Case 686G 686GXR 688G Series 2 Telescopic Handler Parts Catalog Manual – PDF DOWNLOAD

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Case 686G 686GXR 688G Series 2 Telescopic Handler Parts Catalog Manual – PDF DOWNLOAD

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Case 686G 686GXR 688G Series 2 Telescopic Handler Parts Catalog Manual – PDF DOWNLOAD

Language : English
Pages : 678
Downloadable : Yes
File Type : PDF
Size: 13.9 MB

TABLE OF CONTENTS:

Case 686G 686GXR 688G Series 2 Telescopic Handler Parts Catalog Manual – PDF DOWNLOAD

2-02 ENGINE MOUNTING – NATURALLY ASPIRATED ENGINE (ALL 686G MODELS, BSN 686GXR
JFE0001640)
2-03 ENGINE MOUNTING – TURBOCHARGED CUMMINS ENGINE (BSN 686G JFE0000662, 686GXR
JFE0001640)
2-04 ENGINE MOUNTING – TURBO (ASN 686G JFE0000662; BTW 686GXR JFE0001701 – 1848; 688G
JFE0003500 – 3613)
2-05 ENGINE MOUNTING – TURBO (ASN 686GXR JFE0001847; 688G JFE0003612)
2-06 EXHAUST SYSTEM – NATURALLY ASPIRATED ENGINE (ALL 686G MODELS, BSN 686GXR
JFE0001641)
2-08 EXHAUST SYSTEM – TURBO ENGINE (ALL 686G MODELS; BTW 686GXR JFE0001500 – 848; 688G
JFE0003500 – 3613)
2-09 EXHAUST SYSTEM – TURBOCHARGED ENGINE (ASN 686GXR JFE0001847; 688G JFE0003612)
2-10 AIR CLEANER AND AIR INTAKE – NATURALLY ASPIRATED ENGINE
2-12 AIR CLEANER AND AIR INTAKE – TURBOCHARGED ENGINE
2-14 317066A1 AIR CLEANER ASSEMBLY – NATURALLY ASPIRATED
2-16 AIR CLEANER ASSEMBLIES – TURBOCHARGED ENGINE
2-18 RADIATOR AND COOLER HOSES – NATURALLY ASPIRATED ENGINE
2-20 RADIATOR AND COOLER HOSES – TURBOCHARGED ENGINE
2-20A RADIATOR AND COOLER HOSE – TURBO ENGINE (ASN 686GXR JFE0001847; 688G JFE0003612)
2-22 WATER PUMP SYSTEM – 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-24 FRONT GEAR COVER – 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-26 MANIFOLDS – EXHAUST AND INTAKE, 4-390 AND 4T-390 EMISSIONS CERTIFED
2-28 TURBOCHARGER SYSTEM – 4T-390 EMISSIONS CERTIFIED ENGINE
2-30 TURBOCHARGER ASSEMBLY, 4T-390 EMISSIONS CERTIFIED ENGINE
2-32 WASTEGATE ACTUATOR, 4T-390 EMISSIONS CERTIFIED ENGINE
2-34 OIL FILTER AND COOLER, 4-390 EMISSIONS CERTIFIED ENGINE
2-36 OIL FILTER AND COOLER, 4T-390 EMISSIONS CERTIFIED ENGINE
2-38 OIL PUMP AND OIL PAN, 4-390 EMISSIONS CERTIFIED ENGINE
2-40 OIL PUMP AND OIL PAN, 4T-390 EMISSIONS CERTIFIED ENGINE
2-42 CYLINDER HEAD COVERS, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-44 CYLINDER HEAD AND VALVE MECHANISM, 4-390 EMISSIONS CERTIFIED
2-46 CYLINDER HEAD AND VALVE MECHANISM, 4T-390 EMISSIONS
2-48 CAMSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE
2-50 CAMSHAFT, 4T-390 EMISSIONS CERTIFIED ENGINE
2-52 CYLINDER BLOCK, 4-390 EMISSIONS CERTIFIED ENGINE
2-56 CYLINDER BLOCK, 4T-390 EMISSIONS CERTIFIED ENGINE
2-60 CRANKSHAFT, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-62 FLYWHEEL AND HOUSING, 4-390 EMISSIONS CERTIFIED ENGINE
2-64 FLYWHEEL AND HOUSING, 4T-390 EMISSIONS CERTIFIED ENGINE
2-66 PISTONS AND CONNECTING RODS, 4-390 EMISSIONS CERTIFIED
