Case 821F 921F Wheel Loader Operator’s Manual 84425335 – PDF DOWNLOAD
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Case 821F 921F Wheel Loader Operator’s Manual 84425335 – PDF DOWNLOAD
Description
Case 821F 921F Wheel Loader Operator’s Manual 84425335 – PDF DOWNLOAD
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DESCRIPTION:
Case 821F 921F Wheel Loader Operator’s Manual 84425335 – PDF DOWNLOAD
GENERAL INFORMATION:
Note to the Owner:
- This manual contains important information about the safe operation, adjustment and maintenance of your machine.
Refer to the Index at the end of this manual for locating specific items about your machine. - Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine.
- The machine has been designed and manufactured according
to the strictest quality standards and complies with the standard 2006/42/EC. However, the risk of accidents can
never be completely excluded. That is why it is essential to observe elementary safety rules and precautions. Do
not use this machine for any application or purpose other than those described in this manual. If the machine is to
be used for work involving the use of special attachments, accessories or equipment, consult your Dealer in order
to be certain that any adaptations or modifications made are in keeping with the machineโs technical specifications
and with prevailing safety requirements. Any modification or adaptation which is not approved by the manufacturer
may invalidate the machineโs initial conformity with safety requirements, and any person making such unapproved
modifications is responsible for the consequences. - Your Dealer is available for any further information. They will also provide any after-sales service you may need, as
well as genuine spare parts, your guarantee of quality and match. - All data in this manual is subject to production variations. Dimensions and weights are provided with approximate
values and the machine fitting shown in the illustrations may not correspond with standards models. For precise
information on specific machine models and versions, please contact your CASE dealer.
TABLE OF CONTENTS:
Case 821F 921F Wheel Loader Operator’s Manual 84425335 – PDF DOWNLOAD
1 GENERAL INFORMATION
Note to the Owner 1-1
Declaration of conformity 1-4
Noise levels 1-7
Vehicle vibration levels 1-8
Operatorโs manual storage 1-9
Right, left, front and rear of the machine 1-10
Machine components 1-11
Note to the Owner 1-13
Product identification 1-14
Electro-Magnetic Compatibility (EMC) 1-16
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Personal safety 2-2
Safety rules – Utility safety 2-3
Safety rules 2-4
Safety rules 2-5
Safety rules 2-6
Safety rules – Operating precautions 2-7
Safety rules – Maintenance precautions 2-9
Safety rules – Fuel handling 2-10
Safety rules Burn Prevention 2-11
Safety rules 2-12
Safety rules – Seat belt precautions 2-13
Safety rules – Support strut and service link 2-14
DECALS AND PLATES – Safety signs 2-16
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATORโS PLATFORM
Proper entry and exit 3-1
OPERATORโS SEAT
Overview 3-2
FORWARD CONTROLS
Front console 3-7
Steering column 3-8
Pedal controls 3-10
Parking brake 3-12
LEFT-HAND SIDE CONTROLS
Transmission controls 3-13
Joystick steering 3-15
RIGHT-HAND SIDE CONTROLS
Overview 3-17
Two spool valve 3-19
Three spool valve 3-23
Four spool valve 3-27
Wrist rest 3-29
EXTERIOR CONTROLS
Hood switch and master disconnect 3-30
INSTRUMENT CLUSTER
Overview 3-34
Status and warning icons 3-35
Display settings 3-43
Keypad 3-44
Operator preferences 3-52
SIDE CONSOLE
Overview 3-57
Switch operations 3-58
Climate controls 3-63
CLIMATE CONTROLS
Cab air louvers 3-65
Windows 3-67
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Before starting the engine 4-1
Run in period of a new machine 4-2
STARTING THE UNIT
Starting the engine 4-3
Operating in extreme temperatures 4-5
Cold temperature operation 4-6
Transport/service link 4-8
STOPPING THE UNIT
Stopping the engine 4-11
MOVING THE UNIT
Before operating the transmission 4-13
Ride control (Optional) 4-14
Control levers 4-15
Auxiliary forward, neutral, reverse (F-N-R) switch 4-20
Automatic mode 4-24
Loader functions 4-25
5 TRANSPORT OPERATIONS
RECOVERY TRANSPORT
Safety rules 5-1
Transporting the machine 5-2
Moving a disabled machine 5-4
6 WORKING OPERATIONS
LOADER OPERATIONS
Operating tips 6-1
Changing loader attachments 6-4
Coupling to the attachment 6-6
Uncoupling the attachment 6-8
Joystick operation 6-11
7 MAINTENANCE
GENERAL INFORMATION
Servicing 7-1
Support strut for loader lift arm 7-3
Releasing pressure in the hydraulic system 7-5
Fluids and lubricants 7-6
Biodiesel fuel 7-10
Selective Catalytic Reduction (SCR) – Product overview 7-11
MAINTENANCE CHART
Maintenance Chart 7-16
Daily inspection
General 7-18
Every 10 hours
Engine oil 7-22
Every 50 hours
Bucket/attachment grease fittings 7-23
Grease machine and attachments 7-24
Hydraulic oil level 7-26
Transmission oil level 7-27
Engine coolant 7-28
Initial 100 hours
Wheel torque 7-29
Change engine oil and filter (Initial) 7-31
Clean in-line DEF supply filter (Initial) 7-33
Fuel prefilter (Initial) 7-34
Fuel filter (Initial) 7-35
Replace hydraulic oil filter (Initial) 7-36
Every 100 hours
Grease fittings 7-37
Every 250 hours
Grease drive shaft slip joints 7-39
Cab air filter – Recirculation filter 7-40
Wheels and tires 7-42
Every 500 hours
Engine oil and filter 7-44
Replace fuel prefilter 7-46
Fuel filter 7-47
Fuel tank sediment 7-48
Axle oil level 7-49
Roll over protective structure 7-50
Battery fluid level 7-52
Every 1000 hours
Pivot points 7-53
Articulation fittings 7-54
Hydraulic oil filter 7-55
Drive belt 7-56
Cab air filter – Recirculation filter 7-58
Replacing the engine breather filter 7-60
Every 1500 hours
Front and rear axle 7-61
Transmission fluid and filter 7-63
Selective catalytic reduction system – Clean in-line DEF supply filter 7-65
Every 2000 hours
Hydraulic oil and filters 7-66
Engine coolant 7-68
Engine air filters 7-70
Frame and cab – lubricate 7-72
Engine valve clearance 7-73
Every 3000 hours
Selective catalytic reduction system – replace DEF supply module filter 7-74
As required
Fuel pre-filter 7-75
Clean selective catalytic reduction system DEF tank filter 7-76
Air conditioning condenser 7-78
Height control and return to travel 7-79
Return to dig 7-81
Calibrating the gear box 7-83
Transmission declutch pressure adjustment 7-85
Parking brake 7-86
Secondary steering 7-90
Cab service 7-91
ELECTRICAL SYSTEM
Battery service 7-94
Battery electrolyte level 7-97
Auxiliary battery connections 7-98
Battery removal and installation 7-100
Fuses and relays 7-101
Work lights 7-107
Driving lights 7-109
Rotating beacon light 7-110
STORAGE
Preparation 7-111
Every 30 days 7-112
Removal 7-112
8 SPECIFICATIONS
General specifications 8-1
Lift capacities – 821F and 921F Hydraulic Lift Capacities 8-9
Torque charts 8-12
Z-Bar dimensions – 821F and 921F General Specifications 8-14
Weight adjustments – Material Weights and Weight Adjustments 8-30
9 ACCESSORIES
General accessories 9-1
Customer Support: [email protected]
https://vimeo.com/726958904
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