Case 821C Wheel Loader Operator’s Manual 6-36670 – PDF DOWNLOAD

Description

Case 821C Wheel Loader Operator’s Manual 6-36670 – PDF DOWNLOAD

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DESCRIPTION:

Case 821C Wheel Loader Operator’s Manual 6-36670 – PDF DOWNLOAD

TO THE OWNER:

• Read this manual before you start the engine or operate the machine. If you need
  more information, see your dealer.
• Your dealer can give you help with Case, LLC. approved service parts. Your dealer
  has specially trained technicians who know the best methods of repair and
  maintenance for your machine.
• Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
  as long as it is kept in working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or
  the other persons have read and understand the safety, operation and
  maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Wheel loader, with standard equipment and attachments, is intended to be
  used for above ground level digging and general earth moving purpose such as
  land leveling, truck loading, and material rehandling. This machine is not intended
  to be used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those
  described in this manual. If the loader is to be used in a application that involves
  special attachments or equipment, such as forestry, etc., consult an authorized
  dealer or the Case, LLC. Consult an authorized dealer or Case, LLC. on changes,
  additions or modifications that can be required for this machine to comply with
  various country regulations and safety requirements. Unauthorized modifications
  will cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on
  this machine. Make sure this manual is complete and in good condition. Contact
  you dealer to obtain additional manuals. Contact your dealer for any further
  information or assistance about your machine. Your dealer has Case, LLC.
  approved service parts. Your dealer has technicians with special training that
  know best methods of repair and maintenance for your Wheel Loader.

TABLE OF CONTENTS:

Case 821C Wheel Loader Operator’s Manual 6-36670 – PDF DOWNLOAD

TO THE OWNER 1
AFTER DELIVERY CHECK 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 3
IDENTIFICATION NUMBERS 4
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
PARKING THE MACHINE 12
MAINTENANCE 13
BURN PREVENTION 14
FIRE OR EXPLOSION PREVENTION 14
WHEELS AND TIRES SAFETY 15
HAZARDOUS CHEMICALS 16
INFORMATIONAL DECALS 17
SAFETY DECALS 17
HAND SIGNALS 25
INSTRUMENT/CONTROLS 29
FRONT CONSOLE 29 – 33
INSTRUMENT PANEL INDICATORS 34 – 47
INFORMATION CENTER 48 – 53
GAUGE DISPLAY 54 – 60
TRANSMISSION DISPLAY CENTER 61 – 63
FOOT PEDALS 64
LOADER CONTROL LEVERS 65
SIDE CONSOLE 76 – 83
MASTER DISCONNECT SWITCH 84
OPERATORS SEAT 88
SEAT BELT 91
OPERATING INSTRUCTIONS 93
BEFORE STARTING THE ENGINE 93
RUN – IN PROCEDURE 93
SEAT BELT 94
STARTING THE ENGINE 95
STOPPING THE ENGINE AND PARKING THE MACHINE 97
MACHINE OPERATION 102
LOADER CONTROL LEVERS 106
LOADER FUNCTION SWITCHES 111
BRAKE ACCUMULATORS 114
Bur 6-36670NA
RIGHT PAGE (First)
TABLE OF CONTENTS
DE CLUTCH 114
BUCKET LEVEL INDICATOR 115
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 115
ROTATING BEACON (IF EQUIPPED) 116
RIDE CONTROL 116
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 117
LOADER OPERATING TIPS 118
TOWING THE MACHINE 120
TRANSPORTING THE MACHINE 121
OPERATING IN COLD WEATHER 123
OPERATING IN HOT WEATHER 125
WHEELS/TIRES/BALLAST 127
BALLAST 127
WHEELS AND TIRES 127
LUBRICATION/FILTERS/FLUIDS 133
GENERAL SAFETY BEFORE YOU SERVICE 133
SYSTEM GARD LUBRICATION ANALYSIS PROGRAM 134
PLASTIC AND RESIN PARTS 134
ENVIRONMENT 135
TRANSPORT/SERVICE LINK 135
ENGINE HOURMETER 136
FLUIDS AND LUBRICANTS 137
LUBRICATION/MAINTENANCE CHART 138
LUBRICATION/MAINTENANCE CHART 139
LUBRICATION/MAINTENANCE CHART 140
ACCESS DOORS 141
GREASE FITTINGS – 50 HOURS 142
GREASE FITTINGS – 100 HOURS 142
GREASE FITTINGS – 250 HOURS 143
GREASE FITTINGS – 1000 HOURS 143
FLUID LEVELS 144
ENGINE LUBRICATION 147
AIR FILTER SYSTEM 152
ENGINE COOLING SYSTEM 156
DIESEL FUEL SYSTEM 160
HYDRAULIC/BRAKE SYSTEM 163
TRANSMISSION 170
AXLES 173
CAB AIR FILTER 176
MAINTENANCE/ADJUSTMENT 179
ETHER CONTAINER 179
CAB SERVICE 180
TRANSMISSION CLUTCH CALIBRATION 183
DECLUTCH ADJUSTMENT 184
SECONDARY STEERING CHECK 186
PARKING BRAKE CHECK 187
LOADER ADJUSTMENTS 189
ROLL-OVER PROTECTIVE STRUCTURE 197
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BEL TS 199
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 200
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 201
ELECTRICAL SYSTEM 203
BATTERY SERVICE 203
FUSES 205
SERVICE ELECTRICAL CONNECTOR (IF EQUIPPED) 205
AUXILIARY POWER OUTLET (IF EQUIPPED) 206
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 206
REPLACEMENT BULBS 207
MACHINE STORAGE 209
SPECIFICATIONS 211
ENGINE DATA 211
OPERATING DATA AND DIMENSIONS 821C 213
OPERATING DATA AND DIMENSIONS 821C XR 216
OPERATING WEIGHT ADJUSTMENTS 219
SPECIAL BOLT TORQUES 220
INDEX 221
AFTER DELIVERY CHECK 229
AFTER DELIVERY CHECK 231

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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