Case 821B Loader Parts Catalog Manual 8-9392 – PDF DOWNLOAD

Description

Case 821B Loader Parts Catalog Manual 8-9392 – PDF DOWNLOAD

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DESCRIPTION:

Case 821B Loader Parts Catalog Manual 8-9392 – PDF DOWNLOAD

TABLE OF CONTENTS:

Case 821B Loader Parts Catalog Manual 8-9392 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL SYSTEM 3
ELECTRICAL 4
STEERING 5
POWER TRAIN 6
BRAKES 7
HYDRAULIC 8
CHASSIS 9
NUMERICAL INDEX 10

A B
Accelerator and Linkage 3-3 Boot – cont’d
Accumulator Brake Valve 7-25
Brake 7-27 Fuel Solenoid Plunger 3-13 – 3-130
Ride Control 8-95 Loader Control 8-71 ,8-75,8-79,8-81
Air Rear Harness – left-hand side 4-31
Cleaner – engine 2-13 Rear Harness – operators
Conditioning – cab 9-83 – 9-93 compartment 4-29 – 4-29B
Intake System 2-11 Starter Plunger 4-39
Alternator Steering Pump Cable 4-35
Assembly 4-3 Steering Wheel 5-3
Mounting 4-41 Suspension Seat 9-53,9-53H
Antenna – radio 4-61 Box – operators
Auxiliary Steering 4-35,4-35B,5-13 – 5-15 Compartment 9-61,9-61 B,9-99,9-99B
Axle – front Brake
Assembly 6-39 – 6-49B Accumulator 7 -27
Carrier 6-47,6-47B Accumulator Valve 7-21 ,7-21 B
Differential 6-47 – 6-49B Actuator – parking brake 7-5
Disc Brakes 6-43,6-45 Front Disc 6-43,6-45
Gear and Pinion 6-47,6-47B Parking 7-3,7-5
Housing 6-41 Pedals 7-7
Hub 6-43,6-45 Pump 7-23
Mounting 6-39 Rear Disc 6-53,6-55
Planetary 6-43,6-45 Switches 7-7
Yoke – flange 6-47 – 6-47B Valve 7-25
Axle – rear Brake System
Assembly 6-51 – 6-59B Accumulator Valve to Pressure
Carrier 6-57 – 6-57B Reducing Valve 7-11 ,7-13
Differential 6-57 – 6-59B Brake Valve to Front Axle 7-17
Disc Brakes 6-53,6-55 Brake Valve to Rear Axle 7-19
Gear and Pinion 6-57,6-57B Reservoir to Pump to
Housing 6-51 Accumulator Valve 7-9
Hub 6-53,6-55 Tubes at Accumulator 7-15
Mounting 6-39 Buckets
Planetary 6-53,6-55 Auxiliary 9-13
Clam 9-13
B Cutting Edges 9-9,9-11 ,9-15
Backup Alarm 4-45 Loader 9-9,9-11
Batteries and Cables 4-39 Teeth 9-9,9-15
Battery Cover 9-37
Beacon – rotating 4-51 C
Belts Cab
Alternator 2-7 Air Conditioning and Heating 9-77 – 9-93
Compressor – air conditioning 9-91 Blower 4-57
Drive – rotating beacon 4-51 Console Covers 9-63
Fan 2-7 Doors and Windows 9-69 – 9-75
Seat 9-43,9-45 Electrical and Lighting 4-17 – 4-21
Block – engine cylinder 2-37 – 2-390 Exterior Covers 9-57
Blower – cab 4-57 Filters, Vents, and Louvers 9-67
Boot Glass 9-55,9-55B,9-69,9-73
Alternator Cable 4-31 Handrail 9-55,9-55B
Accelerator Rod 9-61 ,9-61 B Interior Covers 9-61 – 9-65
Brake Actuator 7-7 Insulation 9-61 D
Bur 8-9392 Issued December, 1998
1-6 821B Loader
ALPHABETICAL INDEX
C
Cab – cont’d
Mirror – outer 9-59
Mounting Parts 9-55,9-55B
Pedestal Covers 9-65
Rotary Window Lock 9-75