TABLE OF CONTENTS
2-70 PISTONS AND CONNECTING RODS, 4T-390 EMISSIONS CERTIFED
2-72 GASKET KIT, VALVE GRIND, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-74 GASKET KIT, BASIC SERVICE, 4-390 EMISSIONS CERTIFIED ENGINE
2-75 GASKET KIT, BASIC SERVICE , 4T-390 EMISSIONS CERTIFIED ENGINE
2-76 GASKET KIT, CYLINDER BLOCK, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
2-78 STARTER COMPONENTS
3-02 FUEL TANK AND MOUNTING
3-04 FUEL LINES AT TANK
3-06 THROTTLE LINKAGE AT ENGINE, MODELS WITH NATURALLY ASPIRATED ENGINE
3-08 THROTTLE LINKAGE AT ENGINE, MODELS WITH TURBOCHARGED ENGINE
3-10 ACCELERATOR PEDAL AND FLOOR PANEL
3-12 FUEL FILTER AND TRANSFER PUMP, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
3-14 FUEL INJECTION SYSTEM, 4-390 AND 4T-390 EMISSIONS CERTIFIED ENGINE
3-14A FUEL INJECTION SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
3-16 ANEROID AND WASTEGATE SYSTEM, 4T-390 EMISSIONS CERTIFIED
3-18 FUEL INJECTION PUMP AND DRIVE, 4-390 EMISSION CERTIFIED ENGINE
3-19 FUEL INJECTION PUMP AND DRIVE, 4-390 EMISSIONS CERTIFED ENGINE
3-20 FUEL INJECTION PUMP AND DRIVE, 4T-390 EMISSIONS CERTIFIED ENGINE
3-21 FUEL INJECTION PUMP AND DRIVE, 4T-390 EMISSIONS CERTIFIED ENGINE
3-22 FUEL INJECTION NOZZLE, 4-390 EMISSIONS CERTIFIED ENGINE
3-24 FUEL INJECTION NOZZLE, 4T-390 EMISSIONS CERTIFIED ENGINE
4-02 *BATTERY CABLES AND HARNESS
4-04 *BATTERY CABLES AND HARNESS
4-06 BATTERY AND HORN
4-08 PANEL AND GAUGES
4-10 ALTERNATOR ASSY
4-12 ALTERNATOR MOUNTING, 4-390 EMISSIONS CERTIFIED ENGINE
4-14 BACKUP ALARM, ALARM AND PLATE HAS TWO MOUNTING HOLES, ALARM
4-16 STOP AND TURN SIGNAL LAMP
4-18 *FRONT AND REAR WORK OR ROAD LAMPS
4-20 COLD START
4-22 STABILIZER OPTION – ELECTRICAL
4-24 ROTATING BEACON
4-26 WINDOW WASHER KIT
5-02 STEERING COLUMN & MOUNTING (SERIES 1 & 2 BSN 686G JFE0000706; 686GXR JFE0001848; 688G
JFE0003613)
5-04 STEERING & BRAKE VALVE HYDRAULICS (SERIES 1 & 2 686G BSN JFE0000706; SERIES 1 686GXR
BSN JFE0001640)
TABLE OF CONTENTS
5-06 STEERING & BRAKE VALVE HYDRAULICS (SERIES 2 BSN 686GXR JFE0001848; 688G JFE0003613)
5-06A STEERING & BRAKE HYDRAULICS (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
5-06B STEERING & BRAKE HOSES (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
5-06C STEERING & BRAKE HOSES (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
5-06D VALVE ASSY, ORBITAL
5-08 SELECTOR VALVE MTG & RELATED PARTS (SER 2 BSN 686G JFE0000706; 686GXR JFE0001848;
688G JFE0003613)
5-08A SELECTOR VALVE MTG & RELATED PARTS (SER 2 ASN 686G JFE0000705; 686GXR JFE0001847;
688G JFE0003612)
5-10 PRIORITY VALVE, MTG & RELATED PARTS (SER 2 BSN 686G JFE0000706; 686GXR JFE0001848;
688G JFE00013613)
5-10A PRIORITY VALVE, MTG & RELATED PARTS (SER 2 ASN 686G JFE0000705; 686GXR JFE0001847;
688G JFE0003612)
5-12 STEERING AND BRAKE LINE ADAPTERS AT AXLES
5-14 STEERING SELECTOR VALVE
5-16 HYDRAULIC BRACKET
6-02 HYDRAULIC FITTINGS AT AXLE HSG (SERIES 2 BSN 686G JFE0000706; 686GXR JFE0001848; 688G
