – Biodiesel fuels ………………………………………..143
MAINTENANCE CHART………………………………………………………….145
Maintenance chart………………………………………………………145
Daily inspection…………………………………………………………..147
General……………………………………………………………….147
Every 10 hours…………………………………………………………….149
Engine oil level……………………………………………………….149
Engine coolant…………………………………………………………150
Hydraulic oil………………………………………………………….152
Grease points………………………………………………………….153
Initial 20 hours…………………………………………………………..156
Track shoe bolts……………………………………………………….156
Every 50 hours…………………………………………………………….157
Fuel Filter – Condensation………………………………………………157
Initial 100 hours………………………………………………………….158
Change engine oil and filter…………………………………………….158
Hydraulic and hydrostatic filters………………………………………..161
Fuel filter……………………………………………………………163
Track tension………………………………………………………….165
Dropbox and final drive…………………………………………………168
Every 100 hours……………………………………………………………173
Engine coolant…………………………………………………………173
Track shoe bolt torque………………………………………………….175
Every 250 hours……………………………………………………………176
Battery electrolyte level……………………………………………….176
Dropbox and final drive oil level………………………………………..178
Every 500 hours……………………………………………………………180
Change engine oil and filter…………………………………………….180
Fuel filter……………………………………………………………183
Every 1000 hours…………………………………………………………..185
Hydraulic reservoir breather…………………………………………….185
Fuel tank breather……………………………………………………..187
Fuel tank sediment……………………………………………………..189
Dropbox and final drive…………………………………………………190
Drive shaft slip spline…………………………………………………195
Engine Crankcase Ventilation (CCV) filter…………………………………196
Engine valve clearance………………………………………………….197
Every 2000 hours…………………………………………………………..198
Engine coolant…………………………………………………………198
Hydraulic/Hydrostatic drive filter and fluid………………………………201
Engine air filters……………………………………………………..203
As required……………………………………………………………….205
Track tension………………………………………………………….205
Track shoe bolt torque………………………………………………….208
Drive belt – Replace……………………………………………………209
Cab air filter – Recirculation filter ……………………………………210
Door hinges……………………………………………………………211
Electrical system………………………………………………………….212
Battery service………………………………………………………..212
Auxiliary battery connections……………………………………………215
Battery removal and installation…………………………………………216
Fuses and relays……………………………………………………….217
Electrical connections………………………………………………….218
STORAGE…………………………………………………………………..219
Preparation for storage…………………………………………………219
Removal from storage……………………………………………………220
SPECIFICATIONS………………………………………………………………..221
General specifications……………………………………………………..221
Track specifications……………………………………………………….222
Machine specifications and dimensions………………………………………..223
Ripper specifications………………………………………………………226
Machine weights……………………………………………………………227
Fluids and lubricants………………………………………………………228
ACCESSORIES…………………………………………………………………..231
General accessories………………………………………………………..231

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CASE 650L TIER 3 CRAWLER DOZER OPERATOR’S MANUAL 51568782 – PDF DOWNLOAD:

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