Windshield Wipers 4-53,4-55
Wrist Support 9-63
Cables – battery 4-39
Camshaft – engine 2-35,2-35B
Canopy
Console Covers 9-63
Electrical and Lighting 4-23 – 4-27
Interior Covers 9-95,9-95B
Pedestal Covers 9-65
ROPS 9-95,9-95B
Windshield and Wiper Kit 9-97
Capacitor – alternator 4-3
Caps
Brake Accumulator 7-27
Coolant Recovery Reservoir 2-9
Cylinder Block – main bearing 2-37
Cylinder Head Cover 2-29,2-29B
Engine Oil Fill 2-19,2-19B
FuelTank 3-7
Hydraulic Reservoir 8-3
Radiator 2-5
Steering Wheel 5-3,5-3B
Transmission Oil Filler 6-7
Wiper Pivot Shaft 4-53,4-55
Chassis
Front 9-41
Rear 9-17
Cluster – instrument 4-9
Clutches – see Transmission
Cold Start System 4-59
Compressor – air conditioning 9-91,9-93
Condenser – air conditioning 9-87,9-89B
Condenser and Compressor Lines 9-83 – 9-89D
Connecting Rods – engine 2-45,2-45B
Controls
Loader Height 9-5
Loader Lift and Dump 8-71 – 8-81
Parking Brake 7-5
Pedal – accelerator 3-3
Pedal – brake 7-7
Return-to-Dig 9-3
Speed Selector – transmission 4-15
Converter – torque 6-11
Cooler
Bypass Valve 8-45
Engine Oil 2-25,2-25B
Hydraulic Oil 5-11
Bur 8-9392
C
Cooler – cont’d
Transmission Oil 6-3
Cores – heating and air conditioning 9-79
Counterweight 9-23 – 9-27
Covers
Air Cleaner – end 2-13
Auxiliary Steering Pump 5-15
Axle – differential 6-49,6-49B,6-59,6-59B
Battery 9-37
Brake Pump 7-23
Cab Exterior 9-55 – 9-57
Cab Interior 9-61 – 9-65
Canopy Exterior 9-57,9-95,9-95B
Condenser – air conditioning 9-87,9-89B
Cylinder Head 2-29,2-29B
Engine Oil Cooler 2-25,2-25B
Fan Shroud 2-5
Filter Access – hydraulic 8-3
Front Frame Access 9-41
Front Gear 2-19,2-19B
Fuse Box 4-21 ,4-27
Harness – cab roof 4-17
Harness – canopy roof 4-23
Intake Manifold 2-21,2-21 B
Lamp Housing 4-43
Loader Control Valve 8-23 – 8-27
Precleaner 2-11
Proximity Switches 9-5
Radiator 9-35
Radio 4-61
Relay – air conditioning 9-87 – 9-89D
Relay Panel 4-33,4-33B
Starter 4-5
Steering Column – top 5-3
Steering Control Valve 5-5,5-5D
Transmission Control Valve 6-37,6-37B
Transmission Housing 6-9,6-9B
Wiper Mounting 4-53,4-55
Crankshaft – engine 2-41,2-418
Cylinder Block – engine 2-37 – 2-39D
Cylinder Head – engine 2-33 – 2-33F
Cylinder Head Covers 2-29,2-29B
Cylinders – hydraulic
Bucket 8-49
Clam 8-51
Loader Auxiliary 8-51
Loader Lift 8-47
Steering 5-19,5-19B
D
Decals 9-99 – 9-105
Differential 6-49,6-49B,6-59,6-59B
Issued December, 1998
821B Loader
ALPHABETICAL INDEX
1-7
D E
Differential Carrier 6-47,6-478,6-57,6-578 Engine Components – cont’d
Dipstick – engine 2-39,2-39D Timing Gear Cover 2-1 9,2-198
Drive Shafts Turbocharger 2-23,2-238
Center 6-63 Turbocharging System 2-21,2-21 B
Front 6-61 Valve Mechanism 2-33 – 2-33F
Rear 6-63 Water Pump 2-17,2-178
Support Bearing 6-61 Engine Mounting 2-3