JFE0003613)
6-02A HYDRAULIC FITTINGS AT AXLE HSG (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
6-04 AXLE AND CYLINDER MOUNTING
6-06 AXLE CENTER HOUSING
6-08 FRONT AND REAR AXLE, CARRIER ASSEMBLY
6-10 FRONT AND REAR AXLE, PLANETARY RING GEARS AND SWIVEL
6-14 FRONT AND REAR AXLE, BRAKES
6-16 FRONT AND REAR AXLE, STEERING CYLINDER AND TIE RODS
6-18 FRONT AND REAR AXLE, TRUNNION
6-20 FRONT AXLE PARKING BRAKE (BSN 686G JFE0000706; 686GXR JFE0001848; 688G JFE0003613)
6-22 TRANSMISSION COOLING LINES, ASPIRATED AND TURBO
6-24 TRANSMISSION MOUNTING AND RELATED PARTS
6-26 TRANSMISSION, CONVERTER HOUSING
6-28 TRANSMISSION, HOUSING AND RELATED PARTS
6-30 TRANSMISSION, CONVERTER AND RELATED PARTS
6-32 TRANSMISSION, PUMP DRIVE AND IDLER GEARS
6-34 TRANSMISSION, CHECK VALVE, REGULATING VALVE, CHARGING PUMP
6-36 TRANSMISSION, REVERSE IDLER GEAR
6-38 TRANSMISSION, FORWARD AND REVERSE CLUTCH
6-40 TRANSMISSION, THIRD GEAR
6-42 TRANSMISSION, FIRST AND SECOND CLUTCH
6-44 TRANSMISSION, OUTPUT GEAR AND FLANGES
TABLE OF CONTENTS
6-46 TRANSMISSION, MODULATOR VALVES AND SOLENOID CARTRIDGES
6-48 TRANSMISSION, DRIVE PLATE KIT
6-50 WHEEL AND TIRE
7-02 BRAKE VALVE MOUNTING AND RELATED PARTS (BSN 686G JFE0000706; 686GXR JFE0001848;
688G JFE0003613)
7-02A BRAKE VALVE MOUNTING AND RELATED PARTS (ASN 686G JFE0000705; 686GXR JFE0001847;
688G JFE0003612)
7-04 317109A1 BRAKE VALVE
8-02 HYDRAULIC TANK
8-04 HYDRAULIC FITTINGS AT PUMP & FILTER (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G
JFE0003613)
8-04A HYDRAULIC FITTINGS AT PUMP & FILTER (ASN 686GXR JFE0001847; 688G JFE0003612)
8-06 BASIC HYDRAULIC CIRCUIT (ALL 686G MODELS)
8-08 BASIC HYDRAULIC CIRCUIT (ALL 688G MODELS)
8-10 BASIC HYDRAULIC CIRCUIT (ALL 686GXR MODELS)
8-11 HYDRAULICS – PUMP TO MANIFOLD (ASN 686GXR JFE0001847; 688G JFE0003612)
8-11A HYDRAULICS – MAIN MANIFOLD TO DRAIN MANIFOLD (ASN 686GXR JFE0001847; 688G
JFE0003612)
8-11B LIFT AND CROWD JOYSTICK (688G ONLY, ASN JFE0003612)
8-11C JOYSTICK HYDRAULIC CIRCUIT (ASN 686GXR JFE0001847; 688G JFE0003612)
8-12 VALVE MOUNTING AND FITTINGS, LIFT AND CROWD CONTROL (SERIES 1 686G, 686GXR)
8-14 VALVE MOUNTING & FITTINGS, LIFT & CROWD CONTROL (SERIES 2 686G, 686GXR AND 688G)
8-14A VALVE MOUNTING & FITTINGS, LIFT & CROWD (ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-14B VALVE ASSY – LIFT AND CROWD (ASN 686G JFE0000705; 686GXR JFE0001847; 688G JFE0003612)
8-14C LIFT & CROWD HOSES (ASN 686G JFE0000705; 686GXR JFE0001847; 688G JFE0003612)
8-16 MAIN HYDRAULIC MANIFOLD AND FITTINGS (SERIES 1 AND 2 686G, SERIES 1 686GXR)
8-18 MAIN HYDRAULIC MANIFOLD AND FITTINGS (SERIES 2 686GXR AND 688G)
8-18A MAIN HYDRAULIC MANIFOLD (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-20 HYD DRAIN MANIFOLD & FTGS(BTW 686G JFE0000500 – 0706;686GXR JFE0001500 – 1848;688G
JFE0003500 – 3613
8-21 HYDRAULIC DRAIN MANIFOLD AND FITTINGS (ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-22 BOOM HYDRAULIC HOSES (SERIES 1 686G AND SERIES 1 686GXR)
