Case 821C Loader Operators Manual 6-1241 – PDF DOWNLOAD

Description

Case 821C Loader Operators Manual 6-1241 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Case 821C Loader Operators Manual 6-1241 – PDF DOWNLOAD

TO THE OWNER :

• Read this manual before you start the engine or operate the machine. If you need
  more information, see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your
  dealer has specially trained technicians who know the best methods of repair and
  maintenance for your machine.
• Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
  as long as it is kept in working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or
  the other persons have read and understand the safety, operation and
  maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Wheel loader, with standard equipment and attachments, is intended to be
  used for above ground level digging and general earthmoving purpose such as
  land leveling, truck loading, and material rehandling. This machine is not intended
  to be used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those
  described in this manual. If the loader is to be used in a application that involves
  special attachments or equipment, such as forestry, etc., consult an authorized
  dealer or the Case Corporation. Consult an authorized dealer or Case
  Corporation on changes, additions or modifications that can be required for this
  machine to comply with various country regulations and safety requirements.
• Unauthorized modifications will cause serious injury or death. Anyone making
  such unauthorized modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on
  this machine. Make sure this manual is complete and in good condition. Contact
  you dealer to obtain additional manuals. Contact your dealer for any further
  information or assistance about your machine. Your dealer has Case Corporation
  approved service parts. Your dealer has technicians with special training that
  know best methods of repair and maintenance for your Wheel Loader.

TABLE OF CONTENTS:

Case 821C Loader Operators Manual 6-1241 – PDF DOWNLOAD

TO THE OWNER 1
AFTER DELIVERY CHECK 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 3
IDENTIFICATION NUMBERS 4
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
PARKING THE MACHINE 12
MAINTENANCE 13
BURN PREVENTION 14
FIRE OR EXPLOSION PREVENTION 14
WHEELS AND TIRES SAFETY 15
HAZARDOUS CHEMICALS 16
INFORMATIONAL DECALS 17
SAFETY DECALS 17
HAND SIGNALS 25
INSTRUMENT/CONTROLS 29
FRONT CONSOLE 29 – 33
INSTRUMENT PANEL INDICATORS 34 – 49
INFORMATION CENTER 50 – 55
GAUGE DISPLAY 56 – 62
TRANSMISSION DISPLAY CENTER 63 – 65
FOOT PEDALS 66
LOADER CONTROL LEVERS 67
SIDECONSOLE 72 – 79
MASTER DISCONNECT SWITCH 79
OPERATORS SEAT 83
SEAT BELT 86
TABLE OF CONTENTS
OPERATING INSTRUCTIONS 89
BEFORE STARTING THE ENGINE 89
RUN – IN PROCEDURE 89
SEAT BELT 90
STARTING THE ENGINE 91
STOPPING THE ENGINE AND PARKING THE MACHINE 93
MACHINE OPERATION 98
LOADER CONTROL LEVERS 102
LOADER FUNCTION SWITCHES 108
BRAKE ACCUMULATORS 111
CLUTCH CUTOUT 111
BUCKET LEVEL INDICATOR 112
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 112
ROTATING BEACON (IF EQUIPPED) 113
RIDE CONTROL 113
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 114
LOADER OPERATING TIPS 115
TOWING THE MACHINE 117
TRANSPORTING THE MACHINE 118
OPERATING IN COLD WEATHER 120
OPERATING IN HOT WEATHER 122
WHEELS/TIRES/BALLAST 123
BALLAST 123
WHEELS AND TIRES 123
LUBRICATION/FILTERS/FLUIDS 127
GENERAL SAFETY BEFORE YOU SERVICE 127
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 128
PLASTIC AND RESIN PARTS 128
ENVIRONMENT 129
TRANSPORT/SERVICE LINK 129
ENGINE HOURMETER 130
FLUIDS AND LUBRICANTS 131
LUBRICATION/MAINTENANCE CHART 132 – 134
ACCESS DOORS 135
GREASE FITTINGS – 50 HOURS 136
GREASE FITTINGS – 100 HOURS 137
GREASE FITTINGS – 1000 HOURS 137
FLUID LEVELS 138
ENGINE LUBRICATION 141
AIR FILTER SYSTEM 146
ENGINE COOLING SYSTEM 150
DIESEL FUEL SYSTEM 153
HYDRAULIC/BRAKE SYSTEM 156
TRANSMISSION 163
AXLES – EARLY PRODUCTION 166
AXLES – LATE PRODUCTION 169
CABAIRFILTER 172
MAINTENANCE/ADJUSTMENT 177
ETHER CONTAINER 177
CAB SERVICE 178
TRANSMISSION CLUTCH CALIBRATION 181
CLUTCH CUTOUT ADJUSTMENT 182
SECONDARY STEERING CHECK 184
PARKING BRAKE CHECK 185
LOADER ADJUSTMENTS 187
ROLL-OVER PROTECTIVE STRUCTURE 195
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 197
FAN BELT, ALTERNATOR BELT AND
AIR CONDITIONING COMPRESSOR BELT 198
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 199
SPARK ARRESTING MUFFLER (IF EQUIPPED) 200
ELECTRICAL SYSTEM 201
BATTERY SERVICE 201
FUSES 203
SERVICE ELECTRICAL CONNECTOR (IF EQUIPPED) 203
AUXILIARY POWER OUTLET (IF EQUIPPED) 204
AUXILIARY POWER EQUIPMENT MOUNTING
BRACKET LOCATION 204
REPLACEMENT BULBS 205
MACHINE STORAGE 207
SPECIFICATIONS 209
ENGINE DATA 209
OPERATING DATA AND DIMENSIONS 821C 211
OPERATING DATA AND DIMENSIONS 821C XR 214
OPERATING WEIGHT ADJUSTMENTS 217
SPECIAL BOLT TORQUES 218
INDEX 219
AFTER DELIVERY CHECK 229,231

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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