Exhaust System 2-15,2-158
E
Electrical System F
Auxiliary Steering 4-35,4-358 Fan Belt – engine 2-7
Battery Cables 4-39 Fans
Front Harness – lamps and switches 4-13 Alternator 4-3
Front Lamps 4-43,4-47 Cab Blower 4-57
Fuse Box 4-21,4-27 Condenser – air conditioning 9-87,9-898
Instrument Cluster 4-9 Engine Cooling 2-7
Instrument Panel 4-9,4-11 Fenders 9-39,9-41
Operators Compartment 4-17 – 4-27 Filters
Optional Gauges 4-11 Air Cleaner 2-13
Pedestal Harness 4-15,4-158 Cab Air 9-67
Radio 4-61 Engine Oil 2-25,2-258
Rear Harness – engine left-hand side 4-31 Fuel 3-11 ,3-118
Rear Harness – engineright-hand In-Line Fuel 3-58,3-5D
side 4-29,4-298 Hydraulic Oil 8-11
Rear Harness to Relay Panel 4-33,4-338 Hydraulic Reservoir 8-3
Rear Lamps 4-45,4-47 Thermostat – water 2-31 ,2-31 B
Ride Control 4-278 Transmission Oil 6-9,6-98
Engine – alternator 4-3 Floor Plates and Mats 9-61 ,9-61 B
Engine – starter 4-5,4-7 Flywheel – engine 2-43,2-438
Engine Components – Models prior to P I N Flywheel Housing 2-43,2-438
JEE000050601 Frames
Camshaft 2-35,2-358 Loader Lift 9-7
Connecting Rods – engine 2-45,2-458 Main – front 9-41
Crankshaft 2-41 ,2-41 B Main – rear 9-17
Cylinder Block 2-37 – 2-39D Fuel
Cylinder Head 2-33 – 2-33F Filter 3-11
Cylinder Head Covers 2-29,2-298 Filter – in-line 3-58,3-5D
Flywheel and Housing 2-43,2-438 Injection Nozzles 3-15,3-158
Fuel Filter 3-11 ,3-11 B Injection Pump and Drive 3-13 – 3-13D
Fuel Injection System 3-9,3-98 Injection System 3-9,3-98
Gasket Kits 2-47 – 2-47F Lines 3-5 – 3-5D
Injection Nozzles 3-15,3-158 Pump 3-13 – 3-13D
Injection Pump and Drive 3-13 – 3-13D Tank 9-17
Manifolds 2-21 ,2-21 B Tank Sender 3-7
Oil Filter and Cooler 2-25,2-258 Fuses 4-21 ,4-27
Oil Pan and Pump 2-27,2-278
Pistons – engine 2-45,2-458 G
Thermostat and Housing 2-31 ,2-31 B Gaskets
Auxiliary Steering Pump 5-15
Brake Pump Motor 7-9
Engine
Cylinder Block 2-47B,2-47F
Bur 8-9392 Issued December, 1998
1-8 821B Loader
ALPHABETICAL INDEX
G
Gaskets
Engine – cont’d
Valve Grind 2-47,2-47D
Equipment and Steering Pump 8-5
Fill Cap – hydraulic oil 8-3
Front Wiper 4-53
Fuel Sediment Bowl 3-5
FuelTank 3-7
Injection Pump 3-13 – 3-13D
Starter 4-39
Transmission
Control Valve 6-33,6-37
Cover Plate 6-5
Fill Tube 6-7
Oil Feed Flange 6-13
Pump 6-13
Suction Tube 6-9,6-9B
Window Lock 9-75
Gauges
Bolt Length – cylinder head 2-47,2-47D
Electrical 4-11
Sight
Hydraulic Oil 8-3
Radiator Coolant Level 2-5
Transmission Oil 6-7
Glass – cab 9-55,9-55B,9-69,9-73
Grille 9-35
Guards
Engine Cooling Fan 2-7
Hose – loader cont rol 8-57,8-63,8-67
Hydraulic Oil Filter 8-11
Radiator 9-35
Return-to-Dig Harness 9-3
Transmission Fill Tube 6-7
H
Harness – electrical
Cab 4-17 – 4-21
Canopy 4-23 – 4-27
Front 4-13
Pedestal 4-15,4-15B