8-24 BOOM HYDRAULIC HOSES (SERIES 2 686G, 686GXR AND 688G)
8-26 CYLINDER HYD LINE FITTINGS, FRAME LEVELING & COMPENSATING (SERIES 1 & 2 686G; SERIES
1 686GXR)
8-28 CYLINDER HYD LINE FITTINGS, FRAME LEVELING & COMPENSATING (SERIES 2 686GXR & 688G)
8-28A FRAME LEVEL & FORK TILT (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-28B FRAME LEVEL & FORK TILT (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-30 FRAME LEVEL LOCKOUT VALVE AND RELATED PARTS (SERIES 2 686GXR AND 688G)
8-32 CYLINDER HYDRAULIC LINE FITTINGS, LIFT AND CROWD (SERIES 1 & 2 686G; SERIES 1 686GXR)
TABLE OF CONTENTS
8-34 CYLINDER HYDRAULIC LINE FITTINGS, LIFT AND CROWD (SERIES 2 686GXR AND 688G)
8-36 CONTROLLER VALVES
8-38 317038A1 FRAME LEVEL AND FORK TILT MANIFOLD (SERIES 1 686G AND 686GXR)
8-40 365646A1 FRAME LEVEL AND FORK TILT MANIFOLD (SERIES 2 686G, 686GXR AND 688G)
8-41 393836A1 FRAME LEVEL AND FORK TILT MANIFOLD (SERIES 2 686G, 686GXR AND 688G)
8-42 FRAME LEVEL LOCKOUT VALVE (SERIES 2 686GXR AND 688G)
8-44 317029A1 PUMP ASSY (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G JFE0003613)
8-46 317029A1 PUMP ASSY (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G JFE0003613)
8-46A 451656A1 PUMP ASSY (ASN 686GXR JFE0001847; 688G JFE0003612)
8-46B 87418215 PUMP ASSY (ASN 686GXR JFE0001847; 688G JFE0003612)
8-46C 87418215 PUMP ASSY (ASN 686GXR JFE0001847; 688G JFE0003612)
8-47 451657A1 FILTER ASSEMBLY (ASN 686GXR JFE0001847; 688G JFE0003612)
8-48 AUXILIARY HYDRAULICS, SINGLE CONTROL
8-50 366338A1 FORK TILT CYLINDER (BSN 688G JFE0003613)
8-52 STABILIZER HYDRAULICS (ASN 686G JFE0000662; BTW 686GXR JFE0001500 – 1848; 688G
JFE0003500 – 3613)
8-52A STABILIZER HYDRAULICS (ASN 686G JFE0000662; BTW 686GXR JFE0001500 – 1848; 688G
JFE0003500 – 3613)
8-52B MANIFOLD ASSY, STABILIZER CONTROL (BSN 686G JFE0000706; 686GXR JFE0001848; 688G
JFE0003613)
8-53 STABLIZER HYDRAULICS (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-53A STABILIZER HYDRAULICS (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
8-53B MANIFOLD, STABILIZER CONTROL (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
JFE0003612)
9-02 PLATES, COVERS AND RELATED PARTS (SERIES 1 686G, 686GXR)
9-03 PLATES, COVERS AND RELATED PARTS (SERIES 2 686G BSN JFE0000706)
9-04 PLATE, COVERS & RELATED PARTS (SERIES 2 BSN 686GXR JFE0001848, 688G JFE0003613)
9-05 PLATE, COVERS & RELATED PARTS (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G
PIN JFE0003612)
9-05A ENGINE COVER (SERIES 2 ASN 686G JFE0000705; 686GXR JFE0001847; 688G PIN JFE0003612)
9-06 CONTROL CONSOLE, PANELS AND SWITCHES
9-08 SEAT OPTIONS AND MOUNTING
9-10 STANDARD SEAT COMPONENTS
9-12 SUSPENSION SEAT COMPONENTS
9-14 CAB, MOUNTING AND RELATED PARTS
9-16 OPEN CAB, SEAT SUPPORT AND PANELS (SERIES 2 686G, 686GXR AND 688G)
9-18 OPEN CAB, WINDOW KITS
9-20 ENCLOSED CAB, WINDOW KITS (SERIES 1 686G AND 686GXR)
9-21 ENCLOSED CAB, HEATER AND PANELS (SERIES 1 686G AND 686GXR)