Rear – engine 4-29 – 4-31
Rear – lamp 4-45
Ride Control 4-27B
Head – cylinder 2-33 – 2-33F
Heater Cable 4-9
Heaters
Block – engine 2-39,2-39D
Cab 9-77 – 9-81
Oil Pan 2-27,2-27B
Hood 9-31
Horn – electric 4-13,4-15
Bur 8-9392
H
Horn Button 5-3
Horn/Turn Signal Combination Lever 4-15,4-15B
Hoses – radiator 2-5
Hoses – see fuel lines, brake assemblies,
and hydraulic circuits
Hydraulic Circuits
Auxiliary Cylinder to Control Valve 8-17
Auxiliary Steering 5-13,5-13B
Clam Bucket 8-19
Cooler Bypass Valve to Filter 8-9
Loader Bucket 8-15
Loader Control Valve to Cooler
Bypass Valve 8-7
Loader Lift 8-11 ,8-13
Oil Filter to Reservoir 8-11
Pump to Steering Control Valve and
Pressure Reducing Valve 5-7
Remote Loader Control Valve 8-53 – 8-69
Reservoir to Pump and
Loader Control Valve 8-5
Ride Control 8-85 – 8-89
Steering Control Valve to Cylinders 5-9
Steering Return Lines 5-11
Transmission 6-3
Hydraulic Reservoir 8-3
Ignition Switch and Key 4-9
Index – numerical 10-1
Indicator – restriction 4-31,8-11
Induction System – air 2-11
Injection System – fuel 3-9,3-9B
Instrument Cluster
Cluster 4-9
Panel 4-9,4-11
Insulation – cab 9-61 D
K
Key – starting switch 4-9
Kits
Accumulator Valve – brake 7-21,7-21 B
Alternator Hardware 4-3
Armrest 9-49,9-53D
Compressor 9-93
Connecting Rod – engine 2-45,2-45B
Coolant Heater – cylinder block 2-39,2-39D
Crankshaft 2-41 ,2-41 B
Cylinder Block Hardware 2-39,2-39D
Fuel Filter 3-11,3-11 B
Fuel Injection Nozzle 3-15,3-15B
Gasket
Cylinder Block 2-47B,2-47F
Issued December, 1998
821B Loader
ALPHABETICAL INDEX
1-9
K
Kits
Gasket – cont’d
Valve Grind – engine 2-47,2-47D
Gerotor – steering control valve 5-5 – 5-5D
Intake Manifold 2-21 ,2-21 B
Oil Pan Gasket 2-27,2-27B
Parking Brake 7-3
Piston – engine 2-45,2-45B
Power Beyond – control valve 8-23 – 8-27
Radio 4-61
Seal
Accumulator – brake 7-27
Accumulator Valve – brake 7-21 ,7-21 B
Auxiliary Cylinder 8-51
Brake Pump 7-23
Brake Valve 7-25
Bucket Cylinder 8-49
Compressor 9-93
Crankshaft Front 2-19,2-19B
Lift Cylinder 8-47
Loader Control Valve 8-37,8-39
Pressure Reducing Valve 8-83
Steering Control Valve 5-5 – 5-5D
Steering Cylinder 5-19,5-19B
Unloading Valve 8-43
Seat 9-47 – 9-53H
Starter – brush 4-5
Starter – bushing 4-5,4-7
Starter – shift lever 4-7
Transfer Pump Repair 3-11 ,3-11 B
Turbocharger Overhaul 2-23,2-23B
Universal Joint 6-61 ,6-63
Windshield and Wiper – canopy 9-97
L
Lamps
Flasher 4-49
Flood 4-47
Front 4-47
Low Coolant Level 4-9
Pressure Indicator 4-9
Rocker Switch 4-9,4-11
Stop and Tail 4-49
Turn Signal 4-49
Lever
Accelerator Pivot 3-3
Fuel Injection Pump 3-13 – 3-13D
Parking Brake 7-3,7-5
Pedestal Tilt Latch 5-3B
Remote Controls 8-71 – 8-81
Seat Adjustment 9-49 – 9-53H
Steering Tilt Latch 5-3B
Bur 8-9392
L
Lever – cont’d