9-22 ENCLOSED CAB, DOOR AND WINDOWS (SERIES 1 686G AND 686GXR)
TABLE OF CONTENTS
9-23 ENCLOSED CAB, HEATER AND PANELS (SERIES 2 686G, 686GXR AND 688G)
9-23A ENCLOSED CAB, WINDOW AND WIPER KITS (SERIES 2 686G, 686GXR AND 688G)
9-23B ENCLOSED CAB, WINDOW RELATED PARTS (SERIES 2 686G, 686GXR AND 688G)
9-23C ENCLOSED CAB, DOOR, WINDOWS AND RELATED PARTS (SERIES 2 686G, 686GXR AND 688G)
9-24 VANDAL PROTECTION OPTION
9-26 BOOM ASSEMBLY & CYLINDERS (BSN 686G JFE0000662; 686GXR JFE0001702)
9-28 BOOM ASSEMBLY & CYLINDERS (BTW 686G JFE0000661 – JFE0000706; 686GXR JFE0001701 –
JFE0001848)
9-28A BOOM ASSEMBLY & CYLINDERS (BSN 688G JFE0003613)
9-28B BOOM ASSEMBLY & CYLINDERS (ASN 686G JFE0000705; 686GXR JFE0001847; 688G JFE0003612)
9-30 BOOM ASSY & TELESCOPIC CROWD CYLINDER (ALL SER 1 & 2 686G; BSN 686GXR JFE0001848;
688G JFE0003613)
9-30A BOOM ASSY & TELESCOPIC CROWD CYLINDER (ASN 686GXR JFE0001847; 688G JFE0003612)
9-32 OUTER BOOM SECTION ASSY (BSN 686G JFE0000662; 686GXR JFE0001702)
9-32A OUTER BOOM SECT ASSY (ASN 686G JFE0000661; BTW 686GXR JFE0001701 – JFE0001848; BSN
688G JFE0003612)
9-32B OUTER BOOM SECT ASSY (ASN 686GXR JFE0001847; 688G JFE0003612)
9-34 INTERMEDIATE BOOM SECTION ASSEMBLY (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G
JFE0003613)
9-34A INTERMEDIATE BOOM SECTION ASSEMBLY (ASN 686GXR JFE0001847; 688G JFE0003612)
9-36 INNER BOOM SECTION ASSEMBLY (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G
JFE0003613)
9-36A INNER BOOM SECTION ASSEMBLY (ASN 686GXR JFE0001847; 688G JFE0003612)
9-38 TELESCOPIC CROWD CYLINDER ASSEMBLY
9-40 QUICK ATTACH APRON AND CARRIAGE FRAMES
9-42 QUICK ATTACH APRON (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G JFE0003613)
9-42A QUICK ATTACH APRON (ASN 686GXR JFE0001847; 688G JFE0003612)
9-44 FORKS, PIN TYPE FORKS, BLOCK TYPE FORKS
9-46 STABILIZER OPTION
9-48 MANUAL BOX, POINTER AND MIRROR (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G
JFE0003613)
9-48A MANUAL BOX, POINTER AND MIRROR (ASN 686GXR JFE0001847; 688G JFE0003612)
9-50 COUNTERWEIGHT (ALL 686G MODELS; BSN 686GXR JFE0001848; 688G JFE0003613)
9-50A COUNTERWEIGHT (ASN 686GXR JFE0001847; 688G JFE0003612)
9-52 DECALS, RIGHT-HAND SIDE (BSN 686G JFE0000662; 686GXR JFE0001702)
9-54 DECALS, RIGHT-HAND SIDE (SERIES 2 686G; SERIES 2 BSN 686GXR JFE0001848; 688G BSN
JFE0003613)
9-54A DECALS, RIGHT-HAND SIDE (SERIES 2 ASN 686GXR JFE0001847; 688G JFE0003612)
9-56 DECALS, LEFT-HAND SIDE AND LOAD CHARTS (BSN 686G JFE0000662; 686GXR JFE0001702)
9-58 DECALS, LEFT-HAND SIDE (SERIES 2 686G; SERIES 2 BSN 686GXR JFE0001848; 688G BSN
JFE0003613)
9-58A DECALS, LEFT-HAND SIDE (SERIES 2 ASN 686GXR JFE0001847; 688G JFE0003612)
05.100.03 FILTER & CAPACITIES, 686G
TABLE OF CONTENTS
05.100.03 04 FILTER & CAPACITIES, 688G SERIES 2
05.100.03 04 FILTERS & CAPACITIES, 688G

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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