Transmission Control 4-15,4-15B
Turn Signal 4-15,4-15B
Loader
Buckets and Attachments 9-9 – 9-15
Bucket Teeth 9-9,9-15
Height Control 9-5
Hydraulic Circuits
Basic 8-5 – 8-13
Loader 8-13 – 8-19
Loader Auxiliary 8-17,8-19
Remote Control 8-53 – 8-69
Lift Frame 9-7
Return-to-Dig 9-3
Lubrication Lines – t runnion 9-29
M
Manifold 2-21 ,2-21 B
Mirrors 9-55,9-55B,9-59,9-95,9-95B
Motor
Auxiliary Steering 4-37,5-15
Blower 4-57
Condenser Fan 9-87,9-89B
Windshield Wiper 4-53,4-55
Mounting
Alternator 4-41
Engine 2-3
Starter 4-39
Transmission 6-5
Mufflers 2-15,2-15B
N
Nozzle – fuel injection 3-15,3-15B
Numerical Index 10-1
0
Oil Cooler
Engine 2-25,2-25B
Hydraulic 5-11
Transmission 6-3
Oil Filters
Engine 2-25,2-25B
Hydraulic 8-11
Transmission 6-9,6-9B
Oil Pan – engine 2-27,2-27B
Oil Pump – engine 2-27,2-27B
p
Pan – engine oil 2-27,2-27B
Panels
Control – environmental 4-9
Instrument 4-9,4-11
Issued December, 1998
1-10 821B Loader
ALPHABETICAL INDEX
p
Panels – cont’d
Radio 4-61
Relay 4-33,4-33B
Parking Brake 7-3,7-5
Pedal – accelerator 3-3
Pedal – brake 7-7
Pedestal 9-65
Pistons – engine 2-45,2-45B
Pivot – rear frame 9-17
Power Beyond Kit 8-23 – 8-27
Precleaner 2-11
Pulleys
Air Conditioner Compressor 9-91
Alternator 4-3
Crankshaft 2-41 ,2-41 B
Fan 2-17,2-17B
Pump Drive – water 2-17,2-17B
Pumps
Brake 7-23
Engine Oil 2-27,2-27B
Equipment and Steering 8-21
Fuel lnjection 3-13 – 3-130
Fuel – transfer 3-11 ,3-11 B
Hydraulic Steering 8-21
Steering – auxiliary 5-15
Transmission Charging 6-13,6-15
Water – engine 2-17,2-17B
R
Radiator – engine 2-5
Radio 4-61
Rectifier- module diode 4-19,4-25
Regulator – alternator voltage 4-3
Reservoirs
Coolant Recovery 2-9
Fuel 9-17
Hydraulic Oil 8-3
Windshield – front wiper 4-53
Return-to-Dig 9-3
Ride Control
Accumulator 8-95
Harness 4-27B
Hydraulic Circuit 8-85 – 8-89
Valves
Directional 8-93
Master Directional 8-91
Rims – wheel 6-65,6-67
Rings – piston, engine 2-45,2-45B
Rocker Arms – engine 2-33B,2-33F
Rods – connecting 2-45,2-45B
Rods – push 2-33,2-330
Rotating Beacon 4-51
Bur 8-9392
s
Seat Mounting 9-43,9-45
Seats 9-47 – 9-53H
Sediment Bowl – fuel 3-5
Senders
Engine Oil Pressure 4-29,4-29B
Engine Temperature 4-31
Fuel Level 3-7
Transmission Oil Temperature 4-29,4-29B
Sensor – transmission speed 6-9,6-9B
Shroud – radiator 2-5
Side Doors – engine 9-33
Sleeves – piston, engine 2-45,2-45B
Starter 4-5,4-7
Steering Column 5-3,5-3B
Steering System – auxiliary 5-13,5-13B
Steering System – standard 5-7 – 5-11
Steering Wheel 5-3
Steps 9-39
Switches
Accessories 4-9,4-11
Air Conditioner Thermostat 4-9
Blower 4-9
Brake Lamps 7-7
Brake Pressure 4-29,4-29B
Cold Start 4-15,4-15B
Condenser Pressure 9-83,9-85B
Coupler – FACT 4-9
Declutch 4-9,4-29,4-29B, 7-7
Engine Oil Pressure 4-29,4-29B
Flasher Lamp 4-15,4-15B
Heater 4-9
Hydraulic Oil Temperature 4-31
Key and Starter 4-9
Lamps – five position 4-9
Loader Height Control 4-9,4-13,9-5
Master Disconnect 4-39
Parking Brake 7-5
Pressure – auxiliary steering 4-35,4-35B
Push Button – loader control 8-71 ,8-75
Restriction – air cleaner 4-29,4-29B
Return-to-Dig 4-9,4-13,9-3
Return-to-Transport 4-9,4-13,9-5
Rotating Beacon 4-11
Starter 4-9
Stop Lamp 7-7
Transmission Oil Temperature 4-29,4-29B
Turn Signal 4-15,4-15B
Windshield Washer 4-11
Wiper 4-11 ,9-97
Sun Visor 9-59
Issued December, 1998
821B Loader
ALPHABETICAL INDEX
1-11
T
Tanks
Fuel 9-17
Hydraulic 8-3
Thermostat – water temperature 2-31,2-31 B
Throttle – engine 3-3,3-3B
Timing Gear Cover – engine 2-19,2-19B
Transmission
Assembly 6-9 – 6-37D
Brake – parking 7-3
Charging Pump 6-13
Clutches
Forward 6-17 – 6-21 B
Fourth 6-27 – 6-29B
Low 6-17- 6-21B
Reverse 6-23 – 6-25B
Second 6-23 – 6-25B
Third 6-27 – 6-29B
Control Valve 6-33 – 6-37D
Converter Housing 6-11
Fill Tube 6-7
Filter – oil 6-9
Gear
ldler 6-11
Input 6-13,6-15
Hoses – clutch lubrication 6-17,6-23,6-27
Housing 6-9,6-9B
Hydraulic Circuit 6-3
Idler Gear 6-11
Input Gear 6-13
Mounting 6-5
Output Shaft and Gear 6-13,6-15
Pump Shaft and Pump Drive 6-13,6-15
Shaft
Input 6-13,6-15
Output 6-13,6-15
Sight Gauge 6-7
Solenoid Valve 6-35
Torque Converter 6-11
Valve Plates 6-33
Trunnion 9-29
Turbocharger 2-23,2-23B
Turbocharging System 2-21,2-21 B
Turn Signals 4-15,4-15B
V
Valve Mechanism – engine 2-33,2-33D
Valve Spools and Detents 8-29 – 8-33
Valves
Accumulator- brake 7-21 – 7-218
Brake 7-25
Circuit Relief 8-41
Circuit Relief and Anticavitation 8-39
Bur 8-9392
V
Valves, Control
Steering 5-5 – 5-5D
Transmission 6-35 – 6-37D
Cooler Bypass 8-45
Cylinder Head Exhaust 2-33,2-33D
Cylinder Head lntake 2-33,2-33D
Drain
Hydraulic Reservoir 8-3
Radiator 2-5
Dust – air cleaner 2-13
Flow Control – steering 5-17
Heater Control 9-81
Loader Control
Auxiliary Section 8-33
Circuit Relief 8-41
Circuit Relief/Anticavitation 8-39
Four Spool 8-27
Inlet/Outlet Section 8-23 – 8-27
Lift Section 8-29
Main Relief 8-37
Three Spool 8-25
Tilt Section 8-31
Two Spool 8-23
Pressure Reducing – hydraulic 8-83
Relief
Engine Filter Head 2-25,2-25B
Remote Control
Auxiliary 8-79,8-81
Dual Lever 8-75,8-77
Single Lever 8-71,8-73
Ride Control
Directional 8-93
Master Directional 8-91
Solenoid – cold start 4-59
Steering Control 5-5 – 5-5D
Tire – stem 6-65,6-67
Water Shutoff – heater 9-81
Visor – sun shade 9-59
w
Water Pump 2-17,2-17B
Wheel – steering 5-3,5-3B
Wheels 6-65,6-67
Windows – cab 9-55,9-55B,9-69,9-73
Windshield and Wiper Kit – canopy 9-97
Wiper – windshield 4-53,4-55
Wiring Harnesses – see Electrical System

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V